Mugen engineering 2wd sport User manual

/

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1/8

SCALE

2WD

GAS

POWER

BUGGY

~~JD)

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J

~

lij

[L1

~

-+-------+-

with

ENGINE

(Recoil

Starter System)

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Ready

to

start

Engine

easily

/

-

with

Recoil

Starter

System.

~

/

UDlIIBJJW/

I

NSTRUCT

I

ON

MANUAL

I

:6

cap

screw.

I

(: Be

caref~l

no~

to

tighte~

~ugen

Engineering

Co.,Ud.

much,

as

klng

plng

not

movln

1395 TAKANE.CHO FUNA8

AS

H

I.

CHI8A

274

,

JA

PAN

)

th

ly

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El

:

0474.30

.

1663

FAX

:

04

74·

30·

1

665

---

,-,

i----

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-

- 1-

:f';J

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Items

required

to

complete

kit

~3"'1\1

.

UH-3

batteries

2

'T

T

:.;:jr./~:fo;f-

2

channel

radio

:1'o;f{<D=:J.-

t-'7)"<DiliL1J

Neutral

setting

of

radio

~iiilt

I::

:!l1:1iilto)

~

l'

'/

7-

~

0 N

I:

l,

~iiilto)

~

I)

L..

~

<i';O

I:

il-

nit,

:!l1:1

iilt;<.1'·,

7-,

~ijilt;<.

l'

'/

7-O)NiI:

OF

FI:

l"t,

-it-;j{

0)

=.J. -

~

'7

Iv

~

tJ:j

l"t

};

~

i 9'0

*

~7o;f.

;<-

1J-0)I!ta}l.~J:

<

Radio

must

be

set

at

neutral

position

before

installing

in

the

kit.

Sequen.ce to

set

neutral

:

1)

Turn

on

transmitter.

2) Turn on

rceceiver.

3)

Set

transmitter

trims

in

iJ'Ct:

0

center

posi

tion

.

4) Turn

off

receiver.

5)

Turn

off

transmitter

.

Note:

Carefully

read

instruction

manual

of

your

2

channel

radio

before

using.

steering

servo

I/:;

/~lhf~~~~t>(7)

Items

required

when

starting

engine

:f'7?"I::- HIl/{.,

7'

1)-

It!fl;j(:.;:f

Ba I

Ie

r y

for

fuel

pUIl1P

p

lug

he

a I.

:f'7?"I::-

~

plug

heat

:1''7'f

plug

M3

x

8:$1

·

,t::":.;?"I:::'~

M3x81apping

s

crew

a

M3X14:$1,t::"/?"I:::'~

nml!UUJilU>

M 3 x 1 4

tap

9

s.c

r

ew

~

M3x18:$1

,

t::"/?"t::"~

WIIlJiIllDlmhmllle>

M 3 x 1 8

tap

9

s

crew

011111111111111

~~

~:

~;~

r

ew

~

M3x181:::'~

1.JIIIIIIIIIIIIIIIIIIII

M3

xl

8 s

crew

aprrnmm

[)rrmD

Dmm

M3xl01:::';<.

M3xl0screw

M2

.

6x6.:t-~·,71:::'~

M

2.

6 x 6

cap

s c r e w

M3

X6.:t-~·,71:::'~

M3x6cap

screw

M3X12.:t-~·,71:::'~

M3x12cap

screw

:f

':J

t-

JHtf~~~~.I.M

Tools

required

for

assembly

~"'v:';'T

(*.,

~I;:A?n'il:T)

•

Hexagonal

Wrenches

p1.

5m

/ m

(included

in

e=============J

m2 m/ m ;j{·

,?;<.v:,;'T

(5.5mm/ l 7mm)

box wrench(5.5mm/17mll1)

ItAtl

fuel

this

kit)

jJ

E:===============((~J

2.

