MTP 1750 Series User manual

SERIES 1750
AUTOMATIC TYPE
TUNNEL BEDDING
DISPENSERS
USER MANUAL
61301604063 Rev. A

SERIES 1750
AUTOMATIC TYPE
TUNNEL BEDDING
DISPENSERS
USER MANUAL
Getinge/Castle, Inc.
1777 East Henrietta Road
Rochester, New York 14623-3133
Phone: [phone] USA
Facsimile: [phone]

USER MANUAL 61301604063
Rev. A (09/25/2000)—First release
Related Publications:
Customer Manual—keyed to the customer’s specific serial number
DESCRIPTION OF SYMBOLS & NOTES IN MANUAL
The following symbols with related notes appear in this manual.
“Warning” notes alert the user to the possibility of personal injury.
“Caution” notes alert the user to the possibility of damage to the equipment.
“Notes” alert the user to pertinent facts and conditions.
This manual contains proprietary information of Getinge/Castle, Inc. It shall
not be reproduced in whole or in part without the written permission of Get-
inge/Castle, Inc.
and are registered trademarks of Getinge/Castle, Inc.
Copyright ©2000 by Getinge/Castle, Inc.
WARNING
CAUTION
Castle
®

61301604063 iii
Table of Contents
Safety Features
WARNINGS SUMMARY . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
PERSONNEL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Load Conveyor Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Load Hopper Safety Shut-off . . . . . . . . . . . . . . . . . . . . . vii
Top Access Panel Safety Shut-off . . . . . . . . . . . . . . . . . vii
LABELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii
Section 1 General Description
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
EXTERIOR COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . 1–2
Access Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3
Automatic Conveyor Stop (option) . . . . . . . . . . . . . . . . 1–3
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3
Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3
Conveyor Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . 1–3
Dispenser Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . 1–3
Exhaust Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3
Hopper Lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3
Mains Disconnect. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3
Storage Hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3
Top Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3
Water Collection Area . . . . . . . . . . . . . . . . . . . . . . . . . 1–3
INTERIOR COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . 1–4
Dispenser Drive (not shown) . . . . . . . . . . . . . . . . . . . . 1–4
Hopper Safety Gate . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4
PROCESSING DESCRIPTION . . . . . . . . . . . . . . . . . . . . . 1–5
STANDARD FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . 1–6
All Stainless Steel Construction. . . . . . . . . . . . . . . . . . 1–6
Hopper Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–6
Easy Hopper Loading . . . . . . . . . . . . . . . . . . . . . . . . . 1–6
Automatic Dispensing . . . . . . . . . . . . . . . . . . . . . . . . . 1–6
Operator Control Panel . . . . . . . . . . . . . . . . . . . . . . . . 1–6
Powered Roller Conveyor System . . . . . . . . . . . . . . . . 1–6
Water Collection Area With Debris Screen . . . . . . . . . 1–6
Cleanout Access Ports. . . . . . . . . . . . . . . . . . . . . . . . . 1–6
Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–6

iv
OPTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–7
Automatic Conveyor Stop . . . . . . . . . . . . . . . . . . . . . . 1–7
Dust Collection System . . . . . . . . . . . . . . . . . . . . . . . . 1–7
Right Service Side Installation. . . . . . . . . . . . . . . . . . . 1–7
Standards And Codes . . . . . . . . . . . . . . . . . . . . . . . . . 1–7
Section 2 The Control Panel
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
CONTROL PANEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–2
Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–2
POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–2
START . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–2
EMERGENCY STOP . . . . . . . . . . . . . . . . . . . . . . 2–2
ADJUSTABLE SPEED—DISPENSER DRIVE . . . 2–3
DISPENSER DRIVE ON/OFF. . . . . . . . . . . . . . . . 2–3
CONVEYOR DRIVE ON/OFF. . . . . . . . . . . . . . . . 2–3
DISPENSER DRIVE REVERSE/FORWARD . . . . 2–3
DUST COLLECTOR (option) . . . . . . . . . . . . . . . . 2–3
Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–3
POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–3
CONVEYOR FULL . . . . . . . . . . . . . . . . . . . . . . . . 2–3
DISPENSER DRIVE ON. . . . . . . . . . . . . . . . . . . . 2–3
CONVEYOR DRIVE ON. . . . . . . . . . . . . . . . . . . . 2–3
DUST COLLECTOR ON (option) . . . . . . . . . . . . . 2–4
EMERGENCY STOP . . . . . . . . . . . . . . . . . . . . . . 2–4
Section 3 Operating Instructions
PREPARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1
Daily Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1
Compatible Bedding Types* . . . . . . . . . . . . . . . . . . . . 3–1
Refilling The Hopper . . . . . . . . . . . . . . . . . . . . . . . . . . 3–2
SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–3
Cages For Use Today . . . . . . . . . . . . . . . . . . . . . . . . . 3–3
Cages For Use Later . . . . . . . . . . . . . . . . . . . . . . . . . . 3–3
OPERATING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–4
Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–4
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–4
CONVEYOR FULL . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–4
End Of Daily Operation . . . . . . . . . . . . . . . . . . . . . . . . 3–4
EMERGENCIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–5
Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–5
EMERGENCY STOP . . . . . . . . . . . . . . . . . . . . . . 3–5
POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–5

