MTS Systems Temposonics G Series Reference guide

Temposonics®G-Series
Brief Instructions
Temposonics®
Magnetostrictive Linear Position Sensors

Temposonics® G-Series
Brief Instructions
I2 I
Table of contents
1. Introduction..........................................................................................................................................................................3
2. Safety instructions...............................................................................................................................................................4
2.1 Intended use ..................................................................................................................................................................4
2.2 Forseeable misuse .........................................................................................................................................................4
2.3 Installation, commissioning and operation ....................................................................................................................5
2.4 Safety instructions for use in explosion-hazardous areas ..............................................................................................5
2.5 Warranty ........................................................................................................................................................................5
2.6 Return............................................................................................................................................................................5
2.7 Maintenance & removal .................................................................................................................................................5
3. Identification........................................................................................................................................................................6
3.1 Temposonics®G-Series GP............................................................................................................................................6
3.2 Temposonics®G-Series GH ...........................................................................................................................................6
3.3 Temposonics®G-Series GT2 / GT3.................................................................................................................................7
4. Installation & mounting.......................................................................................................................................................8
4.1 Magnet installation.........................................................................................................................................................8
4.2 Mounting dimensions of G-Series..................................................................................................................................9
4.3 Multi-position measurement distances ........................................................................................................................10
5. Electrical connections .......................................................................................................................................................11
5.1 Analog..........................................................................................................................................................................11
5.2 Start / Stop ...................................................................................................................................................................11

Temposonics® G-Series
Brief Instructions
I3 I
1. Introduction
1.1 Purpose and use of this manual
Before starting the operation of Temposonics®sensors
read this documentation thoroughly and follow the safety
information. Keep the manual for future reference!
The content of this technical documentation is intended to
provide information on mounting, installation and commis-
sioning by qualified automation personnel 1 or instructed
service technicians who are familiar with the project planning
and dealing with Temposonics®sensors.
1.2 Used symbols and warnings
Warnings are intended for your personal safety and for avoid-
ance of damage to the described product or connected devic-
es. In this documentation, safety information and warnings to
avoid danger that might affect the life and health of operating
or service personnel or cause material damage are highlight-
ed by the preceding pictogram, which is defined below.
Symbol Meaning
NOTICE
This symbol is used to point to situations
that may lead to material damage, but not
to personal injury.
1/ The term qualified technical personnel characterizes
persons who:
• are familiar with the safety concepts of automation
technology applicable to the particular project,
• are competent in the field of electromagnetic
compatability (EMC) ,
• have received adequate training for commissioning and
service operations
• are familiar with the operation of the device and know the
information required for correct operation provided in the
product documentation.

Temposonics® G-Series
Brief Instructions
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2.1 Intended use
This product may be used only for the applications defined
under item 1 only in conjunction with the third-party devices
and components recommended or approved by MTS
Sensors. As a prerequisite of proper and safe operation the
product requires correct transport, storage, mounting and
commissioning and must be operated with utmost care.
1. The sensor systems of all Temposonics®series are
intended exclusively for measurement tasks encountered
in industrial, commercial and laboratory applications.
The sensors are considered as system accessories and
must be connected to suitable evaluation electronics,
e.g. a PLC, IPC, indicator or other electronic control unit.
2.2 Forseeable misuse
Forseeable misuse Consequence
Wrong sensor connection The sensor does not work
properly or will be destroyed
Operate the sensor out off
the operating temperature
No signal output
The sensor can be damaged
Power supply is out of the
defined range
Signal output is wrong /
no signal output /
the sensor will be damaged
Position measurement is
influenced by an external
magnetic field
Signal output is wrong
Cables are damaged Short circuit – the sensor can
be destroyed / sensor does
not respond
Spacers are missing /
are installed in a wrong order
Error in position
measurement
Wrong connection
of ground / shield
Signal output is disturbed
The electronics can be
damaged
Use of a magnet that is not
certified by MTS Sensors
Error in position
measurement
Do not reprocess the sensor afterwards.
The sensor might be damaged.
Do not step on the sensor.
The sensor might be damaged.
Manuals & Software available at:
www.mtssensors.com
2. Safety instructions

