Motorola GM950E User manual

Issue: May, 2000
GM950E/GM950i
Mobile Radio
Service Manual
6804111J39-B
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Cautions andWarnings
iii
CAUTION
ELECTROSTATIC SENSITIVE DEVICES
PRECAUTIONS SHOULD BE TAKEN TO MINIMIZETHE RISK OF DAMAGE BY ELEC-
TROSTATIC DISCHARGETO ELECTROSTATIC SENSITIVE DEVICES (ESDs).
ANY DEVICES EMPLOYING METAL OXIDE SILICON (MOS) TECHNOLOGY ARE
PARTICULARLY SUSCEPTIBLE.
CIRCUIT DIAGRAMS MARKED WITHTHE ABOVE SYMBOL INDICATE ELECTRONIC
CIRCUITS (PECs) FOR WHICH ESD HANDLING PRECAUTIONS ARE NECESSARY.
THE USER SHOULD REFER TO BS5783, 1984: HANDLING OF ELECTROSTATIC
SENSITIVE DEVICES. THIS BRITISH STANDARD SUPERSEDES DEF STAN 59-98,
ISSUE 2.
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Cautions andWarnings
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Cautions andWarnings
v
SAFETY WARNINGS
THE ELECTRICAL POWER USED IN THIS EQUIPMENT IS AT A VOLTAGE
HIGH ENOUGH TO ENDANGER LIFE.
BEFORE CARRYING OUT MAINTENANCE OR REPAIR, PERSONS
CONCERNED MUST ENSURE THAT THIS EQUIPMENT IS ISOLATED
FROM THE ELECTRICAL SUPPLY AND TESTS ARE MADE TO ENSURE
THAT ISOLATION IS COMPLETE.
WHEN THE SUPPLY CANNOT BE ISOLATED, MAINTENANCE AND
REPAIR MUST BE UNDERTAKEN BY PERSONS WHO ARE FULLY
AWARE OF THE DANGERS INVOLVED AND WHO HAVE TAKEN
ADEQUATE PRECAUTIONS TO PROTECT THEMSELVES.
COMPONENTS CONTAINING BERYLLIUM OXIDE ARE USED IN THIS
EQUIPMENT. DUST FROM THIS MATERIAL IS A HEALTH HAZARD IF
INHALED OR ALLOWED TO COME INTO CONTACT WITH THE SKIN.
GREAT CARE MUST BE TAKEN WHEN HANDLING THESE
COMPONENTS WHICH MUST NOT BE BROKEN OR SUBJECTED TO
EXCESSIVE HEATING. DEFECTIVE COMPONENTS MUST BE
DISPOSED OF IN ACCORDANCE WITH CURRENT INSTRUCTIONS.
LEAD ACID BATTERIES MAY BE FITTED AS THE STANDBY BATTERY.
CARE MUST BE TAKEN WHEN REMOVING OR INSTALLING THESE
BATTERIES TO:
1. ENSURE THAT THE TERMINALS ARE NOT SHORTED TOGETHER.
2. PREVENT SPILLAGE OF THE CORROSIVE ELECTROLYTE.
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Cautions andWarnings
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Service Manual vii
Service Manual
Contents
Contents
Chapter
1.0 Introduction
Gives a brief introduction into the manual and the service policy.
2.0 Model Chart and Accessories
Provides list of models and accessories available for the mobile radio.
3.0 Maintenance
Describes how to disassemble/assemble the radio for maintenance purposes
and gives details on safety precautions.There is also information on testing/
servicing the radio using the front panel and diagnostics test modes.
4.0 Theory Of Operation
Gives a detailed description about the operation of the radio.The information is
supplied to circuit reference detail.
5.0 Schematic Diagrams and Parts Lists
Provides component location diagrams, schematic diagrams and associated
parts lists.
6.0 216-246MHz Band Specific Information
Provides all information concerning 216-246MHz band split including
component location diagrams, schematic diagrams and associated parts lists.
