QJS Technifoamer 40 User manual

INSTRUCTION MANUAL

1 GENERAL ......................................................................... PAGE 2
2 SAFETY ............................................................................ PAGE 4
3 SPARE PARTS .................................................................. PAGE 5
4 OPERATION ...................................................................... PAGE 7
5 MAINTENANCE ................................................................ PAGE 7
6 TECHNICAL SPECIFICATIONS .......................................... PAGE 8
1.1 INTRODUCTION
Thank you for purchasing a Technifoamer 40 which has been developed for the application
of foaming products in the food, pharmaceutical and agricultural industries.
In order to achieve the best possible results and reliable service from your Technifoamer
we strongly recommend you read this instruction book thoroughly before use.
CONTENTS
1GENERAL
2

1.2 WARRANTY CONDITIONS
For a period of 24 months from the date of delivery, your dealer will honour a warranty on
parts that do not function properly due to material defects or manufacturing faults. The
warranty is reduced to 12 months on wearing parts (highlighted in the section on spare
parts). The warranty will cover replacement or repair of the defective part. Costs with
regard to dismantling, forwarding and reassembly are defrayed by the purchaser. Any
return shipments from the dealer following completed repairs are defrayed by the dealer.
The defective parts remain the property of the dealer. Claims that may be made for legal
reasons, ordinary wear and tear, as well as damage to parts that can be attributed to
negligent or improper handling are not covered by the warranty.
The warranty will be void if the Technifoamer has been exposed to frost. The warranty will
also be void if modications or repairs have been carried out by unauthorised personnel.
Warranty claims will only be accepted if they are reported to the dealer immediately after
damage has been discovered. The warranty is terminated if there is a change of ownership
of the machine. The manufacturer and its dealers cannot be held liable for personal injury,
damage to equipment, loss of earnings, including production losses, losses to stock or
similar that may have arisen as a result of defects or delayed delivery of the sold product,
irrespective of the cause, including manufacturing faults or material defects. In addition,
please refer to our general terms and conditions of sales and delivery.
1.3 PROTECTION FROM FROST
The Technifoamer 40 must never be exposed to frost as may cause damage to the equipment.
Declaration of conformity
We declare that the Technifoamer is in conformity with the following EU directives:
Machinery Directive 2006/42/EC
And further conform with the following EU Harmonised Standards:
EN ISO 1200:2010 & EN 809:1998+A1:2009
Director
3

2.1
Please observe these safety instructions in conjunction with the safety instructions
provided with the cleaning chemicals being used.
2.2
Always wear protective clothing in accordance with the instructions provided with the
cleaning chemicals.
2.3
Do not start the equipment until all operators who are to use the Technifoamer 40 have
read and fully understood the instructions.
2.4
Never point the hose/nozzle at any person.
2.5
Always relieve the pressure in the hose before attempting to remove or change the hose or
ball valve.
2.6
Never point the spray at live electrical equipment.
2.7
Always ensure chemicals are correctly diluted in the Technifoamer 40 tank in accordance
with the chemical suppliers recommendations.
2.8
The Technifoamer 40 may only be used in conjunction with soaps and chemicals that are
approved for cleaning within the food or agricultural industries. Soaps and chemicals that
are classied as highly corrosive, toxic or which pose a health risk to humans or animals
may not be used.
The system must not be used together with solvents or volatile liquids that pose a health
risk or are inammable. In the event that the system is used with non-approved soaps,
chemicals or solvents, QJS disclaims all liability.
If in doubt, please contact your soap or chemical supplier and read the supplier manual.
4
2SAFETY

36
DETAIL ‘A’
37
35
34 32
33
32
587
29
27
28
30
14
7
1
23
22
2
10
12
3
11
2
5
13
9
13
54
24
25
26
24
21
20
21
19
17
18
4
19
13
16
5
SEE
DETAIL ‘A’
6
5
3SPARE PARTS

