MOTORSCAN 5950 User manual

WIDE
135950HUK*B March, 2012
PART NUMBER. 5950
OPERATING MANUAL
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ENGLISH
Dear Customer,
This product is part of the MOTORSCAN®family of products. It is the result of many
years of research and development.
MOTORSCAN®is glad to have you as a customer.
Please contact one of our authorized distributors or our customer service department
for any technical questions.
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INDEX i ENGLISH
INDEX
INDEX ........................................................................................................................................................................... i
INTRODUCTION.......................................................................................................................................................... 1
IMPORTANT INFORMATION ABOUT PERSONAL SAFETY ............................................................................... 2
IMPORTANT INFORMATION ABOUT PRODUCT SAFETY................................................................................. 5
GENERAL INFORMATION..................................................................................................................................... 5
INSTALLATION ................................................................................................................................................. 5
OPERATING INFORMATION............................................................................................................................ 5
CLEANING......................................................................................................................................................... 5
SYMBOLS............................................................................................................................................................... 6
PRODUCT DESCRIPTION.......................................................................................................................................... 7
1.1 GENERAL......................................................................................................................................................... 7
1.2 SPECIFICATIONS............................................................................................................................................ 8
1.3 FRONT / CONNECTIONS VIEW...................................................................................................................... 9
1.4 REGULATING CONTRAST............................................................................................................................ 10
1.5 STANDARD ACCESSORIES......................................................................................................................... 11
1.6 OPTIONAL...................................................................................................................................................... 14
CONNECTING........................................................................................................................................................... 19
2.1 POWERING THE TOOL................................................................................................................................. 20
2.2 MOTORCYCLE IDENTIFICATION................................................................................................................. 20
2.3 CONNECTING TO THE MOTORCYCLE USING A MASTER/SLAVE CABLE.............................................. 22
2.4 CONNECTING TO THE MOTORCYCLE USING “UNIVERSAL” CABLE...................................................... 23
2.5 CONNECTING TO THE MOTORCYCLE USING BMW SLAVE CABLE....................................................... 24
OPERATION.............................................................................................................................................................. 25
3.1 SETUP MENU................................................................................................................................................. 26
3.1.1 SCREENSHOT MANAGEMENT............................................................................................................ 26
3.2 HELP FUNCTION........................................................................................................................................... 27
3.3 DIAGNOSTIC FUNCTIONS............................................................................................................................ 28
3.4 SELECTING THE SEARCH MODE FOR SYSTEMS INSTALLED................................................................ 29
3.4.1 MANUAL SEARCH................................................................................................................................. 29
3.4.1.1 MANUAL SEARCH BY VEHICLE SELECTION............................................................................. 30
3.4.1.2 MANUAL SEARCH BY ECU SELECTION..................................................................................... 33
3.4.2 AUTOMATIC SEARCH CONNECTION ................................................................................................. 35
3.5 ECU MENU..................................................................................................................................................... 37
3.5.1 ECU DATA.............................................................................................................................................. 38
3.5.2 PARAMETERS....................................................................................................................................... 38
3.5.3 READING STORED FAULTS................................................................................................................. 39
3.5.4 ERASING STORED FAULTS................................................................................................................. 41
3.5.5 DIAGNOSTIC PROCEDURES............................................................................................................... 42
3.3.6 CONFIGURATIONS ............................................................................................................................... 43
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ENGLISH ii INDEX
HARLEY-DAVIDSON®QUICK START PROCEDURE.............................................................................................45
4.1 STEP 1: USING THE VEHICLES LIST...........................................................................................................45
4.2 STEP 2: CONNECTING THE HARLEY DAVIDSON CABLE TO THE SCANNER........................................45
