Movacolor MC-TC User manual

MC-TC manual
1
MC-TC
MCBalance Powder
Manual 1.14.UK.01
Software version : V1.14
Manual revision : 0.1
Date : March 2014

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INDEX
1 Introduction ________________________________________________________________ 3
1.1 Symbols _________________________________________________________________________ 3
1.2 Terms ___________________________________________________________________________ 3
1.3 Transport_________________________________________________________________________ 3
1.4 Receipt __________________________________________________________________________ 3
2 General information__________________________________________________________ 4
2.1 Safety ___________________________________________________________________________ 4
2.2 Certification _______________________________________________________________________ 4
2.3 Operating environmental conditions ____________________________________________________ 4
3 Operation __________________________________________________________________ 5
3.1 The Interface______________________________________________________________________ 5
3.2 Start-up & Login ___________________________________________________________________ 7
3.3 System Configuration _______________________________________________________________ 8
3.4 Material curves ___________________________________________________________________ 12
3.4.1 Offline Material curve learn function________________________________________________________ 12
3.4.2 Selecting a learned material curve_________________________________________________________ 13
3.4.3 Save data function _____________________________________________________________________ 14
3.5 Recipe function ___________________________________________________________________ 15
3.5.1 Creating a new recipe __________________________________________________________________ 15
3.5.2 Load / edit a recipe_____________________________________________________________________ 16
3.5.3 Delete a recipe________________________________________________________________________ 16
3.6 USB menu_______________________________________________________________________ 17
3.6.1 Backup / Restore ______________________________________________________________________ 17
3.6.2 Remove USB stick _____________________________________________________________________ 17
3.7 Screenlock ______________________________________________________________________ 17
3.8 Consumption counters _____________________________________________________________ 18
3.8.1 Batch consumption counter ______________________________________________________________ 18
3.8.2 Total consumption counter_______________________________________________________________ 18
4 MCBalance Powder Operation ________________________________________________ 19
4.1 MCBalance Powder Component overview ______________________________________________ 19
4.1.1 MCBalance Powder motor _______________________________________________________________ 20
4.2 MCBalance Powder dosing system ___________________________________________________ 21
4.2.1 Emptying/cleaning/material change ________________________________________________________ 21
4.2.2 Reassembly of the MCBalance Powder dosing system_________________________________________ 22
4.2.3 Exchange of dosing spiral type____________________________________________________________ 22
4.2.4 Exchange of dosing tube ________________________________________________________________ 22
4.3 MCBalance Powder metering principle_________________________________________________ 23
4.3.1 MCBalance Powder dosing system / capacities_______________________________________________ 23
4.4 MCBalance Powder mechanical installation_____________________________________________ 24
4.4.1 MCBalance Powder electrical installation____________________________________________________ 24
4.4.2 MCBalance Powder loadcell calibration_____________________________________________________ 25
4.4.3 MCBalance Powder device configuration____________________________________________________ 26
4.4.4 MCBalance Powder production ___________________________________________________________ 28
5 Alarms____________________________________________________________________ 33
5.1 General _________________________________________________________________________ 33
5.2 Configuration_____________________________________________________________________ 33
5.3 History__________________________________________________________________________ 33
5.4 Warnings________________________________________________________________________ 34
5.5 Alarms__________________________________________________________________________ 34
6 System performance ________________________________________________________ 35
6.1 General _________________________________________________________________________ 35
6.2 Reset regulation __________________________________________________________________ 35
7 Outputs___________________________________________________________________ 36
8 Trouble shooting ___________________________________________________________ 37
APPENDIX A: MC-TC Wiring Diagram____________________________________________ 38
APPENDIX B: Mechanical dimensions ___________________________________________ 39
APPENDIX C: Exploded view___________________________________________________ 40
APPENDIX D: MC-TC Technical Specifications ____________________________________ 41
APPENDIX D: MC-TC. Declaration of Conformity _________________________________ 42

