Mugen engineering 2wd sport User manual

/

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1/8

SCALE

2WD

GAS

POWER

BUGGY

~~JD)

~

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F>

CO)

J

~

lij

[L1

~

-+-------+-

with

ENGINE

(Recoil

Starter System)

f--------+---+-

--I-----

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1\

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.A

~

'5

':11'

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o

Ready

to

start

Engine

easily

/

-

with

Recoil

Starter

System.

~

/

UDlIIBJJW/

I

NSTRUCT

I

ON

MANUAL

I

:6

cap

screw.

I

(: Be

caref~l

no~

to

tighte~

~ugen

Engineering

Co.,Ud.

much,

as

klng

plng

not

movln

1395 TAKANE.CHO FUNA8

AS

H

I.

CHI8A

274

,

JA

PAN

)

th

ly

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El

:

0474.30

.

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FAX

:

04

74·

30·

1

665

---

,-,

i----

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-

- 1-

:f';J

t-j;~f~~~~t><D

Items

required

to

complete

kit

~3"'1\1

.

UH-3

batteries

2

'T

T

:.;:jr./~:fo;f-

2

channel

radio

:1'o;f{<D=:J.-

t-'7)"<DiliL1J

Neutral

setting

of

radio

~iiilt

I::

:!l1:1iilto)

~

l'

'/

7-

~

0 N

I:

l,

~iiilto)

~

I)

L..

~

<i';O

I:

il-

nit,

:!l1:1

iilt;<.1'·,

7-,

~ijilt;<.

l'

'/

7-O)NiI:

OF

FI:

l"t,

-it-;j{

0)

=.J. -

~

'7

Iv

~

tJ:j

l"t

};

~

i 9'0

*

~7o;f.

;<-

1J-0)I!ta}l.~J:

<

Radio

must

be

set

at

neutral

position

before

installing

in

the

kit.

Sequen.ce to

set

neutral

:

1)

Turn

on

transmitter.

2) Turn on

rceceiver.

3)

Set

transmitter

trims

in

iJ'Ct:

0

center

posi

tion

.

4) Turn

off

receiver.

5)

Turn

off

transmitter

.

Note:

Carefully

read

instruction

manual

of

your

2

channel

radio

before

using.

steering

servo

I/:;

/~lhf~~~~t>(7)

Items

required

when

starting

engine

:f'7?"I::- HIl/{.,

7'

1)-

It!fl;j(:.;:f

Ba I

Ie

r y

for

fuel

pUIl1P

p

lug

he

a I.

:f'7?"I::-

~

plug

heat

:1''7'f

plug

M3

x

8:$1

·

,t::":.;?"I:::'~

M3x81apping

s

crew

a

M3X14:$1,t::"/?"I:::'~

nml!UUJilU>

M 3 x 1 4

tap

9

s.c

r

ew

~

M3x18:$1

,

t::"/?"t::"~

WIIlJiIllDlmhmllle>

M 3 x 1 8

tap

9

s

crew

011111111111111

~~

~:

~;~

r

ew

~

M3x181:::'~

1.JIIIIIIIIIIIIIIIIIIII

M3

xl

8 s

crew

aprrnmm

[)rrmD

Dmm

M3xl01:::';<.

M3xl0screw

M2

.

6x6.:t-~·,71:::'~

M

2.

6 x 6

cap

s c r e w

M3

X6.:t-~·,71:::'~

M3x6cap

screw

M3X12.:t-~·,71:::'~

M3x12cap

screw

:f

':J

t-

JHtf~~~~.I.M

Tools

required

for

assembly

~"'v:';'T

(*.,

~I;:A?n'il:T)

•

Hexagonal

Wrenches

p1.

5m

/ m

(included

in

e=============J

m2 m/ m ;j{·

,?;<.v:,;'T

(5.5mm/ l 7mm)

box wrench(5.5mm/17mll1)

ItAtl

fuel

this

kit)

jJ

E:===============((~J

2.

