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  9. MTD Series 200 User manual

MTD Series 200 User manual

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Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty
OPER roR's UAL
World Rear Wheel Tiller mSeries 200
MTD LLC, P.O. BOX 361131 CLEVELAND, OHiO 44136-0019
PrintedInUSA FormNo.769-07753
(December13,2011)
ToTheOwner 1
ThankYou
Thank you for purchasing an MTD Garden Tiller. It was carefully
engineered to provide excellent performance when properly
operated and maintained.
Please read this entire manual prior to operating the equipment.
It instructs you how to safely and easily set up, operate and
maintain your machine. Please be sure that you, and any other
persons who will operate the machine, carefully follow the
recommended safety practices at all times. Failure to do so could
result in personal injury or property damage.
All information in this manual is relative to the most recent
product information available at the time of printing. Review
this manual frequently to familiarize yourself with the machine,
its features and operation. Please be aware that this Operator's
Manual may cover a range of product specifications for various
models. Characteristics and features discussed and/or illustrated
in this manual may not be applicable to all models. MTD LLC
reserves the right to change product specifications, designs and
equipment without notice and without incurring obligation.
If applicable, the power testing information used to establish
the power rating of the engine equipped on this machine can be
found at www.opei.org or the engine manufacturer's web site.
If you have any problems or questions concerning the machine,
phone your local authorized MTD service dealer or contact us
directly. MTD's Customer Support telephone numbers, website
address and mailing address can be found on this page. We want
to ensure your complete satisfaction at all times.
Throughout this manual, all references to right and left side of the
machine are observed from the operating position
The engine manufacturer is responsible for all engine-related
issues with regards to performance, power-rating, specifications,
warranty and service. Please refer to the engine manufacturer's
Owner's/Operator's Manual, packed separately with your
machine, for more information.
1"able of Contents
Safe Operation Practices ........................................ 3
Assembly &Set-Up .................................................. 7
Controls .................................................................... 9
Operation ................................................................ 10
Maintenance & Adjustment ................................. 12
Service ..................................................................... 13
Troubleshooting ..................................................... 14
Replacement Parts ................................................. 13
Eecord Product information
Before setting up and operating your new equipment, please
locate the model plate on the equipment and record the
information in the provided area to the right. You can locate
the model plate by standing at the operator's position and
looking down at the rear of the tine shield near the handle. This
information will be necessary, should you seek technical support
via our web site, Customer Support Department, or with a local
authorized service dealer.
MODEL NUMBER
DFI[3F=I[3FI[3FI[3F1D
SERIALNUMBER
D[31313131313131313D
CustomerSupport
Please do NOT return the machine to the retailer or dealer without first contacting the Customer Support Department.
If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of
this machine, you can seek help from the experts. Choose from the options below:
0 Visit us on the web at www.mtdproducts..com
See How-to Maintenance and Parts Installation Videos at www.mtdparts.com/KnowledgeCenter
0 Call a Customer Support Representative at (800) 800-7310 or (330) 220-4683
0 Write to MTD LLC • RO. Box 361131 • Cleveland, OH • 44136-0019
ImportantSafeOperationPractices 2
WARNING! This symbol points out important safety instructions which, if not followed,
could endanger the personal safety and/or property of yourself and others. Read and follow
all instructions in this manual before attempting to operate this machine. Failure to comply
with these instructions may result in personal injury.
When you see this symbol. HEED ITS WARNING!
CALIFORNIA PROPOSITION 65
_1 ARNING! Engine Exhaust, some of its constituents, and certain vehicle components
contain or emit chemicals known to State of California to cause cancer and birth defects
or other reproductive harm.
_ARNINGI Battery posts, terminals, and related accessories contain lead and lead
compounds, chemicals known to the State of California to cause cancer and reproductive
harm. Wash hands after handling
DANGER! This machine was built to be operated according to the safe operation practices in
this manual. As with any type of power equipment, carelessness or error on the part of the
operator can result in serious injury. This machine is capable of amputating fingers, hands,
toes and feet. Failure to observe the following safety instructions could result in serious
injury or death.
Training 2.
1. Read, understand, and follow all instructions on the
machine and in the manual(s) before attempting to
assemble and operate. Keep this manual in a safe place for
future and regular reference and for ordering replacement
parts.
2. Be familiar with all controls and their proper operation.
Know how to stop the machine and disengage them
quickly.
3. Never allow children under 14 years of age to operate this
machine. Children 14 and over should read and understand
the instructions and safe operation practices in this manual
and on the machine and be trained and supervised by an
adult.
4.
5.
Never allow adults to operate this machine without proper
instruction.
Keep the area of operation clear of all persons, particularly
small children and pets. Stop machine if anyone enters the
atea.