4.3 STEP 3: LOCATING THE MOTORCYCLE DIAGNOSTIC PORT..................................................................46
4.4 STEP 4: CONNECTING THE SCANNER TO THE MOTORCYCLE..............................................................53
4.5 STEP 5: STARTING DIAGNOSTIC WORK ON THE MOTORCYCLE...........................................................54
SUZUKI/CAGIVA INJECTION ADJUSTMENT.........................................................................................................55
5.1 INITIAL STEPS ...............................................................................................................................................55
5.2 ADJUSTING THE INJECTION SYSTEM USING THE SUZUKI / CAGIVA CABLE.......................................57
5.2.1 ORIGINAL VALUES RESET...................................................................................................................58
5.2.2 IDLING ADJUSTMENT...........................................................................................................................59
5.2.3 REGULATION AT 10%...........................................................................................................................60
5.2.4 REGULATION AT 25% - 50% - 75%......................................................................................................61
5.2.5 REGULATION AT 100%.........................................................................................................................63
APPENDIX................................................................................................................................................................. 65
6.1 SCREEN .........................................................................................................................................................65
6.1.1 “MENU” SCREEN...................................................................................................................................65
6.1.2 “PROCEED – EXIT” SCREEN................................................................................................................66
6.1.3 “BINARY SELECTION” SCREEN...........................................................................................................66
6.1.4 “MESSAGE” SCREEN............................................................................................................................67
6.1.5 “MULTIPLE SELECTION” SCREEN.......................................................................................................68
6.1.6 “HELP” SCREEN ....................................................................................................................................69
6.1.7 “PARAMETERS TABLE” SCREEN ........................................................................................................70
6.2 TYPES OF DIAGNOSTICS.............................................................................................................................71
6.2.1 SERIAL COMMUNICATION...................................................................................................................71
6.2.2 BLINKING CODES..................................................................................................................................71
6.2.3 DISPLAY CODES...................................................................................................................................72
6.2.4 MANUAL PROCEDURE.........................................................................................................................72
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INTRODUCTION 1 ENGLISH
INTRODUCTION
This manual is an integral part of the product. Read these instructions carefully before using the tool and keep
them in a safe place. MOTORSCAN S.p.A. apologizes for any errors in the text.
Brand names and products mentioned in the document are registered brands of the relevant owners.
MOTORSCAN S.p.A. is not responsible to third parties for specific, collateral, accidental, direct, or indirect damage
related to, or deriving from the product purchase and use.
Copies of this document and technical information are available from an authorized distributor of MOTORSCAN
S.p.A..
This document may not be copied or distributed, in part or its entirety, in any form or by any means, without prior
written authorisation from MOTORSCAN S.p.A..
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ENGLISH 2 INTRODUCTION
IMPORTANT INFORMATION ABOUT PERSONAL SAFETY
GENERAL SAFETY IN the WORKSHOP.
DANGER OF SUFFOCATION
GASOLINE ENGINES
Exhaust gases from gasoline vehicles contain Carbon Monoxide, a colorless and odorless gas which, in case of
inhalation, can cause serious physical injury or death. When working under a vehicle, be very careful. Some
components of exhaust gases are heavier than air. Be careful also when working on LPG-propelled vehicles.
DIESEL ENGINES
The exhaust gas from a diesel engine has a composition that varies according to: type of engine, of induction,
conditions of use, and fuel composition. The diesel exhaust includes gas (CO, CO2, NO and HC) and particles
(soot, sulphates and PAHs). The small carbon particles forming soot remain suspended in the air and can be
breathed in. Small amounts of toxic components are also present.
SAFETY MEASURES:
- Always ensure good ventilation and breathing protection (especially when working under a vehicle. Always
operate the exhaust fan system when working in confined spaces.
DANGER OF CRUSHING
Ensure that the vehicle is locked in place to prevent possible crushing.
SAFETY MEASURES:
- Make sure that the vehicle is unable to move by engaging the hand brake and locking the wheels.
DANGER OF INJURY
Whether engines are at a standstill or operating, there are moving parts (belts, etc.) that can injure hands and
arms. Pay particular attention to electrically operated fans since these may unexpectedly start up even when the
engine itself is off.
SAFETY MEASURES:
- Never place hands near moving parts when the engine is on. When working near electrically operated fans, let
the engine cool first and then unplug the fan.
- Keep the test instrument connection wires as far as possible away from moving parts of the engine.
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INTRODUCTION 3 ENGLISH
DANGER OF BURNS
Some of the components in engines (exhaust gas manifold, etc.) can become very hot, as can certain sensors.
Remember to never touch these parts.
SAFETY MEASURES:
- Wear protective gloves. Never allow the test instrument connection wires to rest on or near hot parts. Never
keep the engine running after the tests.