5m

/ m

~~~='7-(=/(-=/J,====:jDl~~J

I\<j"",

scissors

o

Phillips

type

screw

driver(S)

th~-

hobby

knife

-g::;:(±)~===

'

7-(==/(=;-:*;.==~DE~~j

Phillips

type

screw

driver(L)

'7;i;t....:.:.;'T

needle

nose

pliers

-:::::::::::::::-......

vinyl

tape

cross

pliers

on

screw/washer

etc.

~

M 4

xl

2

I:::'~

M4x12screw

0

11111

1\111111111111\1111

M3

x 2

H~

"

71:::'~

M3x20cap

111111\\\111\\\111

~:

~;~

r

ew

s

crew

[J

M3X22.:t-~·,71:::'~

A

M5X14AA*)~~

111111111111111111111\1

~~

~!!

cap

~\\

\\\\\

\\\\\\\I~;

~

4

hex.

O

M3x24.:t-~·,71:::'~

11111111111111111111111\1

M3

x

24"(;

a p A

M2T

·,

~

screw

~

M2nul

DmI[lllmITllllnt>

M3x61D1.:t-~

·

,71:::'~

©

M3T-(O/T

"

~

M3X6flat

cap

0

M3nylon

nul

screw

M4

x 1

61D1:$l

·

,I:'/?"I:::'~

M4x16f

I

at

tapping

screw

M4

x 1

O:$l

·

,t::"/?"I:::'~

M4

x

l0lapping

s

crew

M4

.T

-(O/T·,

~

M4nylon

nut

3

~

?,O/~-

3~washer

(8mm/l0mll1

@

~

(]unlina>

M4

x 1

2:$1"t::":';?"I:::'~

M4'x12tapping

s

crew

©

@

3

~

~7')

:.;?"?,

O/~-

3~spring

washer

~I

i m

M4

x 1

6:$I

.

,1:':.;?"1:::'~

UUIfIDII>

M 4 x 1 6

tap

9

s

crew

()rrmmn

M4xl01:::'~

M4Xl0screw

@

wrench

combinationj

12x5x1.5

~?,

O/~-

12x5x1.5

i

ron

washer

4

~

E I) :.;?"

4~E

-

r

ing

6

~

EI)

/?"

6~E-r

ing

9

~

EI)

:.;?"

9~E-ring

3mm-(~

*~

3mmset

s

crew

A~'111'~*:;

S

et

e w

~*:;

e t

.~

(L)

70/

t-7';J/'51

t-

(03

~)

front

upright

(Bag-D3)

70/t-0'7-7-.b.

front

lower

arID

(E'eg--{J5)

~$o~CD~~

(R)

M~~dJ.Qliiil;:'

~$:,cc<7.)~~~G

"(fJ'6

M~

~d.>"t'T~L

'0

Confirmation

of

sus

arm

R&L

before

starting

job,

confirm

every

parts:

Rand

L.

70/

t-7

'

;J/'51

t-

R(03~)

front

upright

R

~/?"t/(03

~)

king

(Bag-

D3)

2.m

l//~

(L~)

2.5m/m

xagonal

wrench

a umi

washer

(Eag-L) . / (Bag-

D3)

M3

03

~)

M3 x 1 2

(03~)

M3x

12

cap

s w(Bag-D3)

~1-';J/7..?I),,-

~a::9o

M3x12

cap

screw

Assemble

bo

Right

&

Left

(Bag-D3)

CD

7D

;.I

1-7,,,

:f'5-f

1-<DmJ'l

(2)

~

;.I~t::/CD1IlZ#11-

1

~;.I~t::/~UO){lril'l;:Att.

70;.1

I-

0-7-1>.1;:7

)!I~?

':J

~

M3X12~T',,:ft::X(~:iE

T-,

M3X12~T',,:fA?I).:I.

Ga;:90

-H

G

a;:

90

)i)

CAI;:I-;l

~\~"*~D

'"

?~J~

~L'-'Cr~L

'0

(2)

Fixing

king

- 1