5m

/ m

~~~='7-(=/(-=/J,====:jDl~~J

I\<j"",

scissors

o

Phillips

type

screw

driver(S)

th~-

hobby

knife

-g::;:(±)~===

'

7-(==/(=;-:*;.==~DE~~j

Phillips

type

screw

driver(L)

'7;i;t....:.:.;'T

needle

nose

pliers

-:::::::::::::::-......

vinyl

tape

cross

pliers

on

screw/washer

etc.

~

M 4

xl

2

I:::'~

M4x12screw

0

11111

1\111111111111\1111

M3

x 2

H~

"

71:::'~

M3x20cap

111111\\\111\\\111

~:

~;~

r

ew

s

crew

[J

M3X22.:t-~·,71:::'~

A

M5X14AA*)~~

111111111111111111111\1

~~

~!!

cap

~\\

\\\\\

\\\\\\\I~;

~

4

hex.

O

M3x24.:t-~·,71:::'~

11111111111111111111111\1

M3

x

24"(;

a p A

M2T

·,

~

screw

~

M2nul

DmI[lllmITllllnt>

M3x61D1.:t-~

·

,71:::'~

©

M3T-(O/T

"

~

M3X6flat

cap

0

M3nylon

nul

screw

M4

x 1

61D1:$l

·

,I:'/?"I:::'~

M4x16f

I

at

tapping

screw

M4

x 1

O:$l

·

,t::"/?"I:::'~

M4

x

l0lapping

s

crew

M4

.T

-(O/T·,

~

M4nylon

nut

3

~

?,O/~-

3~washer

(8mm/l0mll1

@

~

(]unlina>

M4

x 1

2:$1"t::":';?"I:::'~

M4'x12tapping

s

crew

©

@

3

~

~7')

:.;?"?,

O/~-

3~spring

washer

~I

i m

M4

x 1

6:$I

.

,1:':.;?"1:::'~

UUIfIDII>

M 4 x 1 6

tap

9

s

crew

()rrmmn

M4xl01:::'~

M4Xl0screw

@

wrench

combinationj

12x5x1.5

~?,

O/~-

12x5x1.5

i

ron

washer

4

~

E I) :.;?"

4~E

-

r

ing

6

~

EI)

/?"

6~E-r

ing

9

~

EI)

:.;?"

9~E-ring

3mm-(~

*~

3mmset

s

crew

A~'111'~*:;

S

et

e w

~*:;

e t

.~

(L)

70/

t-7';J/'51

t-

(03

~)

front

upright

(Bag-D3)

70/t-0'7-7-.b.

front

lower

arID

(E'eg--{J5)

~$o~CD~~

(R)

M~~dJ.Qliiil;:'

~$:,cc<7.)~~~G

"(fJ'6

M~

~d.>"t'T~L

'0

Confirmation

of

sus

arm

R&L

before

starting

job,

confirm

every

parts:

Rand

L.

70/

t-7

'

;J/'51

t-

R(03~)

front

upright

R

~/?"t/(03

~)

king

(Bag-

D3)

2.m

l//~

(L~)

2.5m/m

xagonal

wrench

a umi

washer

(Eag-L) . / (Bag-

D3)

M3

03

~)

M3 x 1 2

(03~)

M3x

12

cap

s w(Bag-D3)

~1-';J/7..?I),,-

~a::9o

M3x12

cap

screw

Assemble

bo

Right

&

Left

(Bag-D3)

CD

7D

;.I

1-7,,,

:f'5-f

1-<DmJ'l

(2)

~

;.I~t::/CD1IlZ#11-

1

~;.I~t::/~UO){lril'l;:Att.

70;.1

I-

0-7-1>.1;:7

)!I~?

':J

~

M3X12~T',,:ft::X(~:iE

T-,

M3X12~T',,:fA?I).:I.

Ga;:90

-H

G

a;:

90

)i)

CAI;:I-;l

~\~"*~D

'"

?~J~

~L'-'Cr~L

'0

(2)

Fixing

king

- 1

CD

Assembly

of

front

upright

Insert

M3x12

cap

screw

Insert

king

as

shown

in

into

washer

and

through

photo

&

fix

with

M3x

12

flat

lower

arm.

cap

screw.

-Apply

screw

lock

liquid

to

screw.

M 3 x 1

2~1-

';J/7..?

I)

,,-(03

~)

M3x12

cap

screw

(Bag-D3)