Temposonics® G-Series
Brief Instructions
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2.3 Installation, commissioning and operation
The position sensors must be used only in technically safe
condition. To maintain this condition and to ensure safe
operation, installation, connection and service, work may
be performed only by qualified technical personnel.
If danger of injury to persons or of damage to operating
equipment is caused by sensor failure or malFunktion,
additional safety measures such as plausibility checks,
limit switches, EMERGENCY STOP systems, protective
devices etc. are required. In the event of trouble, shut
down the sensor and protect it against accidental operation.
Safety instructions for commissioning
To maintain the sensor’s operability, it is mandatory to follow
the instructions given below.
1. Protect the sensor against mechanical damage during
installation and operation.
2. Do not open or dismantle the sensor.
3. Connect the sensor very carefully and pay attention
to the polarity of connections and power supply.
4. Use only approved power supplies.
5. It is indispensable to ensure that the specified
permissible limit values of the sensor for operating
voltage, environmental conditions, etc. are met.
6. Check the Funktion of the sensor regularly and provide
documentation of the checks.
7. Before system switch-on, ensure that nobody’s safety
is jeopardized by starting machines.
2.4 Safety instructions for use in explosion-hazardous
areas
The sensors are not suitable for operation in explosion-
hazardous areas.
2.5 Warranty
MTS Sensors grants a warranty 2period for the Temposonics®
position sensors and supplied accessories relating to
material defects and faults that occur despite correct use in
accordance with the intended application. The MTS Sensors
obligation is limited to repair or replacement of any defective
part of the unit. No warranty can be provided for defects
that are due to improper use or above average stress of the
product, as well as for wear parts. Under no circumstances
will MTS Sensors accept liability in the event of offense
against the warranty rules, no matter if these have been
assured or expected, even in case of fault or negligence of
the company.
MTS Sensors explicitly excludes any further warranties.
Neither the company’s representatives, agents, dealers nor
employees are authorized to increase or change the scope
of warranty.
2.6 Return
For diagnostic purposes, the sensor can be returned to MTS
Sensor Technologie GmbH & Co. KG. Any shipment cost is
the responsibility of the sender 2. For a corresponding form,
see detailed operation manual (available at: www.mtssen-
sors.com).
2.7 Maintenance & removal
Maintenance
The sensor is maintenance-free.
Repair
Repairs on the sensor may be performed only by MTS Sensors
or a repair facility explicitly authorized by MTS Sensors.
List of spare parts
No spare parts are available for this sensor.
Transport and storage
The conditions of transport and storage of the sensor match
the operating conditions mentioned in this document.
Removal from service / dismantling
The product contains electronic components and must be
disposed of in accordance with the local regulations.
2/ See also applicable MTS Sensors sales and supply
conditions, e.g. at www.mtssensors.com

Temposonics® G-Series
Brief Instructions
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3.1 Temposonics®G-Series GP
3.2 Temposonics®G-Series GH
Available outputs:
• Analog
• Start / Stop
Available outputs:
• Analog
• Start / Stop
Approvals and certificates
You will find approvals and certificates in the sensor specific
operation manuals.
Nameplate (e.g. G-Series GP Analog)
3. Identification
(profile sensor)
(rod sensor)
Manuals & Software available at:
www.mtssensors.com
GP-S-0850M-D60-1-V0
0 - 10 V
FNr. 1601 0376
Sensor model
Stroke length (e.g. 850 mm)
Connection type
Output version
WeekYear
Part no.
Output
Production no.
Threaded flange
(M18×1.5-6g or ¾"-16 UNF-3A)
Connector or cable outlet
Sensor
electronics
housing
Position magnet
(Ring, U- or block magnet)
Pressure-proof rod
with sensor element
Position magnet
(Magnet slider, U- or block magnet)
Connector or cable outlet
Sensor
electronics
housing
Mounting clamp
Profile with
built-in
sensor element