61301604063 v
Emergency Power Shutoff . . . . . . . . . . . . . . . . . . . . . . 3–5
TURNING OFF ELECTRICAL POWER . . . . . . . . 3–5
Section 4 Maintenance
GENERAL MAINTENANCE SCHEDULE. . . . . . . . . . . . . . 4–1
RECOMMENDED SPARE PARTS LIST . . . . . . . . . . . . . . 4–3
Consumable Stock. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–3
Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–3
Section 5 Troubleshooting
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
TO CLEAR THE DISPENSER DRIVE . . . . . . . . . . . . . . . . 5–2
Section 6 Installation Instructions
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1
INSTALLATION OPTIONS. . . . . . . . . . . . . . . . . . . . . . . . . 6–1
FACILITY REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . 6–1
TECHNICAL DATA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–2
Service Requirements . . . . . . . . . . . . . . . . . . . . . . . . . 6–2
General Notes On Utilities . . . . . . . . . . . . . . . . . . . . . . 6–2
NOTE 1—ELECTRICAL CONNECTION . . . . . . . 6–2
NOTE 2—EXHAUST SYSTEM. . . . . . . . . . . . . . . 6–2
UNCRATING AND INSPECTION. . . . . . . . . . . . . . . . . . . . 6–3
Uncrating & Equipment Inspection. . . . . . . . . . . . . . . . 6–3
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–3
Equipment Location . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–3
Leveling The Machine . . . . . . . . . . . . . . . . . . . . . . . . . 6–4
Utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–4
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–4
STARTUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–5
CHECK-OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–5
Fill the hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–5
Run the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–5
Section 7 Options
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–1
MOST COMMON OPTIONS . . . . . . . . . . . . . . . . . . . . . . . 7–2
Dust Collection System . . . . . . . . . . . . . . . . . . . . . . . . 7–2
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–2
USER CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . 7–2
MAINTENANCE REQUIRED . . . . . . . . . . . . . . . . 7–2

vi
Conveyor Stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–3
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–3
USER CONTROLS. . . . . . . . . . . . . . . . . . . . . . . . 7–3
MAINTENANCE REQUIRED . . . . . . . . . . . . . . . . 7–3
Index

Series 1750 Bedding Dispensers
61301604063 vii
Safety Features
WARNINGS SUMMARY
The following warnings apply to general operation of the
bedding dispenser. Keep them in mind as you operate the
unit:
•FALL HAZARD: Areas located immediately around the bedding
dispenser may become a fall hazard due to water drippage.
For a safe environment, ensure the floor is kept clean and
dry.
•PERSONAL HAZARD AND EQUIPMENT DAMAGE: Safe and efficient
operation of this equipment requires scheduled preventative
maintenance. Routine adjustments and replacement of parts
by other than authorized maintenance personnel may result
in personal injury or cause the equipment to perform to less
than its capabilities.
•SHOCK HAZARD: Before performing any service or
maintenance on the washer, disconnect all utilities and follow
the lockout/tagout procedures to ensure safety and prevent
accidental shock.
PERSONNEL SAFETY
The following safety features have been installed to protect the operator.
Load Conveyor Clutch The load conveyor is driven through a clutch to prevent motor failure in the
unlikely event that the conveyor becomes jammed and/or obstructed. The
clutch has been properly set by Getinge/Castle, Inc., upon shipment of the
unit and should only be adjusted by an authorized service technician that is
familiar with the equipment.
Load Hopper Safety Shut-off The load hopper has a safety gate to prevent the operator from contacting
the conveyor. Removing the grid activates this safety shut-off switch and
stops both the dispenser drive and the load conveyor.
Top Access Panel Safety
Shut-off
The top access panel also has an automatic safety shut-off switch.
Removing the top access panel activates the safety shut-off switch and
stops both the dispenser drive and the load conveyor.
W
ARNING
S

viii
LABELS
The following labels on the Control Box and Power Box alert service
personnel to possible hazards.
HIGH VOLTAGE
CAUTION: To reduce the risk of electrical shock, do not remove cover.
Refer servicing to qualified service personnel.
ATTENTION: Refer to accompanying documents for further information.