Blue Line HAZINATOR User manual

HAZINATOR
Service and Operation Manual
BLUELINE Equipment Co. LLC
2604 Liberator Dr., Prescott, AZ 86301 1-928-445-3030

Congratulations on your purchase of the
BLUELINE HAZINATOR®hazardous
waste clean-up unit. This instruction/parts
manual is a guide for operating and
servicing your BLUELINE unit.
Proper operation and service are necessary to
ensure the outstanding performance of this unit.
When properly maintained, your clean-up unit will
have a long and trouble-free life.
The following service methods outlined in this
manual are detailed in a manner that operation and
servicing may be performed properly and safely.
Because service levels vary due to the skill of the
mechanic, tools and parts availability, ensure that
prior to attempting any repair, you are familiar with
this equipment and have the proper tools. Any
questions regarding the operation, service, or repair
of this unit should be directed to your nearest
BLUELINE dealer.
The headings WARNING and CAUTION are
utilized to warn you that steps must be taken to
prevent personal injury or damage to the
equipment. Please make sure that you have read
and understand these instructions entirely before
proceeding with the operation of this unit.
THIS UNIT MUST BE INSTALLED BY THE
DEALER THAT YOU PURCHASED IT FROM
IN ACCORDANCE WITH THE BLUELINE
INSTALLATION PROCEDURES.
PLEASE ENSURE THAT THE WARRANTY
CARD IS FILLED OUT BY THE
INSTALLATION SERVICE CENTER THAT
INSTALLED THIS UNIT AND IS RETURNED
TO BLUELINE EQUIPMENT LLC.
Record your units serial number here for future
reference or if you should need to contact the
factory in the future for any reason.
S/N:
This service and operations manual is written
specifically for BLUELINE HAZINATOR®
Hazardous waste clean-up units manufactured by:
BLUELINE EQUIPMENT LLC
2604 Liberator Drive
Prescott, AZ 86301 USA
The information contained in this document is
subject to change without notice and does not
represent a commitment on the part of BLUELINE
EQUIPMENT LLC.
All rights reserved. Copyright 2005 by
BLUELINE EQUIPMENT LLC. No part of this
work may be used or reproduced in any form or
means without the express written consent and
permission of BLUELINE EQUIPMENT LLC.
Published by BLUELINE EQUIPMENT LLC.
First printing:
Printed in USA
BLUELINE HAZINATOR®
MANUAL
PART# 49-018
June 2005
BLUELINE HAZINATOR I

LIMITED WARRANTY
BLUELINE warrants your machine to be free of defects in material and workmanship. This
warranty shall extend to the designated parts for the specific period of time listed from the date
of delivery to the user. If BLUELINE receives notice of any defects during the warranty period,
BLUELINE will either, at its option, repair or replace products that prove to be defective. Any
transportation, related service labor, normal maintenance and diagnostic calls are not included.
Gasoline Engine (Through manufacturer or local dealer)______ 1 year
Vacuum Pump (Through manufacturer or local dealer)_______ 18 months
Optional Waste Pump_________________________________ 1 year
Waste and Water Tanks________________________________ 1 year
Pressure Regulator____________________________________ 1 year
Battery (pro-rated) ____________________________________1 year
All Other Components_________________________________ 1 year
This warranty shall not apply to defects caused by improper installation or operation, inadequate
maintenance by the customer, unauthorized modification or misuse, improper repair, freezing or
damage due to hard water scaling.
Electrical components, disposable filters, belts, hoses, fittings, o-rings and other service
maintenance items are not under warranty. Components supplied by BLUELINE, but provided
by other manufacturers, will only be warranted to the extent that they are warranted to
BLUELINE.
To receive warranty service, products must be returned to a BLUELINE designated service
facility. The customer shall prepay shipping charges for products returned to BLUELINE for
warranty evaluation and BLUELINE shall pay for the return of products to the customer.
BLUELINE makes no other warranty, expressed or implied, with respect to this product.
BLUELINE disclaims the implied warranties of merchantability and fitness for a particular
purpose. Any implied warranty of merchantability or fitness is limited to the specific duration of
this limited warranty.
This warranty gives the customer specific legal rights, and you may also have other rights that
may vary from state to state, or province to province.
The remedies provided herein are the customer’s sole and exclusive remedies. In no event shall
BLUELINE be liable for any direct, indirect, special, incidental, or consequential damages,
whether based on contract, tort, or any other legal theory.
BLUELINE HAZINATOR II