~'7';J~1--(03

~)

washer

(Bag-

D3)

~

/?"

t::

/(03

~)

king

(Bag-D3)

(L)

0'7-n

'

;J/(03~)

(R)

0'7-n';J/R(03~)

lower

cup(R)

(Bag-D3)

G)

~

/~I::'/CD1IlZ#11-

2

M3XI2~T':J:fA?I)':"-~.?':J~T~

D?

-t.J,,,

:fRI;:~G~;.I?·I::';.I~~~Ga;:90

*YO

'"

?~J~~G

"Cl'c!L

'0

G)

Fixing

king

- 2

Fix

iron

washer

&

lower

cup

arm

and

king

onto

M3x12

cap

screw.

-apply

screw

lock

liquid.

2.m

7l//~-(~)

2.5m/m

@

:j:;.I~I::'/CD1IlZ#11-

3

~/~I::'/~'5~;tA:;.I=rt.rc

c~~G,

2.5nm

7v;.l~-C'

MdJ-::>

11

a;:

90

@

Fixing

king

- 3

Hold

king

with

needle

nose

pliers

and

fix

it

2.5m/m

Hexagonal

wrench.

mm7l//~-(~)

2m/m

hexagon

wrench

(Bag-

L)

M2

. 6 x6

~

i'

';J

/

?

I)

,,-(03

~)

M2.6x6

70

/

t-7

·

;J/~-7-.b.R(06

~)

front

upper

arID

R(Bag-D6

70/t-:$f/1~-

7..7'·d03

~)

front

damper

stay

(Bag-D3)

M 3 x 1

29

';J

t/?"!::"7..(03

~)

M3x12

tapping

screw

®7,,,:f'5-f

I-CD1IlZi-t11-1

70/1-7':J:f'5-fI-~~/~I::'/~M26X6~T

,,,:fA?

I)

.:..-C'1IlZ#11a;:90

(Mi~~a;:9

~

7 '"

:f'5-f

I-CDIh~fJ<j!I{<

t.rlJ a;:9

CDci±'~

G

"(

<

t::.c!

L

'0

)

®

Fixing

to

upright

- 1

Fix

king

to

upright

with

M2.6x6

cap

screw.

Note:

Be

careful

not

to

tighten

too

much,

as

king

ping

not

moving

smoothly.

@

7,,,:f'5-f

I-CDI!l1#Ij'- 2

7

':J

1~-t.J

'"

:fCD81!!l~bt~T

:j:

;.I~I::'/I;:

7

':J

I~

-t.J

'"

:f~1Iil

#11a;:90

@

Fixing

to

upright

- 2

Cover

king

with

upper

cups

matching

+-

tight

together.

(])7,,,

:f'5-f

HD1Ii#11- 3

7

':J1'\-t.J

'"

:f~7

,,,/'\-7-1>.CD

~1;:~btt,,(An

a;:90

,(Bag-03)

70

/

t--¥,~;j{

'

;J?

7..

f

®

7'"

:f'5-f

I-CD]lJZHI1-

4

®7

0

;.l

I-

~/I~-

AT'(

CD1fil#11

7

,,,/~-t.J

'"

:fCD;'lI;:C

-I)

70/

I-=¥i"*

':J?

AI;:~/I~-AT.(

~]lJZ#11a;:90

/?,'~I~~Ma;:90

(])

Fixing

to

upright

- 3 ®

Fixing

to

®

Fixing

front

damper

stay

Insert

upper

cup

into

upright

-4

inlet

on

upper

arm.

-1-

Insert

C-ring

into

upper

cup

slit.

Fix

damper

stay

to

front

gear

box.

,

D.7-~T71-

(j!*~)

D'7-~T7

I-

GE*~)

(07

~)

7

'

:JJ~-~T7

H07~)

upper

shaft

lower

sfJaft

(reverse)

(Bag-07) M

front

@

70:/

t-~A7-AO)1&ftlt-l

(07

~)

lower

shaft

(normal)

(Bag-07)

UO):/.,.7

t-~(VfjGL~A7-A~1&ftlt*To

@

Mounting

front

sus

arm - 1

Fix

sus

arm

with

shafts

as

shown

in

photo.

servo

saver

spri

(Bag-OB)

(jJ

ij'-;j{i!-{

/~-<DmlL

-2

~-;j{i!-{

/~-A/IJ

:/?"~AnA/IJ

:/?"7:J.,.

A

:$7-~tll;iYJ.*To

(jJ

Assembling

servo

saver

- 2

Insert

servo

saver

spring

and

screw

spring

adjuster.