Appendix
A.0 PL (CTCSS) Codes
B.0 External Device Connectors
C.0 Radio Conversions
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Contents
viii Service Manual
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Introduction 1-i
Chapter 1
Introduction
Table of Contents
Table of Contents
Paragraph Page
1.0 Introduction................................................................................................ 1
2.0 Scope of Manual ........................................................................................ 1
3.0 How to Use This Manual............................................................................ 1
4.0 Warranty and Service Support ................................................................. 1
4.1 Waranty Period ............................................................................................ 1
4.2 After Warranty Period .................................................................................. 1
4.3 Piece Parts .................................................................................................. 2
4.4 Technical Support........................................................................................ 2
5.0 GM950E/GM950i Technical SpeciÞcation ................................................ 2
5.1 General ....................................................................................................... 2
5.2 Transmitter.................................................................................................. 3
5.3 Receiver...................................................................................................... 3
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Table of Contents
1-ii Introduction
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Introduction
Introduction 1-1
1.0 Introduction
This chapter outlines the scope and use of the service manual and provides an overview of the
warranty and service support. The radio speciÞcations are also supplied in this chapter.
2.0 Scope of Manual
This manual is intended for use by experienced technicians familiar with similar types of equipment.
It contains service information required for the equipment described and is current as of the printing
date. Changes which occur after the printing date are incorporated by a complete Service Manual
revision to your Product Manual.
3.0 How to Use This Manual
This manual contains introductory material such as overview, model charts, speciÞcations and
accessories and the remaining chapters deal with speciÞc service aspects of the radio.
Refer to the Table of Contents for a general overview of the manual.
4.0 Warranty and Service Support
Motorola offers long term support for its products. This support includes full exchange and/or repair
of the product during the warranty period, and service/ repair or spare parts support out of warranty.
Any "return-for-exchange" or "return-for-repair" by an authorised Motorola Dealer must be
accompanied by a Warranty Claim Form. Warranty Claim Forms are obtained by contacting an
Authorised Motorola Dealer.
4.1 Waranty Period
The terms and conditions of warranty are deÞned fully in the Motorola Dealer or Distributor or
Reseller contract. These conditions may change from time to time and the following notes are for
guidance purposes only.
In instances where the product is covered under a "return for replacement" or "return for repair"
warranty, a check of the product should be performed prior to shipping the unit back to Motorola. To
ensure the product has been correctly programmed or has not been subjected to damage outside
the terms of the warranty.
Prior to shipping any radios back to the appropriate Motorola warranty depot, please contact
Customer Services. All returns must be accompanied by a Warranty Claim Form, available from
your Customer Services representative. Products should be shipped back in the original packaging,
or correctly packaged to ensure no damage occurs in transit.
4.2 After Warranty Period
After the Warranty period, Motorola continues to support its products in two ways.
1. Motorola's Accessories and Aftermarket Division (AAD) offers a repair service to both end
users and dealers at competitive prices.
2. AAD supplies individual parts and modules that can be purchased by dealers who are techni-
cally capable of performing fault analysis and repair.
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GM950E/GM950i Technical SpeciÞcation
1-2 Introduction
4.3 Piece Parts
Some replacement parts, spare parts, and/or product information can be ordered directly. If a
complete Motorola part number is assigned to the part, it is available from MotorolaÕs Accessories
and Aftermarket Division (AAD). If a generic part is listed or only a part description is listed, the part
is not normally available from Motorola. If a parts list is not included, this generally means that no
user-serviceable parts are available for that kit or assembly. All orders for parts/information should
include the complete Motorola identiÞcation number. All part orders should be directed to your local
AAD ofÞce.
Singapore Regional Service Centre
10 Ang Mo Kio Street 65
#01-01 Techpoint Building
Ang Mo Kio Industrial Park 3
Singapore 569059
Tel: [phone]
Fax: [phone]
4.4 Technical Support
Motorola Product Services is available to assist the dealer/distributors in resolving any malfunctions
which may be encountered. Initial contact should be by telephone whenever possible. When
contacting Motorola Technical Support, be prepared with the product model number and the unitÕs
serial number.
