2012 MotorVac, Inc. ZIM11-00474 Rev. 0
Table of Contents
Introduction ..............................................................................................................................3
System Features and Functions...............................................................................................4
Safety Information.....................................................................................................................6
Safety Before Starting ..............................................................................................................................6
Safety When Connecting/Disconnecting Hoses.......................................................................................7
Safety During Service...............................................................................................................................7
Initial Setup................................................................................................................................8
Service Procedures...................................................................................................................9
Fuel System Types ...................................................................................................................................9
Manifold Connection..............................................................................................................................11
Vehicle Connection Procedure...............................................................................................................12
Service Procedure With Manifold..........................................................................................................13
Service Procedure With Schrader Port Connection................................................................................16
Service Procedure with Direct Connection.............................................................................................19
Fuel System Diagnostics ........................................................................................................22
Fuel System Pressure Test......................................................................................................................23
Fuel Volume Test...................................................................................................................................23
Leakdown Test.......................................................................................................................................25
Deadhead Test........................................................................................................................................25
Troubleshooting and Additional Help.....................................................................................26
Appendix A - Maintenance......................................................................................................27
Maintenance Procedures.........................................................................................................................27
Maintenance Record...............................................................................................................................27
Appendix B - Replacement Parts............................................................................................28
Replacement Parts .................................................................................................................................28
Appendix C - System Accesories ...........................................................................................29
Standard Adaptor Kit..............................................................................................................................29
Deluxe Adaptor Kit ................................................................................................................................31