Table of Contents
SECTION ONE: GENERAL INFORMATION 1
1. SAFETY 2
Safety, Specifications, Fuel, Engine Oil, Water Requirements
2. RECEIVING YOUR CLEAN-UP UNIT 6
Dealer Responsibility, Acceptance of Shipment, Equipment Listing, Optional Equipment
SECTIONTWO:OPERATION 8
3. SYSTEMS 9
Water Pumping System, Vacuum System.
4. OPERATION 11
Equipment setup, Instrumentation, Starting Your Unit, Operation ,Hazardous Waste
Removal, Shut Down and Daily Maintenance, Freeze Protection
SECTION THREE: MAINTENANCE and SERVICE 16
MAINTENANCE CHART 17
5. MAINTENANCE 18
6. GENERAL SERVICE ADJUSTMENTS 21
7. TROUBLESHOOTING 23
SECTION FOUR: PARTS and ACCESSORIES 29
9. ILLUSTRATED PARTS LISTINGS 30
10. ACCESSORIES 44
BLUELINE HAZINATOR III

SECTION 1:
GENERAL INFORMATION
1. SAFETY
Safety 2
Specifications 5
Fuel requirements 6
Engine oil requirements 6
Water requirements 6
2. RECEIVING YOUR CLEAN-UP UNIT
Dealer responsibility 6
Acceptance of shipment 6
Equipment listing 6
Optional equipment 7
BLUELINE HAZINATOR® 1

SECTION 1
1. SAFETY
For Your Safety!
The following WARNING labels are on your BLUELINE HAZINATOR®console. These
labels point out important WARNINGS and CAUTIONS,which must be followed at all
times. Failure to follow warnings could result in personal injury, fatality, to yourself and/or
others or property damage. Please follow these instructions carefully! DO NOT remove
these decals.
BLUELINE HAZINATOR®
2

SECTION 1
!
1. Read the operator's manual before
starting this unit.
Failure to adhere to instructions could result
in severe personal injury or could be fatal.
2. Operate this unit and equipment only in
a well- ventilated area.
Exhaust fumes contain carbon monoxide,
which is an odorless and deadly poison that
can cause severe injury or death. DO NOT
run this unit in an enclosed area. DO NOT
operate this unit where the exhaust may enter
a building doorway, window, vent or other
opening.
3. Gasoline is extremely flammable and its
vapors can explode if ignited.
Store gasoline only in approved containers, in
well-ventilated, unoccupied buildings and
away from sparks or flames. Never carry
gasoline or any flammable materials in the
vehicle. Fumes could accumulate inside of
the vehicle and ignite, causing an explosion.
4. DO NOT operate unit if gasoline is
spilled. Do not turn ignition switch until the
gasoline has been cleaned up. Never use
gasoline for cleaning purposes.
5. DO NOT place hands, feet, hair, clothing
or any body parts near rotating or moving
parts. Rotating machinery can cause severe
injury or death.
6. NEVER operate this unit without belt and
safety guards. High speed moving parts, such
as belts and pulleys, should be avoided while
the unit is running. Severe injury, fatality or
damage may result.
7. NEVER service this unit while it is
running. High speed mechanical parts as well
as high temperature components may result
in injury or severed limbs.
8. Engine components will be extremely hot
from operation. To prevent severe burns, DO
NOT touch these areas while the unit is
running or shortly after the unit is shut off.
9. DO NOT touch any part of the exhaust
system while the system is running or for 20
minutes after the unit is shut off. Severe
burns could result.
10. Water under high pressure can cause
severe personal injury, or fatality. Shut
down unit, allow to cool down and relieve
system of all pressure before removing caps,
valves, plugs, fittings, filters or hardware.
11. NEVER leave the vehicle engine running
while the unit is in operation.
12. Battery acid contains sulfuric acid. To
prevent acid burns, avoid contact with skin,
eyes and clothing. Batteries also produce
explosive hydrogen gases while charging. To
prevent fire or explosion, charge batteries
only in a well ventilated area. Keep sparks,
open flames, as well as other sources of
ignition away from battery at all times.
Remove all jewelry prior to servicing
batteries. Keep batteries out of the reach of
children.
Before disconnecting the negative (-) ground
cable, ensure that all switches are in the off
position. If on, a spark could occur at the
ground connection terminal which could
cause an explosion if hydrogen gas or
gasoline vapors are present. ALWAYS
disconnect the negative (-) terminal first.
13. DO NOT smoke around the machine.
Gas fumes could accumulate and ignite.
Battery gases are extremely flammable. This
will prevent possible explosions.
BLUELINE HAZINATOR® 3