5.0 GM950E/GM950i Technical SpeciÞcation
5.1 General
SPECIFICATION ITEM TYPICAL VALUE
Frequency Range VHF: 136-174 MHz
UHF: 403-470 MHz
Channel Spacing 12.5 or 20/25 kHz
Frequency Stability ±2ppm(UHF); ±5ppm (VHF)
Power Supply 10.8 to 15.6V dc, negative earth
Dimensions 44x168x160 mm (HxWxD)
Weight 1030g
Operational Temperature - 25¡C to + 55¡C
Storage Temperature - 40¡C to + 85¡C
Antenna Connection 50
WBNC
Environmental
- Mechanical
- Electrical
Vibration IEC 68/2/27 and Shock IEC 28/2/6
European Dust & Water protection IP54
ETS300-086 RF SpeciÞcations
ETS300-113 Cyclic Keying Requirements
ETS300-279 EMC Requirements
ETS300-219 Signalling
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GM950E/GM950i Technical SpeciÞcation
Introduction 1-3
5.2 Transmitter
5.3 Receiver
SPECIFICATION ITEM TYPICAL VALUE
Channel Spacing 12.5 or 20/25 kHz
Output Power 5-25W
Modulation Limiting <±2.5kHz (12.5kHz); <±4kHz (20kHz);
<±5kHz (25kHz)
FM hum & noise (CCITT) >40dB (12.5kHz); >45dB (25kHz) CCITT
Conducted/Radiated Emission <0.25uW (0.1...1000MHz); <1uW (1...4GHz)
Adjacent Channel Power <-60dB (12.5kHz); <-70dB (25kHz)
Audio Response (300 - 3000 Hz) Flat or pre-emphasised
Audio Distortion <5% @ 1kHz, 60% deviation
Transmit turn on time <25msec
SPECIFICATION ITEM TYPICAL VALUE
Channel Spacing 12.5 or 20/25 kHz
Sensitivity @ 12.5 kHz < 0.35uV (12dB SINAD)
Sensitivity @ 25 kHz < 0.35uV (12dB SINAD)
Intermodulation >65dB ETS; >70dB with Base Option
Adjacent Channel Selectivity >60dB (12.5kHz); >70dB (20/25kHz) ETS
Spurious Rejection >70dB ETS
Audio Distortion @ Rated Audio <5%
Hum and Noise (CCITT) >40dB (12.5kHz); >45dB (20/25kHz) CCITT
Audio Response (300 - 3000 Hz) Flat or De-Emphasised
Co-channel Rejection <12dB (12.5kHz) , <8dB (20/25kHz) ETS
Conducted /Radiated Emission <2nW (0,1..1000MHz); <20nW (1..4GHz)
Receive after transmit time <25msec
Audio Output Power 4W (internal speaker); <13W external
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GM950E/GM950i Technical SpeciÞcation
1-4 Introduction
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Model Chart and Accessories 2-i
Chapter 2
Model Chart and Accessories
Table of Contents
Table of Contents
Paragraph Page
1.0 Overview..................................................................................................... 1
2.0 Model Chart ................................................................................................ 1
3.0 Accessories................................................................................................ 2
3.1 Mechanical Hardware Kits: .......................................................................... 2
3.2 Microphones: ............................................................................................... 2
3.3 Speakers:..................................................................................................... 2
3.4 Cables:......................................................................................................... 2
3.5 Other:........................................................................................................... 2
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Table of Contents
2-ii Model Chart and Accessories
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Overview
Model Chart and Accessories 2-1
1.0 Overview
This chapter lists the models and accessories available for the GM950E/GM950i mobile radio.