Preparation
1. Thoroughly inspect the area where the equipment is to
be used. Remove all stones, sticks, wire, and other foreign
objects which could be tripped over and cause personal
injury.
Wear sturdy, rough-soled work shoes and close fitting
slacks and shirt. Loose fitting clothes or jewelry can be
caught in moving parts. Never operate this machine in bare
feet or sandals.
3. Disengage clutch levers and shift (if provided) into neutral
("N") before starting the engine.
4. Never leave this machine unattended with the engine
running.
5. Never attempt to make any adjustments while engine is
running, except where specifically recommended in the
operator's manual.
SafeHandling 0f Gas01ine:
To avoid personal injury or property damage use extreme care
in handling gasoline. Gasoline isextremely flammable and the
vapors are explosive. Serious personal injury can occur when
gasoline isspilled on yourself or your clothes which can ignite.
Wash your skin and change clothes immediately.
a. Use only an approved gasoline container.
b. Never fill containers inside a vehicle or on a truck
or trailer bed with a plastic liner. Always place
containers on the ground away from your vehicle
before filling.
d_
e_
f.
g.
When practical, remove gas-powered equipment
from the truck or trailer and refuel it on the ground.
If this is not possible, then refuel such equipment on
a trailer with a portable container, rather than from a
gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times until fueling is
complete. Do not use a nozzle lock-open device.
Extinguish all cigarettes, cigars, pipes and other
sources of ignition.
Never fuel machine indoors.
Never remove gas cap or add fuel while the engine
is hot or running. Allow engine to cool at least two
minutes before refueling.
h. Never over fill fuel tank. Fill tank to no more than 1/2
inch below bottom of filler neck to allow space for
fuel expansion.
i. Replace gasoline cap and tighten securely.
j. If gasoline is spilled, wipe it off the engine and
equipment. Move unit to another area. Wait 5
minutes before starting the engine.
k. To reduce fire hazards, keep machine free of grass,
leaves, or other debris build-up. Clean up oil or fuel
spillage and remove any fuel soaked debris.
I. Never store the machine or fuel container inside
where there is an open flame, spark or pilot light
as on a water heater, space heater, furnace, clothes
dryer or other gas appliances.
Operation
1. Do not put hands or feet near rotating parts. Contact with
the rotating parts can amputate hands and feet.
2. Do not operate machine while under the influence of
alcohol or drugs.
3. Never operate this machine without good visibility or light.
Always be sure of your footing and keep a firm hold on the
handles.
4. Keep bystanders away from the machine while it is in
operation. Stop the machine if anyone enters the area.
5. Be careful when tilling in hard ground. The tines may catch
in the ground and propel the tiller forward. If this occurs,
letgo of the handle bars and do not restrain the machine.
6. Exercise extreme caution when operating on or crossing
gravel surfaces. Stay alert for hidden hazards or traffic. Do
not carry passengers.
7. Never operate the machine at high transport speeds on
hard or slippery surfaces.
8. Exercise caution to avoid slipping or falling.
9. Look down and behind and use care when in reverse or
pulling machine towards you.
10. Start the engine according to the instructions found in this
manual and keep feet well away from the tines at all times.
14.
15.
11. After striking a foreign object, stop the engine, disconnect
the spark plug wire and ground against the engine.
Thoroughly inspect the machine for any damage. Repair
the damage before starting and operating.
12. Disengage all clutch levers (if fitted) and stop engine
before you leave the operating position (behind the
handles). Wait until the tines come to a complete stop
before unclogging the tines, making any adjustments, or
inspections.
13. Never run an engine indoors or in a poorly ventilated area.
Engine exhaust contains carbon monoxide, an odorless
and deadly gas.
Muffler and engine become hot and can cause a burn. Do
not touch.
Use caution when tilling near fences, buildings and
underground utilities. Rotating tines can cause property
damage or personal injury.
16. Do not overload machine capacity by attempting to till soil
too deep at too fast of a rate.
17. If the machine should start making an unusual noise or
vibration, stop the engine, disconnect the spark plug wire
and ground it against the engine. Inspect thoroughly for
damage. Repair any damage before starting and operating.
18. Keep all shields, guards, and safety devices in place and
operating properly.
19. Never pick up or carry machine while the engine is running.
20. Use only attachments and accessories approved by the
manufacturer. Failure to do so can result in personal injury.
21. If situations occur which are not covered in this manual, use
care and good judgement. Contact Customer Support for
assistance and the name of you nearest servicing dealer..
Maintenance & Storage
1. Keep machine, attachments and accessories in safe
working order.
2. Allow a machine to cool at least five minutes before
storing. Never tamper with safety devices. Check their
proper operation regularly.
3. Check bolts and screws for proper tightness at frequent
intervals to keep the machine in safe working condition.