Temposonics® G-Series
Brief Instructions
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3.3 Temposonics®G-Series GT2 / GT3
Available output:
• Analog
Manuals & Software available at:
www.mtssensors.com
(rod sensor with redundant electronics)
Position magnet
(U- or ring magnet)
Pressure-proof rod
with sensor element
Threaded flange
(M18×1.5-6g or ¾"-16 UNF-3A)
Connector or
cable outlet
Sensor
electronics
housing

Temposonics® G-Series
Brief Instructions
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4.1 Magnet installation
Typical use of magnets
Ring magnet
For: GH & GT2 / GT3
• Rotationally symmetrical magnetic field
U-magnet
For: GH, GT2 / GT3 & GP
• The magnet can be lifted off
• Height tolerances can be compensated
Block magnet
For:GH & GP
• The magnet can be lifted off
• Height tolerances can be compensated
Magnet slider
For: GP
• The magnet is guided through the profile
• The distance between the magnet and the
waveguide is strictly defined
• Easy coupling via the ball joint
Concentric mounting of U-magnet
M4 1
2
U-magnet
Non-magnetic entrainment device
1
2
1U-magnet
2Non-magnetic mounting device and screws
Install the magnet using non-magnetic material for mounting
device, screws, spacers etc.. The magnet must not grind on
the sensor rod. Alignment errors are compensated via the
air gap.
• Max. permissible surface pressure: 40 N/mm2
(only for ring magnets and U-magnets)
• Fastening torque for M4 screws: 1 Nm; use washers,
if necessary
• Minimum distance between position magnet and any
magnetic material has to be 15 mm.
• If no other option exists and magnetic material is used,
observe the specified dimensions
NOTICE
Mount the ring magnet and U-magnet concentrically.
Mount the block magnet centrically.
The maximum permissible air gap must not be exceeded.
Notice for sensors with stroke lengths ≥ 1 meter
Support horizontally installed sensors with a stroke length
from 1 meter mechanically at the rod end. Without the use of
a support, rod and position magnet may be damaged. A false
measurement is also possible. Longer rods require evenly
distributed mechanical support over the entire length. Use an
U-magnet for measurement.
4. Installation & mounting
All dimensions in mm
Centered mounting of block magnet
M4
2
1
8 ±2
Sensor element
Air gap: 3 ±2
1Block magnet
2Non-magnetic mounting device and screws
Magnet mounting with magnetic material
Magnet
Magnet
1
2
3 3
A B
Magnetic
material
1Null zone, depends on sensor model
2Distance between position magnet and any magnetic
material (≥ 15 mm)
3Non-magnetic spacer (≥ 5 mm) –
Recommendation: 8 mm
Magnet mounting with magnetic material
A. If the position magnet aligns with the drilled piston rod
B. If the position magnet is set further into the drilled piston
rod, install another non-magnetic spacer above the magnet

Temposonics® G-Series
Brief Instructions
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G-Series GP with U-magnet G-Series GP with magnet slider »S«, »N«, »V«, »G«
Reference edge of mounting
Sensor electronics housing
Start position
Stroke length28 66
Sensor electronics housing
Reference edge of mounting
Start position: 12
Stroke length28 66
G-Series GP with block magnet G-Series GH with U- / ring-magnet
Reference edge of mounting
Sensor electronics housing
Start position: 25.5
Stroke length 6628
Sensor electronics housing
Reference edge of mounting
Start position
Stroke length51 63.5 / 66*
* Stroke length > 5000 mm
G-Series GH with block magnet G-Series GT2 / GT3 with U- / ring-magnet
* Stroke length > 5000 mm
Sensor electronics housing
Reference edge of mounting
Start position: 48.5
Stroke length 63.5 / 66*51
Sensor electronics housing
Reference edge of mounting
Start position
Stroke length51 63.5
4.2 Mounting dimensions of G-Series
All dimensions in mm
Manuals & Software available at:
www.mtssensors.com