(jJ)70:/

t-~A7-Ao)1&Mlt-

2

70:/

t-=¥

'

-V-;j{

';I?

AI;:7

';I/'\-7-Ac

0

'7-

7-A~1&Nlt*To

li.7).jljjl1.O)~

70:/

t-

0

'7

-7-A

(R)0)~~*~0)0'7-:/"'7t-~~ffl

G*To

(jJ)

Mounting

front

sus

arm - 2

Fix

upper

arm &

lower

arm

to

front

gear

box.

Apply

reverse-

screwed

lower

shaft

to

front

lower

arm

only

in

order

to

pre-

vent

from

loosening.

L R

@ij--;j{i!-{

'~-7'CIi.ml

~-;j{i!-{

/,\-o)~~~

G

n~L

'0

@

Servo

saver

-

completed

photo

Confirm

right

&

left

of

servo

saver.

*'

T

A5'-1'!~~;V,-ij"-(06

~)

castor

angle

space

rs

(Bag-

@

70:/

t-~A7-AO)1&Mlt-

3

.:to.,.

A:$7-1fI~~A"'-~-~7

0:/

t-

7·;1

/'\-7-

Aiiir1iI;:I;t~~*To

@

Mounting

front

sus

arm - 3

Insert

castor

angle

adjusting

spacers

on

both

ends

of

front

upper

arms.

photo

shows

right

s i de ,

left

side

in

same

ij"

-

;tf~-1'

J~'-A

-R(

08

~

)

servo

saver

- A R

(Bag-OB)

ij"-;f,~-1'

J~-B(08

~)

B

~)

A (Bag-OB)

@

ij--;j{i!-{

/~-<DmlL

-1

~-;j{i!-{

/,(-:/.,.

7

t-

A~~-;j{'i!-{

'~-B,

~

;j{'

i!-{

/,\-AI;:iMG*To

@

Assembling

servo

saver

- 1

Put

servo

saver

shaft

A

through

servo

saver

8

and

servo

saver

A.

;f,'

-)I-I)

'../'J

S

(09~)

1>

3 x 5 1

mm~T7

I-

(09

~)

@

i!:/:$7-::J*?T.(

:/'J"O';I

Fo)1&Mlt-l

~-;j{i!-{ /~-AI;:IJ

/?;j{-)~~1&Mlt*To

(;t/:/

3

://'\-'Yo)AD-

26

i!:/$'-::J*?T.(

:/?"o

';I

1"~1&MltQ1JI;t,

mml~

@

~

@

~"'('O)ff:

~~rr?rr~L'o

)

@

Fixing

center

connecting

rod-

Fix

link

ball

to

servo

saver

A.

(When

us~ng

option

parts;

AD-26,

use

center

connecting

rod

and

work

on

@ - @ )

ball

link

S

(~)

¢ 3x51

shaft

(~)

@

t!:/$'-::J*?T.(

:/'J"o

';I

l"O)1&11It- 2

;j{-)~IJ:/?

Sl;:~

3 X 5 1

mm:/.,.7

t-~7

9mm

1;:~Q*ctll;iYJ.*To

@

Fixing

center

connecting

rod-2

Screw

ball

link

S

with

3x51m/m

shaft

to

the

length;

79m/m

over

all.

-2-

UI;ttiCTIJ{,

ft:'bfpJU

photo

shows

right

side

and

fix

left

side

in

same

way.

@

i!/9-::J*,?7'..f

/7"0.:;

ttO)1&t-tlt- 3

i!/9-::J*,?7'..f

/?"o.:;

tt~-If-;f{-e'f'J(-A

0)

I)

/?;f{-Jltl:I;tAf.>LJ0*90

@

Fixing

center

connecting

shaft

- 3

Insert

center

connecting

rod

into

link

ball

of

servo

saver

A.

@1

'\

/If-(})1&f.tIt

70/~~~;f{~?~~M4Xl0~~~/7"~~~

~:iEL*90

@

Fixing

bumper

Fix

to

front

gear

bbx

with

M4xl0

tapping

screw.

70;';

I-

7·

y

J

~-

/I/-

Hl0

~)

front

upper

plate

(B

ag-

l0)

I 1 2

1::~(10

~)

3 x 1

2:$'

·y

l::;';?'I::~(10~)

M3x12

tapping

screw

(B

a

g-l0)

@

-If-;f{-e-f

1'\-CDlIllI.

-3 ®

70