MC-TC manual
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1 Introduction
Thank you for purchasing a Movacolor metering device. This manual is addressed to operators
and qualified technicians taking care of the metering of dry additives to ensure correct use of the
Movacolor dosing unit.
IMPORTANT NOTE: THIS MANUAL MUST BE READ BEFORE INSTALLING THE DOSING
UNIT. KEEP THIS MANUAL IN A PLACE ACCESSIBLE FOR ALL OPERATORS.
1.1 Symbols
Important note
Attention; safety regulations for the operator
1.2 Terms
Operator: A person charged to operate, adjust, maintain and clean the machine.
Qualified Technician: A specialized, suitable trained person authorized to execute the
installation, non-routine maintenance, or repairs requiring special
knowledge of the machine and how it operates.
Multi component: Two ore more dosing systems on one machine.
1.3 Transport
To protect the Movacolor unit against damage during transport, the unit is packed in a cardboard
box filled with polyurethane foam. Delivery terms are Ex-Works Sneek, The Netherlands. Buyer is
responsible for the transport. Movacolor cannot be held liable for any damage during transport.
1.4 Receipt
Check the unit thoroughly upon receipt. Pass any remarks to the local agent or Movacolor within 8
days upon receipt of goods.

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2 General information
2.1 Safety
The equipment is only designed and may only be used for the dosing of dry additives.
Any use that is not in conformity with the instructions is considered improper and as such
frees the manufacturer from any liability regarding damage to things and/or persons.
Before switching on the unit for the first time, ensure that the mains power voltage
applied is between 95 and 250VAC.
Always switch off the Movacolor control cabinet and disconnect the mains power plug from
electrical power before performing maintenance.
Ensure that all parts are securely fixed to the extruder or injection molding machine.
Dangerous voltages are present inside the control cabinet for up to 2 minutes after it has
been switched off.
2.2 Certification
The Movacolor dosing unit is designed and produced in conformity with the following European
regulations:
standards for machinery (health, safety, environment)
EMC (electromagnetic compatibility)
VEM (safety electric material)
2006/42/EG
2.3 Operating environmental conditions
The unit must be protected against weather conditions
Operating temperature -20 to +70 degr. C.
Protection class: IP-50

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Load cell
External communication
/ Network
Start input cable
Motor
cable
Valve output
for hopper loader
Output for:
-Alarm
-Warning
-Running
Mains power switch: ON / OFF
Mains power cable
USB Host port
Mains power indicator: ON / OFF
CAN bus cable
Optional communications
3 Operation
3.1 The Interface
MC-TC Touchscreen
Alarm LED is lighted:
alarm / warning
Input LED is lighted:
input signal is ON
Start LED blinking:
motor is stand by / waiting for start signal
Start LED lighted:
motor is running

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MC-BC Blind controller
Load cell
Motor
cable
Mains power cable
Mains power switch: ON / OFF
Mains power indicator: ON / OFF
CAN bus
cable
Valve output
for hopper loader