Temposonics® G-Series
Brief Instructions
I10 I
NOTICE
Use only the same magnet type for multi-position
measurement!
4.3 Multi-position measurement distances
Multi-position measurement with G-Series GP / GH sensors and Start / Stop output is possible, with a simultaneous
measuring up to 9 positions
The stroke length influences the maximum number of magnets. Note the minimum distance between the magnets.
All dimensions in mm
G-Series GP with U-magnet G-Series GP with magnet slider »S«, »N«, »V«, »G«
≥ 75
≥ 75
G-Series GP with block magnet G-Series GH with ring- / U-magnet
≥ 75
≥ 75
G-Series GH with block magnet
≥ 75
Manuals & Software available at:
www.mtssensors.com

Temposonics® G-Series
Brief Instructions
I11 I
5.1 Analog
Placement of installation and cabling have decisive influence
on the sensor’s electromagnetic compatibility (EMC). Hence
correct installation of this active electronic system and the
EMC of the entire system must be ensured by using suitable
metal connectors, shielded cables and grounding. Overvolt-
ages or faulty connections can damage its electronics despite
protection against wrong polarity.
5.2 Start /Stop
NOTICE
Never connect / disconnect the sensor when voltage is
applied.
NOTICE
Do not mount the sensors in an area of strong magnetic or
electric noise fields.
Sensors must be grounded via ground lug on the sensor
electronics housing.
Instructions for connection
• Use low-resistant twisted pair and shielded cables and
connect the shield to ground externally via the controller
equipment.
• Keep control and sign leads separate from power cables
and sufficiently far away from motor cables, frequency
inverters, valve lines, relays, etc.
• Use only connectors with metal housing and connect the
shielding to the connector housing.
• Keep the connection surface at both shielding ends as
large as possible.
• Keep all non-shielded leads as short as possible.
• Keep the earth connection as short as possible with a
large cross section. Avoid ground loops.
• With potential differences between machine and electronics
earth connections, no compensating currents are allowed
to flow across the cable shielding.
Recommendation:
Install potential compensating leads with large cross
section, or use cables with separate double shielding,
and connect only one end of the shield.
• Use only stabilized power supplies in compliance with
the specified connecting values.
Manuals & Software available at:
www.mtssensors.com
LED Outputs
• Analog
• Start / Stop
5. Electrical connections
Sensor grounding
D60 / HXX / RXX
M16 connector Pin Cable Function
1
2
3
65
4
1 GY Position
2 PK DC Ground
3YE USB programmer
4 GN USB programmer
5 BN +24 VDC (−15 / 20 %)
6 WH DC Ground (0 V)
LED status
Green Red
ON OFF Normal function
ON ON Magnet not detected
Flashing OFF Serial programming mode
D60 / RXX / HXX
M16 connector Output Pin Cable Function
1
2
3
65
4
11 GY Stop (−)
2 PK Stop (+)
23YE Start (+)
4 GN Start (−)
5 BN +24 VDC (−15 / 20 %)
6 WH DC Ground (0 V)
LED status
Green Red
ON OFF Normal function
ON Flashing Missing external start signal
ON ON Magnet not detected
Flashing OFF Serial programming mode

MTS, Temposonics and Level Plus are registered
trademarks of MTS Systems Corporation in the
United States; MTS SENSORS and the MTS
SENSORS logo are trademarks of MTS Systems
Corporation within the United States. These
trademarks may be protected in other countries.
All other trademarks are the property of their
respective owners. Copyright © 2016 MTS Systems
Corporation. No license of any intellectual property
rights is granted. MTS reserves the right to change
the information within this document, change product
designs, or withdraw products from availability for
purchase without notice. Typographic and graphics
errors or omissions are unintentional and subject to
correction. Visit www.mtssensors.com for the latest
product information.
LOCATIONS
LEGAL NOTICES
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Sensors Division
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Tel. [phone]
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Tel. [phone]
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[e-mail]
www.mtssensors.com
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CHINA
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info[email protected]
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Reg.-No. 003095-QM08
Document Part Number:
551515 Revision D (EN) 06/2016