Also, visually inspect machine for any damage.
4. Before cleaning, repairing, or inspecting, stop the engine
and make certain the tines and all moving parts have
stopped. Disconnect the spark plug wire and ground it
against the engine to prevent unintended starting.
5. Do not change the engine governor settings or over-speed
the engine. The governor controls the maximum safe
operating speed of engine.
6. Maintain or replace safety and instruction labels, as
necessary.
7. Follow this manual for safe loading, unloading,
transporting, and storage of this machine.
8. Always refer to the operator's manual for important details
if the machine is to be stored for an extended period.
4J SECTION 2 -- IMPORTANT SAFE OPERATION PRACTICES
9_
10.
11.
If the fuel tank has to be drained, do this outdoors.
Observe proper disposal laws and regulations for gas, oil,
etc. to protect the environment.
According to the Consumer Products Safety Commission
(CPSC) and the U.S. Environmental Protection Agency (EPA),
this product has an Average Useful Life of seven (7) years,
or 130 hours of operation. At the end of the Average Useful
Life have the machine inspected annually by an authorized
service dealer to ensure that all mechanical and safety
systems are working properly and not worn excessively.
Failure to do so can result in accidents, injuries or death.
Notice Regarding Emissions
Engines which are certified to comply with California and federal
EPA emission regulations for SORE (Small Off Road Equipment)
are certified to operate on regular unleaded gasoline, and
may include the following emission control systems: Engine
Modification (EM), Oxidizing Catalyst (OC), Secondary Air
Injection (SAI) and Three Way Catalyst (TWC) if so equipped.
SparkArrestor
WARNING! This machine is equipped with an
internal combustion engine and should not be used
on or near any unimproved forest-covered,
brushcovered or grass-covered land unless the
engine's exhaust system is equipped with a spark
arrestor meeting applicable local or state laws (if
any).
Ira spark arrestor is used, it should be maintained in effective
working order by the operator. In the State of California the
above is required by law (Section 4442 of the California Public
Resources Code). Other states may have similar laws. Federal laws
apply on federal lands.
A spark arrestor for the muffler is available through your
nearest engine authorized service dealer or contact the service
department, P.O.Box 361131 Cleveland, Ohio 44136-0019.
SECTION 2 -- IMPORTANT SAFE OPERATION PRACTICES S
SafetySymbols
This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the
machine before attempting to assemble and operate.
A
READ THE OPERATOR'S MANUAL(S)
Read, understand, and follow all instructions in the manual(s) before attempting to
assemble and operate
WARNING-- ROTATING TINES
Do not put hands or feet near rotating parts. Contact with the rotating parts can amputate
hands and feet.
WARNING-- ROTATING TINES
Do not put hands or feet near rotating parts. Contact with the rotating parts can amputate
hands and feet.
WARNING--GASOLINE ISFLAMMABLE
Allow the engine to cool at least two minutes before refueling.
WARNING-- CARBON MONOXIDE
Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon
monoxide, an odorless and deadly gas.
WARNING-- HOT SURFACE
Engine parts, especially the muffler, become extremely hot during operation. Allow engine
and muffler to cool before touching.
WARNING! Your Responsibility--Restrict the use of this power machine to persons who read, understand and
follow the warnings and instructions in this manual and on the machine.
SAVETHESEINSTRUCTIONS!
6ISECTION 2 -- IMPORTANT SAFE OPERATION PRACTICES
Assembly& Set-Up 3
Contents of Carton
OneTiller
One Engine Operator's Manual
One 20 oz. bottle of oil One Tiller Operator's Manual
NOTE:Stand behind the tiller as if you were going to operate it.
Your right hand corresponds to the right side of the tiller and your
left hand corresponds to the left side of the tiller.
NOTE:This operator's manual may cover various models of tillers.
The machines illustrated may vary slightly from your tiller.
NOTE: The tiller is shipped without gasoline or oil in the engine.
Fill up gasoline and oil as instructed in the accompanying engine
manual before operating your machine.
Assembly
Handle
1. Remove the star handle knobs and the carriage bolts from
the lower handle. See Fig. 3-1.
Handle Knobs
Bolts
\
2. Position the upper handle onto the lower handle, Step A in
Fig. 3-2. Align the holes on the lower handle with the holes
on the upper handle. Choose the upper or lower holes
depending on the desired handle height.
Figure 3=2
3. Insert carriage bolts through the holes and secure with the
star knobs, Step B in Fig.3-2. Make certain the carriage bolts
are seated securely into one of the two positions provided.
4. Insert the left end of the tine clutch control into the hole on
the left side of the upper handle. See Fig. 3-3.