CD

Assembly

of

front

upright

Insert

M3x12

cap

screw

Insert

king

as

shown

in

into

washer

and

through

photo

&

fix

with

M3x

12

flat

lower

arm.

cap

screw.

-Apply

screw

lock

liquid

to

screw.

M 3 x 1

2~1-

';J/7..?

I)

,,-(03

~)

M3x12

cap

screw

(Bag-D3)

~'7';J~1--(03

~)

washer

(Bag-

D3)

~

/?"

t::

/(03

~)

king

(Bag-D3)

(L)

0'7-n

'

;J/(03~)

(R)

0'7-n';J/R(03~)

lower

cup(R)

(Bag-D3)

G)

~

/~I::'/CD1IlZ#11-

2

M3XI2~T':J:fA?I)':"-~.?':J~T~

D?

-t.J,,,

:fRI;:~G~;.I?·I::';.I~~~Ga;:90

*YO

'"

?~J~~G

"Cl'c!L

'0

G)

Fixing

king

- 2

Fix

iron

washer

&

lower

cup

arm

and

king

onto

M3x12

cap

screw.

-apply

screw

lock

liquid.

2.m

7l//~-(~)

2.5m/m

@

:j:;.I~I::'/CD1IlZ#11-

3

~/~I::'/~'5~;tA:;.I=rt.rc

c~~G,

2.5nm

7v;.l~-C'

MdJ-::>

11

a;:

90

@

Fixing

king

- 3

Hold

king

with

needle

nose

pliers

and

fix

it

2.5m/m

Hexagonal

wrench.

mm7l//~-(~)

2m/m

hexagon

wrench

(Bag-

L)

M2

. 6 x6

~

i'

';J

/

?

I)

,,-(03

~)

M2.6x6

70

/

t-7

·

;J/~-7-.b.R(06

~)

front

upper

arID

R(Bag-D6

70/t-:$f/1~-

7..7'·d03

~)

front

damper

stay

(Bag-D3)

M 3 x 1

29

';J

t/?"!::"7..(03

~)

M3x12

tapping

screw

®7,,,:f'5-f

I-CD1IlZi-t11-1

70/1-7':J:f'5-fI-~~/~I::'/~M26X6~T

,,,:fA?

I)

.:..-C'1IlZ#11a;:90

(Mi~~a;:9

~

7 '"

:f'5-f

I-CDIh~fJ<j!I{<

t.rlJ a;:9

CDci±'~

G

"(

<

t::.c!

L

'0

)

®

Fixing

to

upright

- 1

Fix

king

to

upright

with

M2.6x6

cap

screw.

Note:

Be

careful

not

to

tighten

too

much,

as

king

ping

not

moving

smoothly.

@

7,,,:f'5-f

I-CDI!l1#Ij'- 2

7

':J

1~-t.J

'"

:fCD81!!l~bt~T

:j:

;.I~I::'/I;:

7

':J

I~

-t.J

'"

:f~1Iil

#11a;:90

@

Fixing

to

upright

- 2

Cover

king

with

upper

cups

matching

+-

tight

together.

(])7,,,

:f'5-f

HD1Ii#11- 3

7

':J1'\-t.J

'"

:f~7

,,,/'\-7-1>.CD

~1;:~btt,,(An

a;:90

,(Bag-03)

70

/

t--¥,~;j{

'

;J?

7..

f

®

7'"

:f'5-f

I-CD]lJZHI1-

4

®7

0

;.l

I-

~/I~-

AT'(

CD1fil#11

7

,,,/~-t.J

'"

:fCD;'lI;:C

-I)

70/

I-=¥i"*

':J?

AI;:~/I~-AT.(

~]lJZ#11a;:90

/?,'~I~~Ma;:90

(])

Fixing

to

upright

- 3 ®

Fixing

to

®

Fixing

front

damper

stay

Insert

upper

cup

into

upright

-4

inlet

on

upper

arm.

-1-

Insert

C-ring

into

upper

cup

slit.