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3.2 Start-up & Login
After switching on the mains power of the MC-TC, the screen will remain black for about 15
seconds, followed by various screens where the last is showing the software version.
After about 90 seconds the home screen appears.
Single component (example) Multi component (example)
The MC-TC controller has three user levels:
1. Operator 2. Tooling 3. Supervisor
The functions which are accessible per user level is shown in the table below.
The operator level is the standard level, only the important settings for production can be done.
The rest of the settings / menus are invisible or locked.
For changing to another user level, press on the menu icon (left bottom corner) and the user button
appears. When pressing the user button, the login menu is entered.
Press the LOGIN button and enter the password (4 numerals) and confirm. The passwords for the
Tooling and Supervisor user levels can be defined by the supervisor in the “System Configuration”
menu.
USER LEVEL
Can be changed in LOGIN menu.
Function
Description:
SUPERVISOR
Default code
2222
TOOLING
Default code
1111
OPERATOR
Default code
0000
[LOGIN]
To enter the different user levels.
YES
YES
YES
[CONFIGURATION]
To configure the dosing system.
YES
YES
NO
[PRODUCTION]
To do the production settings.
*In OPERATOR level jobs and materials are read only.
YES
YES
YES*
[HOPPER LOADER]
To do the hopper loader settings,
only visible when a hopper loader is selected.
YES
YES
NO
[LEARN]
To learn material properties, only visible when control
mode is set to GRAVI (Gravimetric).
YES
YES
NO
[LOAD CELL]
To calibrate the load cell.
YES
YES
NO
[WEIGHT CHECK]
To check the hopper or object weight.
YES
YES
NO
[ADVANCED
SETTINGS]
To configure the dosing system and change language,
number of components, etc.
YES
NO
NO
[ALARMS]
View of the alarm history
YES
NO
NO
Recommended to note the passwords!
Forgot your supervisor password, enter the overall supervisor password 1689.
When entering a wrong password the user level will be set automatically to operator level.

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3.3 System Configuration
For initial setup the MC-TC controller needs to be configured. The following settings are for the
entire system and there for needs te be altered once. It is not possible to change these settings for
each separate configured component. For component specific configuration (MCBalance, MCHigh
Output, MCWeight) see the device specific chapters.
The global settings can be changed in the “System Configuration”menu, to enter this menu:
Language : ENG / DE / FR / ……
Production mode : INJ / EXT
Input type : Timer / Relay / Tacho
Auto start : OFF / ON
Recipe function : OFF / ON
Start login : Operator / Tooling / Supervisor
Tooling passw. : xxxx 1111
Supervisor passw. : xxxx 2222
IP address : 0.0.0.0 (For example: 192.168.1.100)
Netmask :0.0.0.0 (For example: 255.255.255.0)
Gateway : 0.0.0.0 (For example: 192.168.1.1)
Date / Time : (dd / mm / yy) (hh / mm)
Device name : MCTC
Number of groups : 1-15
Number of components in group1: 1-15
Kg/h units : ON / OFF
Imperial units : OFF / ON
I/O module: : NONE / ANALOG / PRO.BUS / PRO.NET
Device address : 1-231
System Configuration: Language
Standard language is English. If your language is not listed you can put a request at your local
Movacolor representative for a translation.
System Configuration: Production mode
Selection of type of machine on which the Movacolor dosing system is placed.
(EXT) extruder or (INJ) injection molding
System Configuration: Input type
Type of input signal. Relay, Timer or Tacho
Timer mode is the standard setting for Injection molding.
In RPM prod. Mode. Timer is used automatically
For INJ in timer mode the start pulse should be min. 0,2 seconds.
For INJ in relay mode the start signal should be as long as the dosing time.
If INJ - Relay is selected the dosing machine will follow the machine relay time.
The controller will filter small changes out so that the regulation is not being influenced.
Big changes will be followed.
The production screen shows the real machine relay time.
Input (start) signal
EXT
INJ
timer
x
x
relay
x
x
x
tacho
x
x
GRAVI
RPM
GRAVI
RPM