2.0 Model Chart
Description GM950E 136-174 MHz 12.5 kHz 25W GM950i 136-174 MHz 12.5 kHz 25W D GM950E 136-174 MHz 20/25 kHz 25W GM950i 136-174 MHz 20/25 kHz 25W D GM950E 403-470 MHz 12.5 kHz 25W GM950i 403-470 MHz 12.5 kHz 25W D GM950E 403-470 MHz 20/25 kHz 25W GM950i 403-470 MHz 20/25 kHz 25W D GM950E 136-174 MHz 12.5 kHz 5W 4CH GM950i 136-174 MHz 12.5 kHz 10W 64CH GM950E 403-470 MHz 12.5 kHz 5W 4CH GM950i 403-470 MHz 12.5 kHz 10W 64CH
GM950E/GM950i
136-174 MHz VHF
403-470 MHz UHF
X = Indicates one of each required
Model AZM08JHE4AA2AA AZM08JHF4AA3AA AZM08JHE6AA2AA AZM08JHF6AA3AA AZM08RHE4AA2AA AZM08RHF4AA3AA AZM08RHE6AA2AA AZM08RHF6AA3AA AZM08JDE4AA2AA AZM08JFF4AA3AA AZM08RDE4AA2AA AZM08RFF4AA3AA
Item Description
XXXXXXXXXXXXPMBN4039_ Packaging Kit
XXXXXXGCN6103_ Control Head Model A2 Non-Display
XXXXXXGCN6105_ Control Head Model A3 Display
XXXXXXXXXXXXGLN7324_ Low ProÞle Trunnion Kit
XXXXXXXXXXXXGMN6146_ Enhanced Compact Microphone
X PMUE1619_ GM950E UHF 12.5kHz Tanapa
X PMUE1621_ GM950E UHF 20/25kHz Tanapa
X PMUD1616_ GM950E VHF 12.5kHz Tanapa
X PMUD1618_ GM950E VHF 20/25kHz Tanapa
X PMUE1618_ GM950i UHF 12.5kHz Tanapa
X PMUE1620_ GM950i UHF 20/25kHz Tanapa
X PMUD1615_ GM950i VHF 12.5kHz Tanapa
X PMUD1617_ GM950i VHF 20/25kHz Tanapa
X PMUE1718_ GM950i UHF 12.5kHz S/T 10W D
X PMUE1719_ GM950E UHF 12.5kHz S/T 5W N
X PMUD1686_ GM950i VHF 12.5 kHz S/T 10W D
X PMUD1687_ GM950E VHF 12.5kHz S/T 5W N
XXXXXXXXXXXXGKN6270_ Power Cable
XXXX6804111J97 GM950E/GM950i User Guide (Korean)
XXXXXXXX 6804111J35 GM950E/GM950i User Guide
2
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Accessories
2-2 Model Chart and Accessories
3.0 Accessories
3.1 Mechanical Hardware Kits:
GLN7324 Low ProÞle Trunnion kit (Standard)
GLN7317 High ProÞle Trunnion kit
GLN7320 In-Dash Mount, DIN installation kit
HLN9457 Accessory Connector Facility Kit
GLN7325 IP54 seal, Accessory Connector
3.2 Microphones:
GMN6146 Enhanced Compact Microphone (Standard)
GMN6148 DTMF Microphone
HMN3141 Handset, low cost with Hang-up cup
HMN3000 Desk Microphone
3.3 Speakers:
All speaker connecting cables have 16-pin accessory connector plug.
GSN6059 13W External Speaker, square
3.4 Cables:
GKN6270 Battery power cable 3m, 10A fuse (Standard)
GKN6271 Ignition switch cable
3.5 Other:
GKN6272 External Alarm, Relay and Cable Kit
GLN7323 External PTT
GLN7318 Base Tray
GPN6126 24/12V DC Converter, 6A
GPN6127 24/12V DC Converter, 15A
GPN6133 EMC approved Power Supply
HPN4002 Non-EMC approved Power Supply
HPN8393 Non-EMC approved Power Supply
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Maintenance 3-i
Chapter 3
Maintenance
Table of Contents
Table of Contents
Paragraph Page
1.0 Overview..................................................................................................... 1
2.0 Disassemble the Radio ............................................................................. 1
2.1 Remove the Control Head ........................................................................... 1
2.2 Remove the Top Cover................................................................................ 1
2.3 Remove the Transceiver Board ................................................................... 2
2.4 Disassemble the Control Head .................................................................... 2
3.0 Assemble Radio......................................................................................... 3
3.1 Assemble the Control Head......................................................................... 3
3.2 Replace the Transceiver Board ................................................................... 3
3.3 Replace the Top Cover and Control Head................................................... 3
4.0 Exploded View Diagrams and Parts ......................................................... 4
5.0 Service Aids ............................................................................................... 6
6.0 Test Equipment .......................................................................................... 7
7.0 Radio Tuning Procedure............................................................................ 8
7.1 General ........................................................................................................ 8
7.2 PA Bias Voltage........................................................................................... 9
7.3 Battery Threshold ...................................................................................... 10
7.4 Transmitter Power ..................................................................................... 10
7.5 Reference Oscillator .................................................................................. 11
7.6 Front-End Pre-Selector.............................................................................. 11
7.7 Rated Volume ............................................................................................ 12
7.8 Squelch...................................................................................................... 12
7.9 Transmit Deviation Limit ............................................................................ 13
7.10 Transmit Modulation Balance (Compensation).......................................... 14
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Table of Contents
3-ii Maintenance
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