MTT MS3104 User manual

User's Manual
MS3104
Terminal Block Type High-Level Signal Conditioner with Isolated Dual Output
DocumentNo:MQDDK-111130-4 Rev.1.80
AD Ichigaya Building 4F
2-5 Ichigaya-Honmuracho
Shinjuku-ku, Tokyo, 162-0845
Phone: [phone]
Thank you very much for employing MTT products.
Upon receipt of the product(s), please check the affixed label to
make sure that the specifications shown therein conform to your
requirements. If you find any discrepancies and/or any damage on
the product(s), please contact MTT or its local representatives.
You can be assured that all the MTT products are manufactured
according to the strict quality control standards.
1. Introduction
For proper operation of the instrument(s), we recommend that you
carefully read this manual prior to operation. The manual should be
retained for future reference. Please also refer to the relevant
product specification sheet.
2. For Safe Operation
Be sure to observe the following safety clauses in your operation of
the instrument(s). MTT cannot undertake any responsibility and
guarantee for any damage and/or loss caused by improper
operation contrary to or neglecting these clauses.
The following safety symbols are used on the instrument and in this
document:
Equipment protected throughout by double insulation or
reinforced insulation
Functional earth terminal (Do not use this as a protective
earth terminal.)
All electrical connections must be made to the terminal blocks
of the instrument. All connections and disconnections must be
made with no power applied to the instrument. Otherwise,
electric shock may result.
Do not disassemble or modify the instrument, and do not
replace the power fuse. Otherwise, fire or electric shock could
result.
Do not allow any foreign matter (metal chips, water, liquid, etc.)
to get into the instrument. Should any foreign matter enter the
instrument, immediately unplug the power cable, and contact
MTT or its distributor.
When the instrument is used for applications that require higher
reliability and safety, such as transportation, communication,
power generation control and medical equipment, special
consideration should be taken in safety design to prevent such
equipment from malfunctioning as a whole system.
Do not operate the instrument in an explosive atmosphere
containing flammable vapors, gases or dusts. Otherwise, an
explosion may result.
Do not place any combustible materials in the vicinity of the
instrument.
Because no power switch is provided on the instrument, the
power supply of the instrument cannot be turned off on the
instrument side. So, be sure to provide a power circuit breaker
for the power source of the instrument. Note that the breaker
should be installed in a location close to the instrument for the
convenience of operation. And the breaker should be marked
as a “disconnecting device” for the instrument.
3. Precautions
Be sure to observe the following precautions to ensure proper
operation of the instrument(s). If these precautions are disregarded,
the performance of the instrument(s) cannot be guaranteed.
For Handling:
This is a precision instrument. Do not drop or throw the
instrument.
This product contains electronic parts. Do not splash water on
the product and do not dip it in water. For installation, select a
place where no condensation occurs.
Avoid storing or installing the instrument in locations subject to
direct sunlight, high temperature, dust, high humidity or vibration.
On Power Supply:
Check the power rating on the specification label of the unit to
ensure you use the correct power supply.
Rating 100 to 240V AC, 50 to 60Hz, approx. 6.5VA
(Input range: 85 to 264V AC, 47 to 63Hz)
Rating 24V DC, approx. 1.6W (Input range: 24V DC±10%)
Rating 110V DC, approx. 2.5W (Input range: 90 to 121V DC)
Rating 12V DC, approx. 1.3W (Input range: 12V DC±20%)
For Installation:
The instrument is intended for indoor installation.
Refer to section 8 “Mounting / Demounting” to install the unit on
a DIN rail.
Operating environmental conditions:
- Temperature range: -5 to 55°C
- Humidity: 5 to 90% RH
- Altitude up to 2000 meters
Do not block the vents in the instrument.
Be careful not to ground the minus (−) terminal of the power
supply.
Use an independent grounding or alternative grounding which
does not allow current to flow in.
The instrument should be installed as shown in the sketch below,
namely, in such a position that the label on the front panel is
readable in the right direction.
For effective heat dissipation, allow a space of at least 100 mm
above and below the unit. When units are used in multiple
stacks, they should be spaced at least 130 mm apart from each
other. If the required minimum space is not available, take
appropriate heat protection measures by, e.g., placing a partition
between the units. Provide a ventilation hole or install a cooling
fan to improve airflow. Keep adequate working space in front of
and on both sides of the unit.
Disregard of this clause may cause fatal
harm or serious bodily injury due to fire or
electric shock.
Disregard of this clause may cause bodily
harm or damages to nearby objects due to
electric shock or other accidental
happenings.
Use the instrument within the operating conditions described in
the published product specification. Failure to do so may cause
fire or damage to the instrument.