/

~

7 .

:;1\-7'1/-

~O)1&~;flt-

1 @

70

/

~7

':J

If-7'I/-

~

o)1&~;flt-

2

-If-;f{-e-f

I'(-r~-fj'-;f{-e-f

I(-~T

7

~

B

~

L*

-If-;f{-e-f

I(-R

. L

~7

.

:;1\-7'1/-

~r~M

3X 1 2

70/

~

~~;f{

.

:;?

~r~M

3 X 1

29':;

1:::/7"

90

~~C~:iEL*90

1:::'~C'~:iEL*90

@

Assembling

servo

saver

- 3

Put

servo

saver

shaft

B

through

servo

saver.

~

Front

section

completed

view

®

Mounting

front

upper

plate

- 1

Fix

servo

saver

R L

to

upper

plate

with

M3x12

screw.

@

A/f-=t!.y<D1&#lt

1!

/~

-771~M

3 X

8llD.~Xt"

~/f-=t!~~1IlZIJJ

It*90

(*'~o.:;

?)lIJ~h

L*1")

*~db1"~Qc~/<-=t!~~~tlTQfIIM<ct>IJ*T

O)""(..:,tt

L

n~1.

\,

@

Mounting

front

upper

plate

- 2

Fix

to

front

gear

box

with

M3x12

tapping

screw.

~71)

;';'f~

I-

.yJ~

bearing

stopper

®

~ /~

-770)1IlZt-tlt-l

I

~~

JiI

¥"VL

bevel

gear

(L)

2 i X 1 2 X 5

""'71)

;';

'f

2

1x12

x5

bea

ri

ng

-e

/~

-77b\a:;,~~JIt=t!~

L, 2 1 X 1 2 X 5

~7

/7",

~71)

/7"A

"'':J/f-~1IlZ1J$1-1.,£9

0

@

Mounting

spur

gear

®

Fixing

center

diff.

- 1

Fix

spur

gear

to

center

diff.

Take

off

bevel

gear

L,

21x12x5

with

M3x8

flat

cap

screW.

bearing

&

bearing

stopper

from

Note:

Be

careful

not

to

break

spur

center

diff.

gear

by

tightening

harder

than

required

.

2 1 x 1 2 x 5

/<{7')

'./';j

I) -v4"-vif{'

;I?

A

rear

gear

box

~~J"4"-vL

bevel

gear(L)

21

x12x5

bearing

----

-___

/<{7 I) './';jA

t-

';11<- _

.::

r

~

bearing

stopper

-~

@~/9-77(1)IBZt-tl:t-2

I) -V=¥-vif{..,?

AI~

~~)"=¥-V

L. 2 1 X 1 2 X 5 1"{7

I)

/~.

1"{7

I) /

~A

t-

"/~-(1)JlllIf~AtLa;90

(~:EP(1)-1

=t-*

~'t~

L.

-*

~

[]

..,

?}llJ't~~

~,ltr:Jlf"(T~L

\, )

@

Fixing

center

diff.

- 2

Insert

bevel

gear

L,

21x12x5

bearing

&

bearing

stopper.

(Take

off

set

screw

as

shown

in

arrow,

apply

screw

lock

liquid

&

tighten

it

again).

@

~

/9

-77(1)1&~-tff-

3

1"{7

1

)

/~A

t-

"/~-'tM

3 X

89"

t::/~t::A

c~~La;90

@

Fixing

center

diff.

- 3

Fix

bearing

stopper

with

M3x8

tapping

screw.

7V-.:f.A

t-

';1/<-(13

1&)

~~)"4"-vL

bevel

gear(L)

I)

-v4"-v*-~?

A

rear

gear

box

center

diff.

7V-.:f.T-(

A?(13

!&)

brake

disk

(Bag-l

3)

@

~

/9

-77(1)IBZt-tlf-4

7v-.:f.7"(

A?f~~/9-77~LI)-v40-v;f{"

?

A~~)"=¥-V

L'tAWJ:fJ<6. 2 1 X 1 2 X 5

I"{

71)

/~1~1;t~AJJ.a;90

@

Fixing

center

diff.

Put

center

diff.

through

brake

disk

and

insert

in

21x12x5

bearing

while

putting

in

bevel

gear(L)

of

rear

gearbox.

@

-e/9-77(1)1&1-tlf-5

~/9-77~9~,

r.;7r.;7)v:f