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The MC-TC needs an input signal from the production machine in order to operate.
Three different input signals can be used to control the MC-TC.
1.) A potential free relay contact.
Use the white and brown wire for the potential free contact.
2.) A relay signal 24 Volt DC*.
In case of a powered relay signal connect the white wire to +24 VDC and the yellow wire to
the 0 VDC.
* Note potential contact
Guaranteed OFF: 0-8VDC
Guaranteed ON: 18-30VDC
3.) A tacho signal up to 30 Volt DC.
This is used when the dosing system needs to be connected to an extruder that has a tacho
generator that produces a voltage linear to the extruder speed. When using a tacho
generator signal, make a connection between the white and brown wire. It will function as a
start signal. Connect green to + VDC and yellow to the - side of the generator.
The maximum voltage that can be applied to the MC-TC is 30 VDC. The tacho voltage has to be
reduced to 30 VDC if the tacho generator has a higher voltage output than 30 VDC at the
maximum extruder output capacity. See the diagram below.
Rx (kilo-Ohm) = (2,684 x (Max. tacho output VDC –5)) –66
If the extruder stops when connected to the metering unit, an isolated signal converter is needed.
Contact your agent or Movacolor for more information.
Tacho function
The tacho function is only available in extrusion mode.
This function can be used with extrusion when it is necessary that the dosing rate is automatically
adjusted to the extruder speed. In tacho mode an input voltage is linked to a dosing speed setting.
If the extruder speed changes, the tacho input voltage and speed of the dosing unit will change
accordingly.
A linear correlation between extruder speed (tacho input signal) and the needed dosing speed is
assumed. See graph.
The tacho function can be set in the PRODUCTION screen.
Input
connection
Resistor (Rx)
kOhm
Green wire +
Tacho
generator
EXTRUDER
Yellow wire -
8
7
Tacho input voltage (VDC)
Speed (RPM)
Tacho graph
(Example)

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Tacho can be set manually or be synchonized:
Manual:
Fill in the voltage the tacho produced by the tacho generator at maximum extruder speed.
Synchronize:
Let the extruder run and select synchronize.
The tacho voltage P1 will be taken over automatically, enter the actual extruder capacity. This is
linked to the set motor speed P2 (in RPM mode) or calculated motor speed (in GRAVI mode)
During production, the motor speed P2 can be changed. The new speed is linked to the previous
stored voltage and the graph will change accordingly.
During production, the voltage P1 can be adjusted to the current tacho input voltage (manually or
automatically) as shown above. The new voltage is linked to the previous stored speed and the
graph will change accordingly.
-The maximum voltage that can be applied to the MC-TC tacho input is 30 VDC.
-The tacho signal must be a clear signal. Any failure in the voltage signal will be followed by
dosing variations.
System Configuration: Auto start
Enable / disable auto startup after Voltage dip or mains power has been switched OFF.
When enabled the unit will continue dosing automatically after a Voltage dip or mains power has
been switched OFF and ON again.
System Configuration: Recipe function
Enable / disable recipe functionality
System Configuration: Start login
User level to start up with, when switching on the controller’s mains power.
Operator, Tooling or Supervisor.
System Configuration: Tooling passw.
Password for Tooling user level, 4 numerals, default 1111
System Configuration: Supervisor passw.
Password for Supervisor user level, 4 numerals default 2222
System Configuration: IP address
IP-address for use in a network environment (TCP/IP protocol). (For example 192.168.1.100)
When the Movacolor dosing system is part of a network, the controller must have an IP-address
for identification.
This IP-address has to correspond with the IP-address of your computer. Ask your network administrator for a unique address.
System Configuration: Netmask
Netmask for use in a network environment (TCP/IP protocol). (For example 255.255.255.0)
When the Movacolor dosing system is part of a network, the controller must have a Netmask for
accessing the TCP/IP network.
System Configuration: Gateway
Gateway address for use in a network environment (TCP/IP protocol). (For example 192.168.1.1)
When the Movacolor dosing system is part of a network, the controller must have a Gateway for
accessing the TCP/IP network.
This Gateway-address has to correspond with the Gateway-address of your computer. Ask your network administrator for the
correct gateway setting.