SECTION 1
14. DO NOT exceed your vehicles weight
limit. Make certain that the vehicle has the
correct axle rating and towing capacity. This
will prevent unsafe or hazardous driving
conditions.
15. DO NOT operate water pump without
the water supply attached and on. The water
pump and other vital components could be
seriously damaged if the pump is operated
dry. This unit is equipped with a high
pressure shut down switch, which should
NOT be bypassed.
16. Always keep your vehicle clean and
orderly. Tools and accessories must be
securely stowed while towing the unit.
17. All high-pressure hoses must be rated at
3000 PSI. Severe injuries could result if
hoses do not meet these requirements.
18. Ensure that you have received proper
training from the distributor that you
purchased the unit from prior to operation.
19. This unit produces high pressure.
Improper use could result in serious injury.
20. DO NOT modify this unit in any manner.
Any modification could result in serious
injury or fatality.
21. California Proposition 65 WARNING:
Engine exhaust from this product contains
chemicals known by the State of California to
cause cancer, birth defects, or other
reproductive harm.
BLUELINE HAZINATOR®
4

SECTION 1
SPECIFICATIONS
Engine Speed 2800 rpm (High Speed No Load)
1400 rpm (Idle No Load)
Water Pump RPM 1485rpm
Vacuum Pump RPM 3195 rpm
Water Flow Rate 4.2 GPM (maximum)
Water Pump Pressure 2000 PSI (maximum)
Vacuum Relief Valve 13 in. HG
Waste Tank Capacity 110 Gallons at shutoff
TORQUE VALUES
Engine Hub 720 inch/lbs. 60 ft/lbs.
Vacuum Pump Hub 192 inch/lbs. 16 ft/lbs.
JET SIZING
BLUELINE recommends that the total floor tool tip size does not exceed .045”. Using
larger jet sizes on your BLUELINE HAZINATOR®unit may reduce cleaning
efficiency.
Example: Four-jet wand uses four 9501 jets. (95 deg. Spray angle w/.01 orifice)
.01 x 4 = .04
Upholstery tool jet size: 80015 Stair tool jet size: 9502
BLUELINE HAZINATOR® 5

SECTION 1
FUEL REQUIREMENTS
Use unleaded fuel ONLY. NEVER use any
gasoline additives. Use only fresh, clean unleaded
gasoline intended for normal automotive use. DO
NOT use high-octane gasoline with this unit.
ENGINE OIL REQUIREMENTS
The engine is shipped with Castrol Syntec Blend®
SAE 10W-30 motor oil. We recommend that you
use high quality synthetic oil that meets at least
API (American Petroleum Institute) service class
SG, SH, SJ or higher. Select the proper viscosity
based on the air temperature during the time of
operation. (See attached table). NOTE: the use of
less than service class SG, SH or SJ oil or
extending oil change intervals longer than
recommended can cause engine damage.
WATER REQUIREMENTS
Because hard water deposits will damage the
plumbing systems on this unit, BLUELINE
recommends that a high quality water softener be
used in areas where the water hardness exceeds 3-
1/2 grains. If a water softener is used, it must have
a flow capacity of at least five (5) GPM or greater,
without any hose constrictions.
The use of a water softening system will reduce
maintenance and reduce down time caused by hard
water scaling.
2. RECEIVING YOUR
CLEAN-UP UNIT
DEALER RESPONSIBILITY
THE BLUELINE DEALER THAT YOU
PURCHASED THIS HAZARDOUS WASTE
CLEAN-UP UNIT FROM IS RESPONSIBLE
INITIAL TRAINING OF YOUR OPERATORS
AND MAINTENANCE PERSONNEL.
ACCEPTANCE OF SHIPMENT
Your BLUELINE HAZINATOR®hazardous
waste clean-up unit was thoroughly tested, checked
and inspected in its entirety prior to leaving our
manufacturing facility. When receiving your unit,
please make the following acceptance check:
1. The unit should not show any signs of damage.
If there is damage, notify the common carrier
immediately.
2. Carefully check your equipment and packing
list. The standard BLUELINE HAZINATOR®
unit should arrive with the following items as well
as any optional accessories:
EQUIPMENT LISTING
A. BLUELINE HAZINATOR®console.
B. Operation and Service manual
C. Waste tank with shutoff switch
D. Waste tank filter.
E. 100 ft. of 3/8 in. high pressure solution hose
with quick connects
F. 100 ft. of 2 in. vacuum hose
G. 1 vacuum hose connector
H. 50 ft. water supply hose with quick connect
BLUELINE HAZINATOR®
6