DANGER OF FIRE OR EXPLOSION
When work is being carried out on the fuel system (fuel pump, injectors and carburetor, etc.) there may be a risk of
fire or explosion owing to the fuels used and/or the vapors that these products form.
SAFETY MEASURES:
- Disconnect the ignition system. Allow the engine to cool.
- Do not use open flames or anything liable to produce sparks.
- Do not smoke.
- Collect any spilled fuel.
- Operate exhaust fans in closed rooms.
SOUND LEVEL
When working near a vehicle, especially at high engine speed, noise levels can reach 90dB. Long term exposure
to such noise sources can cause hearing damage.
SAFETY MEASURES:
- Wear hearing protection.
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ENGLISH 4 INTRODUCTION
DANGEROUS VOLTAGE
Work safely on vehicle electrical systems. Do not touch electrically “live” parts of engines. Be aware of the risk of
shock from damaged connections.
SAFETY MEASURES:
- Only use the cables supplied with the test instrument. Make sure that the insulation is not damaged.
- Do not touch live parts of the vehicle when testing with the engine running.
- Only make test connections with suitable systems (test cables, specific adapter cables).
DANGER OF ASFIXIATION
If subjected to high temperatures (over 250 °C or owing to fire outbreaks), exhaust gas hoses may release highly
toxic gases.
SAFETY MEASURES:
- Immediately contact a physician if such gas is inhaled.
- Use neoprene or PVC gloves to eliminate combustion residuals.
- Fire residuals can be neutralized with a calcium hydroxide solution. This forms calcium fluoride which can be
removed with water.
DANGER OF CORROSION
Acids can harm the skin if not protected.
The residual condensate in gas sampling hoses and the condensate separator unit contains acids.
Take great care when replacing the oxygen sensor (O2) and the nitric oxide sensor (NO). They contain highly
corrosive substances.
Corrosive liquid may be spilled if a liquid crystal indicator is broken. This liquid should never be touched, inhaled or
swallowed.
SAFETY MEASURES:
- In case of contact with the skin, immediately wash the affected area with water and contact a physician.
- Immediately contact a physician if such products are inhaled or swallowed.
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INTRODUCTION 5 ENGLISH
IMPORTANT INFORMATION ABOUT PRODUCT SAFETY
This MOTORSCAN product provides a high level of protection against the risk of electric shock.
The installer is responsible for connecting it to a correctly grounded electrical socket. Seek technical assistance
before using an adapter or extension cable. These devices could interfere with the grounding circuit.
Connection of the appliance to an incorrectly wired electrical outlet could result in electrocution.
Comply with the following rules to protect against the risk of electrocution:
- Only connect the instrument to electrical sockets delivering the correct voltage. Contact the electric utility if you
are uncertain as to the outlet voltage.
- If the instrument has other wires besides the power cable, these must be connected to their respective
connectors before connecting the power cables to the electrical outlet. Disconnect the power cables from the
sockets before removing other wires.
Strictly comply with the following instructions when servicing:
- Always replace fuses with others of equal value (see indications on the label or in this manual).
- NEVER open the cover of the instrument: you could risk electrocution. This operation may only be carried out by
a qualified technician and not before having disconnected the power supply cable.
- Deviating from the instructions in this manual or attempting to repair the instrument carries the risk of electric
shock.
Pressing too hard on the display may damage the instrument.
Please contact a service technician if the instrument fails to correctly function after following the operating
instructions.
Check that all installed spare parts have technical characteristics identical to those of the original parts. Other parts
may not possess the same safety characteristics.
Always contact qualified technical personnel if repairs are required.
GENERAL INFORMATION
INSTALLATION
Never allow the instrument to be exposed to the sun for long periods of time or to allow it to stand near hot
equipment (stoves, heaters, etc.): the maximum operating temperature is 40 °C/105 F.
Do not move the instrument from a hot place to a cold place and vice versa. The formation of condensation
inside the device may damage the electronic circuits.
Protect the instrument from rain or from excessive moisture.
OPERATING INFORMATION
To prevent contamination from toxic gas, it is advisable to use the instrument in a sufficiently ventilated place or
to channel exhaust gases outdoors.