Avoid operating the instrument in locations where extreme
temperature changes can cause condensation. Otherwise, it
may be damaged.
Avoid operating or storing the instrument in locations where
corrosive gases are present or chemical solvents may splash.
For the sake of safety, installation and wiring must be performed
by qualified personnel with expertise in electronics, electricity or
instrumentation engineering.
CAUTION
！
WARNING
！
CAUTION
！
WARNING
！

User's Manual MS3104 Terminal Block Type High-Level Signal Conditioner with Isolated Dual Output
Rev. 1.80
2
Cooling Fan or
Ventilation Hole
100mm min.
130mm min.
100mm min.
Bottom
On Wiring:
Wiring connections to the instrument should be made to the
terminal blocks. For terminal assignments, refer to sections 5
and 6. The recommended screwing torque is 0.8 to 1.0 Nm.
For your safety, do not make any electrical connections or
disconnections with power supplied to the instrument. Make sure
that all terminal screws are properly tightened each time you
finish the tightening.
For lead wires, use a highly flexible stranded conductor. The
recommended nominal cross-section of the lead wire conductor
is 0.5 to 2.0 mm2.
The connection of the lead wire to the terminal block should be
made with the insulated crimp terminal attached to the end of the
wire. Without the insulation, short circuit or electric shock may
occur. The recommended thickness of the crimp terminal is 0.7
to 1.0 mm.
Note that only up to two (2) crimp terminals can be connected to
one (1) terminal screw. In this case, the thickness of the crimp
terminal should be not greater than 0.8 mm.
To Avoid Erroneous Measurements:
In order to reduce the influence of noise, the input/output wire
and power supply wire should not be used in a same bundle or
same conduit. They should be installed separately with a
minimum distance of 200 mm.
Avoid wiring the signal lines in the vicinity of equipment
generating magnetic fields or electromagnetic waves, such as
electric motors and large-scale transformers. If inevitable,
anti-noise measures such as employment of shielded wires are
indispensable.
At least 30 minutes of warm-up is required prior to operation.
Any sensor or equipment to be connected to the instrument
should be selected in consideration of the input/output
impedance of the same. (For detailed specifications, refer to
section 4 or the relevant product specification sheet that can be
downloaded from our website at https://www.mtt.co.jp.)
Special Notes for CE Marking:
The instrument is designed and manufactured to conform to the
following EMC and Low Voltage Directives:
EMC Directive (2014/30/EU)
- Standard conformity: EN61326-1:2013 Class A
Low Voltage Directive (2014/35/EU)
- Standard conformity: IEC61010
EN61010-1:2010/A1:2019
- Overvoltage Category: II
- Pollution Degree: 2
The instrument must be installed in a control panel.
The instrument maintains basic insulation between input and
output, and between output and GND. Prior to installation, check
that the insulation class of the instrument satisfies your system
requirements.
When the instrument is installed in a control panel, the measures
to be taken for CE marking conformity may vary with the type of
devices connected, wiring to the instrument or structure of the
control panel. Therefore, you should check that the control panel
as an overall system conforms to the CE marking regulations.
4. About the Product
The MS3104 converts a DC voltage or current input into two
isolated DC outputs.
Features:
High dielectric strength of 2,000 VAC between input, [output 1,
output 2], and [power, ground].
The power unit can deliver AC power ranging from 85 to 264V
steplessly without switching to meet varied power requirements.
Compact and easy-to-use design with integrated terminal blocks
Drop-proof terminal screws for ease and safety of installation
Fuse installed in the power line as standard.
Installation Position Typical Installation Example

User's Manual MS3104 Terminal Block Type High-Level Signal Conditioner with Isolated Dual Output
Rev. 1.80
3
Specifications
5. External Dimensions & Terminal Assignments
6. Terminal Connection Diagram
7. Terminal Connection
The following steps should be taken prior to the connection.
8. Mounting / Demounting
Mounting on a DIN rail
Demounting
Input
Resistance
Voltage input:
1MΩmin. with or without power.
Current input:
4 to 20mA DC: 250Ω(standard)
2 to 10mA DC: 250Ω
1 to 5mA DC: 100Ω
0 to 20mA DC: 250Ω
10 to 50mA DC: 10Ω
Allowable Input
Voltage
Voltage input: 30V DC max., continuous.
(standard for a span up to 10V)
Current input: 40mA DC max., continuous.
(standard for 4-20mA)
Allowable
Output Load
Voltage output:
1V span and up: 2mA max.
10mV: 10kΩmin.
100mV: 100kΩmin.