SECTION 1
OPTIONAL EQUIPMENT
A. Additional lengths of vacuum hose
Part # 18-003
B. Additional vacuum hose connectors
Part # 21-003
C. Additional 3/8” x 50’ high-pressure solution
hoses.
Part # 18-093
FIRE EXTINGUISHER
BLUELINE, and many government agencies,
recommend that a fire extinguisher rated for A, B,
and C type fires be installed into any commercial
vehicle.
BLUELINE HAZINATOR® 7

SECTION 2
SECTION 2:
OPERATION
4. SYSTEMS
Water pumping system 9
Vacuum system 10
5. OPERATION
Preparation 11
Starting the unit 13
Operation 13
Waste Removal 14
Shut down and daily maintenance 14
Freeze protection 14
BLUELINE HAZINATOR®
8

SECTION 3
4. SYSTEMS
NOTE: Read and understand this section of the
manual entirely before proceeding.
This portion of the manual divides the unit up into
systems and describes how each system works.
Prior to proceeding into the operations and
maintenance sections of this manual it is
recommended that you acquire a basic
understanding of how the unit functions.
WATER PUMPING SYSTEM
See figures 3-1 and 5-10. Water enters the console
from the water tank through the water inlet
connection located on the water pump.
The water pump is plumbed to a nitrogen charged
accumulator, which helps reduce pressure
pulsations. Simultaneously, water is then pumped
to the pressure regulator assembly, which provides
and maintains the desired pressure setting.
The pressure regulator assembly also includes a
high-pressure and low pressure shutdown switch.
These switches will shut down the unit if the water
pressure exceeds 3000 PSI or drops below 50 PSI
for more than 5 seconds.
The high pressure water then flows through the
outlet on the front panel to the cleaning tool.
3-1
BLUELINE HAZINATOR® 9

SECTION 3
VACUUM SYSTEM
See figures 3-2 and 5-20. The vacuum flow is
initiated by the vacuum pump, or blower. An air
and water mixture is drawn into the vacuum inlet
on the waste recovery tank.. The air exits the waste
tank through a 100 mesh filtration system, into the
vacuum pump. A vacuum pump relief valve is
installed for vacuum pump protection.
The air is discharged from the vacuum pump
through a spiral silencer and then through an
engine exhaust silencer.
A level shut off sensor is located near the top of
the waste recovery tank and will shut down the
unit before the tank is at full capacity. This protects
the vacuum pump from water damage.
Note: Waste tank level shut off will not shut the
unit off if debris prevents proper operation. Check
switch after each job to ensure proper operation.
3-2
BLUELINE HAZINATOR®
10

SECTION 3
5. OPERATION
PREPARATION
This section of the operator’s manual explains how
to prepare, start, operate, shut down and maintain
your BLUELINE HAZINATOR®mobile
cleaning unit. The BLUELINE HAZINATOR®
unit is easy to operate. However only trained
operator’s should proceed.
!
Operate this unit and equipment only in a well
ventilated area. Exhaust fumes contain carbon
monoxide, which is an odorless and deadly
poison that can cause severe injury or death.
DO NOT run this unit in an enclosed area. DO
NOT operate this unit where the exhaust may
enter a building doorway, window, vent or any
other opening.
3-4
BLUELINE HAZINATOR® 11

SECTION 3
3-5
ENSURE THERE IS ADEQUATE FUEL
Check the fuel tank to ensure there is
adequate fuel to complete the job. This unit
consumes approximately .95 US gallons of
fuel per hour, when unit is run under full
load. If a water supply is not available at the
clean-up sight, fill the water pond® with
fresh clean water.
REMOVE TOOLS FROM THE
VEHICLE
Remove any tools, accessories or hoses from
the vehicle that you will require.
WATER SUPPLY CONNECTION
NOTE: Prior to connecting your water inlet
hose to any supply faucet, flush out the
faucet until the water is free of any debris.
Also, flush out any debris from your water
inlet hose.
1. Connect the water supply hose to the
water inlet quick connector on the water
pond®. Connect the hose to the faucet.
NOTE: Never use a waste pump outlet hose
as a water inlet hose. Use only clean hoses
for water supply.
2. Turn the water supply faucet on. Water
will fill the water pond®.
HIGH PRESSURE HOSE
Before starting the unit, connect the high
pressure hoses to the water outlet connection
at the front of the unit. Connect the cleaning
tool to the opposite end of the pressure hose.
BLUELINE HAZINATOR®
12