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System Configuration: Date / Time
Actual date (dd / mm / yy), Actual time (hh / mm)
Date and Time will be stored for minimal 1500 hrs. with controller switched OFF.
System Configuration: Device name
Controller name, shows up in MCLAN 2 and displayed in login screen (max 27 characters)
System Configuration: Number of groups
Select the number of groups units (1..15) for co-injection moulding or co-extrusion the system can
be divided in groups with separate input signals/production settings.
System Configuration: Number of components in group 1..15
Displays the configured number of dosing/measuring components per group. Opens the group
configuration menu.
System Configuration: kg/h units
Kilogram per hour units, enable / disable. Setpoints and actuals displayed in kg/h or g/s (gram per
second)
System Configuration: Imperial units
Imperial units, enable / disable. Setpoints and actuals displayed in lb/h or kg/h
System Configuration: I/O module
Enable external communication, None, analogue, profibus, profinet (requires a special hardware
extension board)
Modbus TCP/IP is enabled by default
System Configuration: Device address
If the controller is used in a Modbus or Profibus network, the unique identity can be filled in here
(1-231)
Group Configuration: Group nr: 1 (1..15)
Displays the current group to be configured.
Group Configuration: Name
Group name, for example “EXTR A” (max 7 characters)
Group Configuration: Nr of components
Set the number of measuring/dosing devices within the current group. A maximum of 15
components can be configured in total.
Group Configuration: Configuration
Opens the group component configuration menu. Within this menu the type of dosing/measuring
device is selected. Click the component icon to select the type of dosing equipment to be
configured.
MCBalance/
MCBalance
Powder
MCBalance
Regrind
MCHighOutput
MCHighOutput
Regrind
MCWeight
MCLiquid

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3.4 Material curves
3.4.1 Offline Material curve learn function
Each material has its own flowing characteristic. This results in a material curve which is used for
accurate volumetric dosing. During system start, when there is not enough measurement info
available, the dosing system uses this curve. The speed of the dosing tool is then adjusted
according to the learned curve. Using a pre-calibration results in a faster system start, the system
will operate faster within the set specification.
The material curve learn function can be performed offline, to avoid waste of material. To do so,
slide the unit backwards and use a cup to gather the dosed powder.
1) Unit with option slide frame:
Slide the frame with unit backwards till the “click”
Before starting the material curve learn function, be sure that:
during calibration the dosing unit is horizontally fixed and also vibration free.
the correct dosing tool is mounted.
the hopper is filled with sufficient material.
the loadcell cable is connected to the controller.
the loadcell is calibrated.
The following parameters will be stored with a Material calibration, depending on the configuration:
CONFIGURATION parameters: Cylinder type : type of dosing cylinder or feed screw
Material Type : Normal or micro-granules
PRODUCTION parameters: Shotwth. : Shot weight
color% : Color amount (%)
dos.time : Dosing time (sec)
Ext. cap. : Extruder capacity (kg/h)
CALIBRATION parameters: Material name: Name of calibrated material
How to start the material curve learn function:
1. Press
In multicomponent setups it can be necessary to use the button to select the unit to be used.
2. Press the material “name” button and enter a material description.
3. Enter the production settings, recommended is to use the same settings as will be used in
the final production.
For injection molding:
the shotweight
the dosing time
dosing percentage

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For extrusion:
extruder capacity (production rate)
dosing percentage
The ideal situation is to choose the same settings as used during actual production, however when the output is to high and learn
function cannot be completed within one hopper fillen, choose a lower capacity.
4. Press the start button
5. A question will appear that you need to check if the motor is connected, the hopper is filled
and if you want to prime the dosing tool, confirm the question.
6. The learning will take minimal about 3 minutes but can take more time depending on the
used material and production parameters.
It is possible to stop during the learning (for example to refill the hopper). When
“Stop&Save” is selected the learning will pause. There are 3 options:
= Stop learning and save the collected data.
= Stop learning without saving.
= Continue with learning.
7. The unit will execute the calibration procedure, the procedure will stop when the dosing is
within the calibration deviation range (default 5%), the material curve will be stored. This
material is now automatically selected for the current unit.
During the calibration the unit is regulating to his Setpoint. When this point is reached the
calibration will be saved automatically. On the basis of this point a complete curve is made on
bases of default pre-programmed curves.
Material Calibration
3.4.2 Selecting a learned material curve
When more material curve calibrations have been made, a curve can be loaded to the device. To
do this:
1. In a multi component setup, select from the home screen the unit to load the material
2. Press the material selection button
1 MCBalance material selection button
Single point calibration on basis of pre-
programmed MOVA-curve
1