Fix

damper

stay

to

front

gear

box.

,

D.7-~T71-

(j!*~)

D'7-~T7

I-

GE*~)

(07

~)

7

'

:JJ~-~T7

H07~)

upper

shaft

lower

sfJaft

(reverse)

(Bag-07) M

front

@

70:/

t-~A7-AO)1&ftlt-l

(07

~)

lower

shaft

(normal)

(Bag-07)

UO):/.,.7

t-~(VfjGL~A7-A~1&ftlt*To

@

Mounting

front

sus

arm - 1

Fix

sus

arm

with

shafts

as

shown

in

photo.

servo

saver

spri

(Bag-OB)

(jJ

ij'-;j{i!-{

/~-<DmlL

-2

~-;j{i!-{

/~-A/IJ

:/?"~AnA/IJ

:/?"7:J.,.

A

:$7-~tll;iYJ.*To

(jJ

Assembling

servo

saver

- 2

Insert

servo

saver

spring

and

screw

spring

adjuster.

(jJ)70:/

t-~A7-Ao)1&Mlt-

2

70:/

t-=¥

'

-V-;j{

';I?

AI;:7

';I/'\-7-Ac

0

'7-

7-A~1&Nlt*To

li.7).jljjl1.O)~

70:/

t-

0

'7

-7-A

(R)0)~~*~0)0'7-:/"'7t-~~ffl

G*To

(jJ)

Mounting

front

sus

arm - 2

Fix

upper

arm &

lower

arm

to

front

gear

box.

Apply

reverse-

screwed

lower

shaft

to

front

lower

arm

only

in

order

to

pre-

vent

from

loosening.

L R

@ij--;j{i!-{

'~-7'CIi.ml

~-;j{i!-{

/,\-o)~~~

G

n~L

'0

@

Servo

saver

-

completed

photo

Confirm

right

&

left

of

servo

saver.

*'

T

A5'-1'!~~;V,-ij"-(06

~)

castor

angle

space

rs

(Bag-

@

70:/

t-~A7-AO)1&Mlt-

3

.:to.,.

A:$7-1fI~~A"'-~-~7

0:/

t-

7·;1

/'\-7-

Aiiir1iI;:I;t~~*To

@

Mounting

front

sus

arm - 3

Insert

castor

angle

adjusting

spacers

on

both

ends

of

front

upper

arms.

photo

shows

right

s i de ,

left

side

in

same

ij"

-

;tf~-1'

J~'-A

-R(

08

~

)

servo

saver

- A R

(Bag-OB)

ij"-;f,~-1'

J~-B(08

~)

B

~)

A (Bag-OB)

@

ij--;j{i!-{

/~-<DmlL

-1

~-;j{i!-{

/,(-:/.,.

7

t-

A~~-;j{'i!-{

'~-B,

~

;j{'

i!-{

/,\-AI;:iMG*To

@

Assembling

servo

saver

- 1

Put

servo

saver

shaft

A

through

servo

saver

8

and

servo

saver

A.

;f,'

-)I-I)

'../'J

S

(09~)

1>

3 x 5 1

mm~T7

I-

(09

~)

@

i!:/:$7-::J*?T.(

:/'J"O';I

Fo)1&Mlt-l

~-;j{i!-{ /~-AI;:IJ

/?;j{-)~~1&Mlt*To

(;t/:/

3

://'\-'Yo)AD-

26

i!:/$'-::J*?T.(

:/?"o

';I

1"~1&MltQ1JI;t,

mml~

@

~

@

~"'('O)ff:

~~rr?rr~L'o

)

@

Fixing

center

connecting

rod-

Fix

link

ball

to

servo

saver

A.

(When

us~ng

option

parts;

AD-26,

use

center

connecting

rod

and

work

on

@ - @ )

ball

link

S

(~)

¢ 3x51

shaft

(~)

@

t!:/$'-::J*?T.(

:/'J"o

';I