Current output:
Single current output:
750Ωmax. (for 4-20mA output)
Dual current output:
Output 1: 550Ωmax. (for 4-20mA output)
Output 2: 350Ωmax. (for 4-20mA output)
Zero Adjustment Approx. ±5% of span.
(Adjustable by the front-accessible trimmer.)
Span Adjustment Approx. ±5% of span.
(Adjustable by the front-accessible trimmer.)
Accuracy Rating Better than ±0.1% of span (at 25°C±5°C)
Temperature
Effect
Better than ±0.2% of span per 10°C change in
ambient.
Response Time 85ms max. (0-90%) with a step input at 100%.
Insulation
Resistance
100MΩmin. (@ 500V DC) between input,
output 1, output 2, power, and ground.
Dielectric
Strength
Input / [Output 1, Output 2] / [Power, Ground]:
2000V AC for 1 minute (Cutoff current: 0.5mA)
Power / Ground: 2000V AC for 1 minute
(Cutoff current: 5mA)
Output 1 / Output 2: 500V AC for 1 minute
(Cutoff current: 0.5mA)
Surge Withstand
Capability
Tested as per ANSI/IEEE C37.90.1-1989.
Storage
Temperature
-10 to 60°C Hold the unit with the slide clamp
facing down. Hook the upper edge
of the cavity in the rear of the unit
over the upper blade of the rail (①),
then push the lower part of the unit
against the lower blade of the rail so
as to make the slide clamp engaged
firmly with the rail (②).
Push the slide clamp downward with
a flat-head screwdriver bit or the like
(①), and pull the lower part of the
unit toward you (②).
(1) Loosen the terminal screw. (2) Insert the tip of a
screwdriver bit beneath
the washer and push it
up to make ample room
to receive a cable.

User's Manual MS3104 Terminal Block Type High-Level Signal Conditioner with Isolated Dual Output
Rev. 1.80
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9. Adjustment
Since the unit is precisely factory-adjusted before shipment, no
further adjustment is needed at the user’s side. Adjustment of signal
conditioners requires technical expertise and fine craftsmanship. We
recommend that you use adjustment service of MTT to save costs
and ensure accuracy. Please contact MTT or its local
representatives. Just for your reference, the adjustment procedure
is described below.
9-1. Preparation
Refer to sections 5 and 6 for terminal assignments.
The wiring work should be performed with no power applied to
the instrument.
Wiring should be connected to the terminal blocks.
At least 30 minutes of warm-up is required before adjustment.
The accuracy of measuring equipment to be used for calibration
must be much higher than that of the instrument to be adjusted.
The ZERO and SPAN Trimmers for output 1 work on both the
output 1 and output 2, whereas those for output 2 only work on
the output 2.
9-2. Adjustment Procedure
(1) Connect the unit as illustrated below.
(2) Adjust the voltage or current source to generate a signal
equivalent to 0%* of the input range of the unit.
(3) Slowly turn the ZERO Trimmer to get 0%* output while applying
0%* input as above.
(4) Adjust the voltage or current source to generate a signal
equivalent to 100% of the input range of the unit.
(5) Slowly turn the SPAN Trimmer to get 100% output while
applying 100% input as above.
(6) Repeat steps (2) through (5) until zero and span are precisely
adjusted.
(7) Follow the same procedure for the output 2.
(8) Adjust the voltage or current source to generate 25%, 50% and
75% of the input signal range of the unit and record the values
of output signals to confirm they are linearly proportional.
* For 0 to 20mA output, 0% should be interpreted as 0.5%.
Wiring Diagram
10. Maintenance and Inspection
Check the unit for proper characteristics and settings about once
every two years.
11. Warranty Period and Scope
[Warranty Period]
MTT’s hardware products are warranted for a period of seven (7)
years from the date of shipment.
[Warranty Scope]
1) MTT warrants that its hardware products are free from defects
in materials and workmanship and conform to its product
specifications.
2) MTT ships the products under its appropriate quality
management system and quality control, but does not warrant,
expressed or implied, that the operation, output, or indication
of the hardware will be uninterrupted or error free. MTT shall
not be liable and make no warranty for any damage to or any
safety or performance trouble in the customer’s or any other
third party’s equipment if the operation, output, or indication is
interrupted or faulty.
3) If, during the warranty period, the product proves to be
defective when used in accordance with the relevant user’s
manual, the product will be repaired or replaced.
4) This warranty does not apply to any malfunction or failure
resulting from the following:
a. Improper or incomplete maintenance or calibration,
b. Any other cause, which does not relate with the delivered
product,
c. Modification or repair by any person other than MTT, and
d. Natural disasters or other unavoidable accidents, for which
MTT is not liable.