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3. Select with the up and down buttons the required material name and confirm, you will be
prompted when the wrong dosing tool is configured.
When the list of materials is big, it can be time consuming to find the material. It is
possible to search in the list of materials using the search button. You can enter part of
the material name you need to search for.
Example, you need to load the material named “pp-color-145”, when you enter “pp”in the search
field, al material names containing “pp” will be displayed in the list.
Deleting materials/curves can be done by selecting it from the material list followed by
the delete selected button.
Renaming materials can be done by selecting it from the material list followed by the
rename selected button.
To go back to the production menu without selecting a material from the list press the
cancel button.
The standard Mova curve can be selected by pressing the “default material” button located below
the material list.
3.4.3 Save data function
This function allows to store the actual data during production. A material description needs to be
entered to save this data. A full material curve on basis of the stored point will be saved in the
memory of the controller under the entered name.
Starting a new production run with a previous stored material calibration/speed is now possible,
Press on the curve description (1) when the unit is activated. The “SAVE MATERIAL” screen
appears.
Enter a material description (max.10 positions) and press to store the material curve.
1

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3.5 Recipe function
With the MC-TC it is possible to store the current production settings into a recipe. All production
settings of all units will be stored within this recipe. An easy recall of this production settings is
possible by loading the previous stored recipe.
The Recipe function must be enabled in the System Configuration screen.
3.5.1 Creating a new recipe
From the home screen, press the recipe button.
The Recipe screen will appear, select the “New Recipe” button:
The following screen will appear:
1. Recipe name: Enter desired recipe name.
2. Injectionmolding: Shot weight
Extrusion: Extruder throughput kg/h
3. Injectionmolding (Timer only): Shot time
4. Component name
5. Prelearned material curve: Select the pre-learned material curve per component
In case of no prelearned materials it is recommended to select the movacolor default curve
6. Dosing percentage: Enter dosing percentage per component
7. Select button: Loads the current recipe as active production setting
8. Save recipe: Saves current recipe settings
9. Cancel: leave this screen
1
2
3
4
5
6
8
9
7

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3.5.2 Load / edit a recipe
From the HOME screen, press the recipe button:
Select the desired recipe by using the up and down buttons:
When the list of recipes is big, it can be time consuming to find the recipe. It is possible
to search in the list of recipes using the search button. You can enter part of the recipe
name you need to search for.
Example, you need to load the recipe named “Recipe RED 1”, when you enter “RED” in the search
field, all recipes names containing “RED” will be displayed in the list.
Confirm the selection with the accept button:
The next screen will show the settings of the selected recipe. Here you can check the settings of
the recipe.
By pressing the accept button the recipe will be loaded.
-OR-
Edit the production parameters within the recipe to your needs and save the recipe.
To save the recipe, just press the save recipe button , you will be prompted to overwrite
the recipe:
: Overwrite current selected recipe (changes in the recipe will be saved)
: Do not overwrite, you will be prompted to enter a new recipe name (create a copy/new
recipe)
The new recipe is not immediately selected, go back to the main recipe screen to select the new recipe
A recipe can also be edited from the HOME screen. When a recipe is loaded and a production
setting is changed, the recipe button icon will change:
By pressing this button, you will be prompted to overwrite the recipe, or to store the current settings
under a new recipe name.
3.5.3 Delete a recipe
From the HOME screen, press the recipe button:
Select the desired recipe by using the up and down buttons:
To delete the selected recipe.
To delete all recipes in the list at once.