POSITION DESCRIPTION ORDER CODE
1 Technifoamer StSt Foam Outlet Hosetail 9188
2 1/2 St St Equal Tee 9115
3 3/8 Hose Tail - 1/2BSP PP 9198
4 Reducing Bush 1/2M-1/4”F Polypropolene 9084
5 1/4m - 6mm push fit elbow 9421
6 Technifoamer Filter Regulator* 9285
7 1/4 St St Ball Valve (TF Air Inlet) 9287
8 1/4-1/4 SS LP Adaptor 9000T
9 G57 Series Port Kit, 10/13 mm (3/8) Barb, Viton 9167
10 12mm Blue ChemTube Pick Up 11cm 9096
11 Technifoamer Blue Chem Tube 20cm 9095
12 Technifoamer Blue Chem Tube 24cm 9094
13 TF40 6mm tube kit 9413
14 Technifoamer Air Diaphragm Pump Viton* 9147
14 Technifoamer Air Diaphragm Pump Santoprene* 9129
15 Technifoamer StSt Needle Valve 9119
16 Technifoamer 8mm Tube Kit 9177
17 6 x 6 x 8mm push fit tee 9442
18 Technifoamer Non Return Valve* 9117
19 1/4m - 6mm push fit adaptor 9425
20 3/8 Stainless steel chemical suction strainer 1854T
21 POM Bulkhead Fitting 9168
22 Viton 75 Washer 32mm x 13mm x 1mm 9246
23 M16 A2 Stainless Steel Half Lock Nut 9247
24 Technifoamer Hygienic Wheel 9186
25 1/2 st st twist grip valve 9410
26 Technifoamer 40 st st axle 9402
27 Technifoamer Lid Ring 9182
28 Technifoamer Basket Filter 9183
29 Technifoamer Lid 9184
30 Technifoamer 40 red tank 9404
30 Technifoamer 40 blue tank 9403
31 Technifoamer 40 handle 9289
32 Stst oclip 22-25 0585B
33 Technifoamer 10m Red Foam Hose* 9194
33 Technifoamer 10m Blue Foam Hose* 9192
34 Technifoamer Valve Hose Tail 9191
35 Technifoamer Foam Valve* 9189
36 Technifoamer 200mm Foam Tube 9190
37 Technifoamer 65150 3/8 St St Nozzle 8043
6
3SPARE PARTS
* Wearing parts

START UP & USE
4.1 Fill tank with chemical solution at the correct dilution (check with
chemical supplier)
4.2 Ensure on/off valve at hose end is turned off.
4.3 Connect compressed air supply to air inlet (max 7 bar)
4.4 Turn ‘dry/wet’ control fully clock wise.
4.5 Open valve at hose end and wait for uid to emerge.
4.6 Turn ‘dry/wet’ control anti-clockwise until desired foam quality is reached.
CLOSE DOWN
4.7 Close on off valve at end of hose
4.8 Turn off air supply to machine
4.9 Slowly open on off valve to release pressure in hose.
4.10 At least once daily ush the pump through with clean water by putting
5L clean water in to the tank at 4.1, and following instructions 4.1 - 4. 5, then
close down 4.7 - 4.9.
EVERY DAY
5.1 Flush the pump through with clean water as at 4.10
5.2 Physically check the tank, hose, connections and valves before each use to
detect any damaged parts, and replace as necessary.
5MAINTENANCE
7
4OPERATION

6 TECHNICAL SPECIFICATIONS
QJS, Saxilby Enterprise Park, Lincoln LN1 2LR
Tel [phone] Fax [phone]
Email [email protected] Web www.qjs.co.uk |www.technifoamer.com
Air Inlet Connection 1/4” bspfm
Max inlet pressure 8 bar
Min inlet pressure 4 bar
Accessories Max Hose length 10m
Min Hose ID 13mm
Weight and dimensions Weight Weight (empty) 21kg
Height 965mm
Width 400mm
Depth 400mm
Capacity 40 Litres
8