SECTION 3
VACUUM HOSE
Connect the vacuum hose to the vacuum
inlet connection at the front of the waste
recovery tank. Connect the opposite end of
the vacuum hose to the cleaning tool.
JET SIZING
BLUELINE recommends that the total floor
tool size does not exceed “.045”. Using
larger jet sizes on your BLUELINE
HAZINATOR®unit may reduce cleaning
temperatures.
Example: Four jet wand uses four 9501 jets.
(95 deg. Spray angle w/01 orifice)
.01 x 4 = .040
Upholstery tool jet size: 80015.
Stair tool jet size: 9502
STARTING THE UNIT
The high-pressure switch will automatically
shut down the unit if the water pressure in
the system exceeds 3000 PSI, for more than
5 seconds, with the water pump in the on
position.
1. Set the throttle cable control to the idle
position.
2. Pull the choke cable out.
3. Turn the ignition switch to the right
intermediate position. Hold the switch in
this position for approximately 3 seconds,
allowing the fuel pump to pump fuel.
4. Turn the ignition switch to the furthest
right position. This will engage the starter
and start the engine.
5. After starting the engine, push the choke
in.
6. After the engine is running at its idle
setting, select the desired speed setting using
the throttle control cable.
7. Turn the water pump switch to the ON
position.
NOTE: If the unit does not build water
pressure after 5 seconds, check for adequate
water supply. See “Loss of Water Pump
Pressure in the “Troubleshooting section of
this manual.
OPERATION
After you have completed the previous
steps, proceed with the cleaning operation.
Place the throttle control cable to the desired
cleaning mode for restoration or cleaning. A
float shut-off switch is located inside of the
waste tank. It will automatically shut down
the unit if the tank reaches its full capacity.
If this occurs, empty the waste tank before
continuing. NOTE: When only doing fluid
recovery, the water pump should be in the
OFF position.
BLUELINE HAZINATOR® 13

SECTION 3
WASTE REMOVAL
!
1. Set the throttle control cable on the front
control panel to the desired setting. Make
certain that the water pump switch is in the
OFF position. Proceed into the extraction
process.
SHUT DOWN AND DAILY
MAINTENANCE
1. Remove as much moisture from the
vacuum hoses as possible. This will prevent
spillage of fluids onto your unit when
returning hoses.
2. Disconnect the vacuum hose from the
front of the waste recovery tank.
4. Push the throttle control cable to the
IDLE position.
6. Allow the unit to run for at least 2
minutes. This will help to remove any
moisture from the vacuum pump.
NOTE: If shutting down for the day: Plug
the vacuum inlet, and set the throttle control
to high speed. Spray WD-40 (or equivalent)
into the blower lubrication cup, located on
the front of the console for 5seconds. This
will lubricate the vacuum pump. Next,
return the throttle control cable to IDLE
position, and continue step 4.
7. Turn the ignition switch to the OFF
position.
8. Turn the water supply faucet off. Loosen
the water supply hose at the water supply to
bleed off the pressure. Unhook the water
supply hose and return it to the vehicle.
9. Activate the valves on all cleaning tools.
This will relieve any remaining pressure.
Disconnect the cleaning tools and water
supply hoses and return them to the vehicle.
10. Drain the waste tank, disposing of
wastewater in a suitable and proper location.
!
NEVER dispose of wastewater in a storm
drain, water way or on ground areas.
Always dispose of waste in accordance
with Local, State, and Federal laws.
11. Inspect the vacuum inlet filter inside the
waste recovery tank weekly. Remove and
clean the filter if there is any debris present.
NOTE: To remove the vacuum inlet filter,
grip the plastic hexagon section of the filter.
Gripping the filter by the screen will
collapse or destroy the filter. Replace the
filter after cleaning until hand tight.
NEVER operate this unit with the filter
removed, damaged or improperly
installed.
12. At the end of the work day, rinse out the
waste tank with fresh water. A deodorizer
may be added to prevent bacterial growth.
13. Clean the vehicle, unit, tools, hoses etc.,
as needed. Inspect ALL equipment and
accessories for any damage, leaks, wear, etc.
FREEZE PROTECTION
!
If the unit is exposed to freezing weather
conditions, the water inside of the unit
may freeze, resulting in SERIOUS
DAMAGE to the unit. The following is
BLUELINE HAZINATOR®
14

SECTION 3
recommended to prevent this from
occurring during the cold weather season:
1. Always park the unit in a heated building
when not in use.
2. While out in operation, avoid long periods
of shut down as the unit generates heat while
running. Keep the unit running just prior to
leaving for the next job.
It is not possible to winterize units that
have auxiliary water tanks. If the unit has
an auxiliary water tank(s), it must be
stored in a heated building.
BLUELINE HAZINATOR® 15