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3.6 USB menu
The MC-TC is equipped with a USB host port. This port can be used for production and
configuration settings backup/restore and MC-TC software updates.
For software updates, contact your local Movacolor representative.
Your USB memory stick should be formatted FAT32.
3.6.1 Backup / Restore
Insert your USB memory device into the USB host port ( See chapter 3.1 )
Press:
The USB menu will be shown, containing 3 options
1.
Copy files from USB to Controller
Restore files from USB stick to Controller
2.
Copy files from Controller to USB
Backup files from Controller to USB stick
3.
Remove USB stick
Safely remove USB stick
When choosing option 1(restore) or option 2(backup), a new screen will be shown with the next
options:
1.
Materials and Recipes
Transfer of material, recipe and configuration files
2.
Configuration and Settings
Transfer of production log, event log and configuration files
3.
All
Transfer of all files (materials, recipes, configuration, log)
After copy of the files to the USB stick, you can store the backup files to a network drive or backup
folder. The USB stick contains a folder named MC_TC, this folder contains the backed up files.
The restore function can also be used to copy configuration, system and recipes to other MC-TC
devices with the same hardware configuration, it is not recommended to copy material files
between MC-TC controllers.
3.6.2 Remove USB stick
When you are ready with the required USB operations, it is mandatory to press the Remove USB
stick button prior to unplugging the USB memory stick. You will be prompted when the
synchronisation is finished and it is safe to remove the USB memory stick. This synchronizes the
files of your USB stick for safe removal.
Risk of damaging your USB stick when not safely removed.
3.7 Screenlock
To avoid any unwanted modification in the production settings by an unauthorized person, the
touchscreen can be locked. With this function enabled, you are still able to see actual production
data, but you cannot change production settings. To enable and disable the lock function, you
need to be logged on with at least TOOLING level.
To unlock, follow the same sequence.

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3.8 Consumption counters
The MCTC is equipped consumption counters, counting the consumed material of each unit. To
reset the consumption counters you need at least TOOLING level login.
In multicomponent setups it can be necessary to use the button to select the unit to be shown.
The consumption counters can have an error due to inaccurate measurement during hopper filling
3.8.1 Batch consumption counter
This counter can be used for batch counting of material consumption. It counts the amount of
consumed material for the selected unit. The batch counter can be reset separately for each
configured unit. To reset the counter, just press the RESET button next to the counter.
The batch consumption counter can be used for example:
Order consumption registration.
Daily consumption registration.
Week consumption registration.
3.8.2 Total consumption counter
This second counter can be used for total material consumption. It counts the amount of consumed
material for the selected unit. By resetting the Total consumption counter, the batch counter is also
reset. To reset the Total counter, just press the RESET button next to the counter.
The Total consumption counter can be used for example:
Daily consumption counter, when the batch counter is used for shifts/batches.
Week consumption counter.
Total counter, counting all consumed material by the unit .
For MCWeight + MCBalance(s), the consumption counters display only the material fed through the MCWeight, not the complete
total consumed by the extruder. For a grand total you need to summarize the totals of all units.

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1
.
2
.
3
.
4
.
5
.
6
.
7
8
7
9
7
10
4 MCBalance Powder Operation
4.1 MCBalance Powder Component overview
1
Stepper motor with gearbox
2
Dosing twin spiral with seal
3
Agitator
4
Dosing tube with detachable thorn
5
Neckpiece
6
MC-Balance Load frame
7
Slide frame
8
Slide locking bolt
(locking the slide-out position)
9
Open insert
10
Safety grid

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Weighing frame
The black part is the weighing frame.
Do not touch this weighing frame (and dosing unit) while dosing.
It will have influence on the dosing.
Do not touch the safety bolts under the weighing platform. These are for overload protection.
There must be some space between de safety bolts and the frame.
4.1.1 MCBalance Powder motor
The MCBalance Powder dosing unit is standard equipped with the
stepper motor 4A (HT)
During configuration of the software, do not select the LT motor. This will cause influence the
accuracy or the dosing or motor blocking.
Stepper motor 4,5A (HT)
with gearbox
Safety bolts (total of 5)
Balance frame
Weighing frame
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2
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