Figure 3=1
Figure 3=3 7
5. Adjustments
6_
Insert the Z-fitting on the clutch cable into the hole on the
tine clutch control. Hook the "Z" end into the opening from
the inside to the outside as shown in Fig. 3-4.
Figure 3-4
Squeeze the tine clutch control inward. Insert the right end into
the hole on the right side of the upper handle. See Fig. 3-5.
Wheels
The tiller is shipped with the wheel adjusted such that the
unit sits level. Before tilling, the wheel must be raised. To do
this, remove the clevis and cotter pins, raise the wheel to the
desired position, then reattach pins to secure, Figure 3-6. For
transporting the tiller, reverse the steps to lower the wheel.
Cotter Pin_
Figure 3-6
Set-Up
(;as& OilFill-Up
Service the engine with gasoline and oil as instructed in the
separate engine manual packed with your tiller. Read the
instructions carefully.
WARNING! Use extreme care when handling
gasoline. Gasoline is extremely flammable and the
vapors are explosive. Never fuel machine indoors or
while the engine is hot or running.
Figure 3-5
8ISECTION3-- ASSEMBLY&SET-UP
Controls&Features 4
Tine Clutch
Control
Handle Knobs
)ept h__
Stake
Depth
NOTE:This Operator's Manual covers several garden tiller
models. The tiller depicted may differ from yours.
WARNING! Before operating your machine, carefully
read and understand all safety, controlsand
operating instructions in this manual and on the
-- decals on the machine. Failure to follow these
instructions can result in serious personal injury.
EngineControls
For detailed information on all engine controlsrefer to the
separate Engine Operator's Manual.
Figure 44
HandleKnobs
The handle height may be adjusted. Loosen the knobs and
remove the carriage bolts to change the position. Reinstall and
tighten the hardware when complete.
RearWheelwith DepthStake
The rear wheel can be raised and lowered for transport and
storage. Referto the Maintenance &Adjustments Section for
instructions on depth stake adjustment and the Assembly & Set-
Up Section for instructions on wheel adjustment.
TineClutchControl
The clutch control lever is located on the upper handle.
Squeezing the lever against the handle engages the tine drive.
Release the lever to stop the tines from turning.
Operation
WARNING! Read,understand, and follow all
instructions and warnings posted on the machine, in
this manual and in the separate engine manual
before operating.
WARNING! Besure no one other than the operator
isstanding near the tiller while starting the engine
or operating the unit. Never run the engine indoors
or in enclosed, poorly ventilated areas. Engine
exhaust contains carbon monoxide, an odorless and
deadly gas. Keep hands, feet, hair and loose clothing
away from any moving parts on the engine and the
tiller.
Starting&Stoppingthe Engine
With the spark plug wire disconnected from the spark plug,
perform the following checks and services before each use:
1. Check unit for loose or missing hardware. Service as
required.
2. Check engine oil level. Seethe Engine Operator's Manual.
3. Check that all safety guards and covers are in place.
4. Check air cleaner and engine cooling system. See the
Engine Operator's Manual.
5_
WARNING! GASOLINEISHIGHLYFLAMMABLEAND
ITSVAPORSAREEXPLOSIVE.Follow the gasoline
safety rules in the Important Safe Operations
Practices section of this manual. Failure to follow
gasoline safety instructions can result in serious
personal injury and property damage.
Fill the fuel tank with gasoline according to the directions
in the Engine Operator's Manual. Follow all instructions and
safety rules carefully.
7_
8.
Attach the spark plug wire to the spark plug.
WARNING! Never run the engine indoors or in an
enclosed, poorly ventilated area. Engine exhaust
contains carbon monoxide, an odorless and deadly
gas. Avoid the engine muffler and nearby areas.
Temperatures in these areas may exceed 150° F.
Release all of the controls on the tiller.
Start the engine as instructed in the Engine Operator's
Manual
UsingYourTiller
Your tiller is designed for seed bed preparation, cultivating,
furrowing, and mulching.
Controlling Tilling and DepthSpeed
By increasing the depth of the depth stake, the forward speed
of the machine is reduced and the working depth is increased.
When the depth stake is raised, the working depth of the
machine is reduced and the forward speed is increased.
The working depth of the machine may be predetermined by
setting the depth stake so that the wheels are about four inches
from the ground when the tines and depth stake are resting on
the ground. This setting will permit a working depth of about
four inches. When presetting the working depth, the handles
should be adjusted so the hand grips are a little above the waist.
The tiller will be lower when the tines and depth stake penetrate
the ground.
For tilling, the depth stake must be lowered and the wheel must
be raised. See Fig. 5-1.
f
Figure S=I
When tilling, leave approximately eight inches of untilled soil
between the first and second tilling paths, then make the third
path between the first and second. See Fig. 5-2.
f
5 3