l"O)1&11It- 2

;j{-)~IJ:/?

Sl;:~

3 X 5 1

mm:/.,.7

t-~7

9mm

1;:~Q*ctll;iYJ.*To

@

Fixing

center

connecting

rod-2

Screw

ball

link

S

with

3x51m/m

shaft

to

the

length;

79m/m

over

all.

-2-

UI;ttiCTIJ{,

ft:'bfpJU

photo

shows

right

side

and

fix

left

side

in

same

way.

@

i!/9-::J*,?7'..f

/7"0.:;

ttO)1&t-tlt- 3

i!/9-::J*,?7'..f

/?"o.:;

tt~-If-;f{-e'f'J(-A

0)

I)

/?;f{-Jltl:I;tAf.>LJ0*90

@

Fixing

center

connecting

shaft

- 3

Insert

center

connecting

rod

into

link

ball

of

servo

saver

A.

@1

'\

/If-(})1&f.tIt

70/~~~;f{~?~~M4Xl0~~~/7"~~~

~:iEL*90

@

Fixing

bumper

Fix

to

front

gear

bbx

with

M4xl0

tapping

screw.

70;';

I-

7·

y

J

~-

/I/-

Hl0

~)

front

upper

plate

(B

ag-

l0)

I 1 2

1::~(10

~)

3 x 1

2:$'

·y

l::;';?'I::~(10~)

M3x12

tapping

screw

(B

a

g-l0)

@

-If-;f{-e-f

1'\-CDlIllI.

-3 ®

70

/

~

7 .

:;1\-7'1/-

~O)1&~;flt-

1 @

70

/

~7

':J

If-7'I/-

~

o)1&~;flt-

2

-If-;f{-e-f

I'(-r~-fj'-;f{-e-f

I(-~T

7

~

B

~

L*

-If-;f{-e-f

I(-R

. L

~7

.

:;1\-7'1/-

~r~M

3X 1 2

70/

~

~~;f{

.

:;?

~r~M

3 X 1

29':;

1:::/7"

90

~~C~:iEL*90

1:::'~C'~:iEL*90

@

Assembling

servo

saver

- 3

Put

servo

saver

shaft

B

through

servo

saver.

~

Front

section

completed

view

®

Mounting

front

upper

plate

- 1

Fix

servo

saver

R L

to

upper

plate

with

M3x12

screw.

@

A/f-=t!.y<D1&#lt

1!

/~

-771~M

3 X

8llD.~Xt"

~/f-=t!~~1IlZIJJ

It*90

(*'~o.:;

?)lIJ~h

L*1")

*~db1"~Qc~/<-=t!~~~tlTQfIIM<ct>IJ*T

O)""(..:,tt

L

n~1.

\,

@

Mounting

front

upper

plate

- 2

Fix

to

front

gear

box

with

M3x12

tapping

screw.

~71)

;';'f~

I-

.yJ~

bearing

stopper

®

~ /~

-770)1IlZt-tlt-l

I

~~

JiI

¥"VL

bevel

gear

(L)

2 i X 1 2 X 5

""'71)

;';

'f

2

1x12

x5

bea

ri

ng

-e

/~

-77b\a:;,~~JIt=t!~

L, 2 1 X 1 2 X 5

~7

/7",

~71)

/7"A

"'':J/f-~1IlZ1J$1-1.,£9

0

@

Mounting

spur

gear

®

Fixing

center

diff.

- 1

Fix

spur

gear

to

center

diff.

Take

off

bevel

gear

L,

21x12x5

with

M3x8

flat

cap

screW.

bearing

&

bearing

stopper

from

Note:

Be

careful

not

to

break

spur

center

diff.

gear

by

tightening

harder

than

required

.

Mugen Engineering 2WD SPORT User manual

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