Mountz MSP-616 Series User manual

MountzInc.1080North11thStreet,SanJose,CA95112Phone:(408)292-2214Fax:(408)292-2733
www.mountztorque.com Page 2
CONTENTS
1.
Features-----------------------------------------------------------------------------------3
2.
Parameters ------------------------------------------------------------------------------ 3
3.
Usage&Adjustment-----------------------------------------------------------------------4
4.
Description of partsandfunctions---------------------------------------------------- 8
5.
Part list------------------------------------------------------------------------------------12
6.
TroubleShooting-------------------------------------------------------------------------- 15

MountzInc.1080North11thStreet,SanJose,CA95112Phone:(408)292-2214Fax:(408)292-2733
www.mountztorque.com Page 3
Features
1.
Adjustable Screw SizeCapacity
Fully adjustable models, as the screw presenters can be adjusted to match
different screw sizes.
2.
OperatesSmoothly
Screws are placed into the hopper of the screw presenter and automatically lined
up for dispensing.
3.
Adjustable Speed
Control the deeding system and drive system independently. Adjust the screw feed
speed.
4.
Simple Operation
This simple mechanism allows trouble-free operation, eliminating jammed or
stuck screws.
5.
Increase ProductivitySignificantly
Screw presenters are small, tabletop devices used to organize and automate work areas
and production cells. Screw presenters make assemblers and the assembly process more
efficient by mechanically presenting a screw to a fixed pick up point. Conventional
assembly methods cause assemblers to inefficiently fumble with screws that are stored in
bins or shaker trays. The enhancement of productivity is estimated to improve assembly
time by nearly fiftypercent.
Parameters
Screw head: Suits each tape of screws (L max=19mm)
Output speed: 2 screws / s
Input voltage: DC15v /1200mA
Accessories: Screw stopper plate , 1 pieces; DC Adapter , 1 piece; 2 kinds of
adjustment sheet, 4 piece 1.2mm, 5 piece 0.2mm; Hexagonal key, 1 piece
update

MountzInc.1080North11thStreet,SanJose,CA95112Phone:(408)292-2214Fax:(408)292-2733
www.mountztorque.com Page 4
Installation
Operating
Environment
Suitability of screws
BEFORE USE
Read these instructions thoroughly for the proper use of this machine. Keep
the manual in a safe place so that you or the operator can refer to it whenever
necessary.
1. AccessoriesIncluded:
*
Screw stopper plate , 1 pcs (1pcs is already attached to the main
body)
*
DC Adapter , 1pcs
*
2 metal adjustment laminates, 4 pcs 1.2mm, 5 pcs 0.2mm (usedto
adjust the holding plate)
*
Hexagonal key, 1pcs
2. For safeuse
Operate the screw presenter properly in order to prevent injuries and
damage
Install the screw presenter on a level, stable location that can endure it's
weight and operating conditions. If the machine falls down or turns over due
to improper installation, Injuries or property damage may result.
Caution: Do not operate this machine where flammable or corrosive gas is
present. It is extremely dangerous to use this machine under such
circumstances. Do not operate this machine in environments of high
humidity.
AC adapter
Caution: Do not use any other AC adapter other than the recommended
accessory.
Rail
Caution: Do not damage nor oil the rail.
Caution: Do not use oily screws, dirty screws or any screw other than those
prescribed.

MountzInc.1080North11thStreet,SanJose,CA95112Phone:(408)292-2214Fax:(408)292-2733
www.mountztorque.com Page 5
When machine is not in use
1)
2)
3)
Screw removal
Caution: Do not use excessive or unwarranted force when removing
screws.
Caution: Be sure to unplug the AC adapter from the wall outlet when
not in use for extendedhours.
Emergency
Caution: Stop operation and unplug immediately whenever you sense
abnormalities or anomalies during the operation of this machine. Turn off
the power switch and disconnect the AC adapter from the receptacle.
Continued operation may cause fire, electric shock, malfunction or
injury.
Servicing
Caution: Do not attempt to repair, disassemble or modify this machine except
where specified by this manual. Consult Mountz, Inc. for service and repair of
this machine.
Rail removal from main body
1) Loosen upper screw to
open rail accesswindow.
2) Loosen side screw to open
side rail accesswindow.
3) Loosen screw pick up fixture and
remove rail.
Adjust rail widht by loosening the
screws indicated on the picture.

MountzInc.1080North11thStreet,SanJose,CA95112Phone:(408)292-2214Fax:(408)292-2733
www.mountztorque.com Page 6
Loosen screws as indicated. Use the metal laminates provided as
accessories to increase width on the rail.
Try one screw and make sure it runs smoothlythroughout the rail. Than re tight
all screws on the rail.
Quantity of screws thrownin
If too many screws are thrown in, orientation and transfer of the screw might be
affected.
Check/adjustment of thebrush
Check the height of the brush.
*As in the picture above, set the brush to an approximately level position.
*Make sure the edge of the brush touches the screw's head.
*If the height of the brush is either too low or too high, orientation and transfer of the screws
might get jammed or it won't feed any screws.
*If adjustment is necessary, adjust it by loosening the brush height adjusting screw.
Note: Always unplug the AC adapter from the wall outlet before making any adjustments to
avoid injury.

MountzInc.1080North11thStreet,SanJose,CA95112Phone:(408)292-2214Fax:(408)292-2733
www.mountztorque.com Page 7
Speed adjustment
(1)Characteristics of motor speed:
The connection between motor speed and vibration speed.
Rail filling timer. Howmany
screws left on the rail before
it starts vibratingagain.
To adjust screw feeding speed.
(For quicker rail fill up). To adjust vibration. Quicker
screw alignment.



MountzInc.1080North11thStreet,SanJose,CA95112Phone:(408)292-2214Fax:(408)292-2733 www.mountztorque.com Page 15
Trouble Shooting
Problem
Reasons
solution
No power 1.
2.
powersupplyisdamaged
switchdamage
Check for updates
Indicator lit but the 1. Sensor in wrong location or blocked
1.Checkoradjust
2.Re-welding
3.Remove
them
machine
form
the
machine does not
2.The power cord outlet is broken
work
3.Working part of the machine is blocked
Screwisstuckin
ScrewChamber
Screw Windows open or
brush position is wrong
Check and adjust
Screwleakoutfrom
thecontainer Screw Windows open or
brush position is wrong
Check and adjust
Vibration, no stop
1.
2.
3.
Feeding delay is too long
sensorlocatedinwronglocation
sensorisnotintherightposition
Check and adjust
Sensor is not in
position
the
right
Screw on rail speed
is tooslow
1.
2.
3.
4.
5.
6.
Feedingspeedisslowanddelay
Is tooshort
Thegapoftherailisnotsuitable
Therailtouchestheboard
No gap between rail and front board
There are dropped Screws between
vibration motorandbottomboard
1.adjust the motor speed
2.Increase the feeding delay

MountzInc.1080North11thStreet,SanJose,CA95112Phone:(408)292-2214Fax:(408)292-2733 www.mountztorque.com Page 16
Service Centers
Corporate Headquarters & Service Center
1080 North11thStreet, San Jose, CA95112
Phone: (800) 456-1828 Fax: (408)292-2733
Distribution & Service Center
19051Underwood Road, Foley, AL36535
Phone: (251) 943-4125 Fax: (251) 943-4979
www.mountztorque.com
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