Never pull on the instrument’s cables.
All connections should be made when the vehicle engine in question is off.
Check that all cables are far away from hot parts (over 50 °C/130F) or moving parts.
Disconnect all engine connections before moving the vehicle in question.
CLEANING
When necessary, the outer surfaces of the instrument should be cleaned: never use cleaning products
containing spirits, ammonia or gasoline. Only use neutral detergents and a soft, slightly moistened cloth.
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ENGLISH 6 INTRODUCTION
SYMBOLS
Symbols used in the DEVICE:
ALTERNATING CURRENT
GROUND PROTECTION
CONSULT THE INSTRUCTION MANUAL
RISK OF BURNS
RISK OF ELECTROCUTION
NEVER ATTEMPT TO REMOVE THE COVER
(operation only to be carried out by qualified technicians)
CE CONFORMITY MARK
It indicates compliance with the relevant European Union Directives.
INFORMATION FOR THE USERS
Pursuant to art.13 of the Law Decree 25 July 2005, n.151 “Implementation of
directives 2002/95/CE, 2002/96/CE and 2003/108/CE on the reduction of the
use of hazardous substances in the electrical and electronic equipment and
waste disposal”.
The symbol of the bin with crossed lines on the equipment or on the
packaging indicates that the product at the end of its useful life has to be
collected separately from other waste.
Disposal of the equipment at the end of its life is organized and managed
by the manufacturer. The user wishing to dispose of the equipment
should contact the manufacturer and comply with the system the latter
has adopted for disposal of the equipment at the end of its life.
Unauthorized disposal of the product by the owner may be penalized
under the relevant laws in force in the country in question.
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PRODUCT DESCRIPTION 7 ENGLISH
PRODUCT DESCRIPTION
1.1 GENERAL
The WIDE 5950 is a compact, user-friendly scan tool. This state-of-the-art technology that allows diagnostics on all
types of motorcycle communication protocols.
The tool comes in a handy carrying case, to protect the tool and carry diagnostic cables.
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ENGLISH 8 PRODUCT DESCRIPTION
1.2 SPECIFICATIONS
DIMENSIONS: 240 mm x 190 mm x 50 mm
WEIGHT: 1 kg approx. (tool only, without accessories)
POWER SUPPLY: 8 ÷ 45 Vcc (typically 12 V from battery or vehicle diagnostic socket) or
(15 V with power supply)
POWER CONSUMPTION: 3.5 W @ 12 V
WORKING TEMPERATURE: 10 ÷ 40 °C
DISPLAY: LED technology backlit graphic liquid crystal display, resolution 240 x
128 pixel
KEYPAD: 23 keys (alphanumeric, functions, arrows , ESC, ENTER)
SHELL: Plastic handheld
SERIAL INTERFACE: USB for HOST connection and software update
INTERNAL MEMORY: 16 MB internal flash memory, updated via USB link
PROTECTION KEY: Hardware with chip card to enable software updates.
DIAGNOSTIC INTERFACE: DB15 proprietary (to connect diagnostic cables)
COMMUNICATION PROTOCOLS: ISO14230-4 (Keyword 2000)
ISO9141-2
ISO11519-4 (SAE J1850 41.6 Kbps PWM)
(SAE J1850 10.4 Kbps VPW)
ISO15765-4 (CAN BUS)
PROPRIETARY PROTOCOLS
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PRODUCT DESCRIPTION 9 ENGLISH
1.3 FRONT / CONNECTIONS VIEW
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ENGLISH 10 PRODUCT DESCRIPTION
1.4 ADJUSTING CONTRAST
The display on the scan tool can be adjusted by the operator by increasing or decreasing the contrast as required.
To adjust contrast, proceed as follows: turn on the device by pressing one of the arrows underlined in the picture.
Adjust the contrast by pressing the up arrow to increase and the down arrow to decrease.
Press key 2 to confirm the selection.
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PRODUCT DESCRIPTION 11 ENGLISH
1.5 STANDARD ACCESSORIES
Next to each motorcycle model in the “Vehicles List” you can find the part number for the cable required for a
particular function.
DESCRIPTION and PART N°.
PICTURE
Carrying case
Carrying case varies by region/ country of sale
Scan tool
Part number: SL5950ST
CD with:
- Operating instruction
- Vehicles list
Part number: 13CDSTRA5950
AC/DC 18W power supply
Part number: 2303ASW18W
Power cord
Part number: 33CR-USA
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ENGLISH 12 PRODUCT DESCRIPTION
DESCRIPTION and PART N°. PICTURE
Master Cable
Part number: SL010474
Required for the following cables:
KAWASAKI 4 Pin SL010458
KAWASAKI 8 Pin SL010459
HONDA 4 Pin SL010460
HONDA 3 Pin SL010461
HONDA 2 Pin SL010462
SUZUKI 6 Pin SL010463
SUZUKI 4 Pin SL010464
YAMAHA 3 Pin SL010475
CAGIVA 10 Pin SL010476
BMW SL010478
HARLEY-DAVIDSON SL010480
OBDII SL010481
PACKARD SL010499
APRILIA/DITECH SL010483
KTM SL010489
APRILIA/SAGEM SL010490
PEUGEOT SL010491
KYMCO SL010493
KAWASAKI 4P/2007 SL010500
BRP SL010501
KAWASAKI REGUL. EINSP. SL010502
BENELLI 6 Pin SL010505
VDO 4 Pin SL010506
DUCATI CAN 4 pin SL010508
KAWASAKI 6 pin SL010509
KAWASAKI 6 pin MY 2010 SL010510
SYM 3 pin SL010512
POLARIS 8 pin SL010516
Battery power cable
Part number: SL010051
“Universal” Cable
Applications: Aprilia2, BMW, Cagiva2, Harley
Davidson3, Honda, Kawasaki, Malaguti, Mondial,
Suzuki, Yamaha.
Part number: SL010342
2Except Marelli systems
3Only Marelli systems
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PRODUCT DESCRIPTION 13 ENGLISH
DESCRIPTION and PART N°. PICTURE
BMW Slave Cable
Part number: SL010478
Harley-Davidson Slave Cable
Part number: SL010480
OBDII Slave Cable
Applications: Triumph
Part number: SL010481
Packard Slave Cable
Applications: Aprilia1, Bimota, Cagiva1, Ducati, Gas
Gas, Gilera, KVN Motor, Laverda, Malaguti1, Moto
Guzzi, Moto Morini, MV Agusta, Piaggio, Sherco,
Vespa, Voxan
Part number: SL010499
1Only Marelli systems
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ENGLISH 14 PRODUCT DESCRIPTION
1.6 OPTIONAL
The part number for the cable required for a particular function is next to each motorcycle model in the “Vehicles
List”. Exact cables included vary by kit. Consult distributor.
DESCRIPTION and PART N°. PICTURE
SUZUKI / CAGIVA Cable
Part number: SL010477
KAWASAKI 4 Pin Slave Cable
Part number: SL010458
KAWASAKI 8 Pin Slave Cable
Part number: SL010459
HONDA 4 Pin Slave Cable
Part number: SL010460
HONDA 3 Pin Slave Cable
Applications: Honda with blinking code systems.
Part number: SL010461
WARNING: do not use on Aprilia/Ditech systems.
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PRODUCT DESCRIPTION 15 ENGLISH
DESCRIPTION and PART N°. PICTURE
HONDA 2 Pin Slave Cable
Part number: SL010462
SUZUKI 6 Pin Slave Cable
Part number: SL010463
SUZUKI 4 Pin Slave Cable
Part number: SL010464
YAMAHA 3 Pin Slave Cable
Part number: SL010475
CAGIVA 10 Pin Slave Cable
Part number: SL010476
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ENGLISH 16 PRODUCT DESCRIPTION
DESCRIPTION and PART N°. PICTURE
APRILIA/DITECH Slave Cable
Applications: Aprilia Ditech system.
Part number: SL010483
WARNING: do not use on Honda systems with
blinking codes.
KTM Slave Cable
Part number: SL010489
APRILIA/SAGEM Slave Cable
Applications: Aprilia Sagem system.
Part number: SL010490
PEUGEOT Slave Cable
Part number: SL010491
KYMCO Slave Cable
Part number: SL010493
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