'

-\p(1)D:t.J"

t-

$~~~/9-77(1)-1

=t-*

~(1)/\{f.g-t)"tt-r1J'

6,

M 4 X 5

-1

=t*

~c

'

**~!v

TT~L

'0

*-*~[]

"

?}llJ{f~L

"(T~L

'0

@

Fixing

center

diff.

- 5

When

trying

to

put

center

diff.

through,

D-cut

on

bevel

gear

meets

with

the

screw

hole

on

center

diff,

and

fix

them

with

M4x5

set

screw.

*apply

screw

lock

liquid.

5m/m

brake

stoppe

7v

-

.:f./<';I

~

~~t:A(13

~)

brake

pad

fixing

screw

(Bag-13)

7v-.:f.

/

<';I

H13

!&)

brake

pad

(Bag-13)

@

rjv-.:f.<DmlI-1

7v-.:f.I\"~/~1~7v-.:f./~',

F't1lJlV-:>ffa;9

o

nnJ!WJ<5m/m

f~fd:Qa;"t"7v-.:f./~',

"'~t::A't

*'l~a;90

@

Assembling

brake

- 1

Fix

braka

pad

to

brake

housing.

Screw

in

to

the

width

of

m/m.

(Bag-13)

®7v-4C1.>MUL-2 @7V-.:f.0)1&MI1

7V-.:f.A

t-

"/~-f~7v-.:f.t.JA~L.

7v-.:f.

I'.,

~/~I~I;t~a;To

7v-.:f.7"(

A?'t7v-.:f./~',

F(1)ra'f~AtLM

3 X

1

81""

t::/~t'Acffi~La;90

@

Assembling

brake

Insert

brake

stopper

brake

cam

into

brake

(~:EP(1)-1

=t-*

~{f~

L.

-*

~[]

';I

?)llJ't~1i

flJl.l.

*'ld.r?lfn~L

'0

)

- 2 @

Fixing

brake

through

Insert

qrake

disk

in

between

brake

housing.

pads

and

fix

with

M3x18

tapping

screw.

(Take

off

set

screw

as

shown

in

arrow,

tighten

it

again

after

applying

screw

lock

liquid

)

-4-

iO~

-T7if-A

H13

!&) - - -_

._-

-

-'

center

diff.

post

(Bag-13)

@

~/9-T7~A

t-(1)1&t-tff

~/9-77~At-{f~/9-77(1)19X7X6

1"{7

1

)

/~f~f;t~a;9o

@

Fixing

center

diff.

post

Insert

center

diff.

post

onto

19x7x6

bearing.

M 3 x 1

2'9"

c:/?'t::.A(lO

~)

M3x12

tapping

screw

(Bag-l0)

M4X12'9"c:/?'t::.A(10~)

M4x12

tapping

screw

(Bag-l 0)

@

I)

-V7';//~-7'I/-

H1)1IllNft

~~9-~7~~~~1)-V~-V*~~~~

M4X129,~~~e~

M3X129

';/

~

~~e~cl)

-V7

,;//'(-7'1/-

~

~1Ill

V

"?ft£To

1)1"7"/~-7-AR(14~)

.u

7

"

/~-7-A

upper

arID

R Z / f{(14

~)

(Bag-14)

ight

side,

too.

G@

')

-V7

';/

/"

-7

-.6.0)m.lr

') -V7

,;//'(-7-.6.f;:

')

-V7

';/

I~-.:x:.

~

I"~

87m/m

1;:t.rQ£1:'tJt;iMf£To

@

Mounting

rear

upper

plate

G@

Assembling

rear

upper

arm

Fix

rear

upper

plate

to

center

Screw

rear

upper

end

onto

diff.

post

and

rear

gear

box

rear

upper

arm

until

87m/m.

with

M4x12

tapping

screw

and

M3x12

tapping

screw.

;iij

front

O';7-:'-T'71-

GU,';)

(07

~)

7

"

/~-:'-T'7

H07

~)

upper

shaft(Bag-07)

o

';7-:'-T

'7

I-

~~';)

(07

~)

lower

shaft

(reverse

screw)(Bag-07)

r£

';)

~

f

t(reverse)(Bag-07)

@ I)

-V~

~

7 - .6.o)1&t-tft-4

')1"7,,7"71'

to:'-T '7

I-

(L)

(07

~)

')1"7,,7"71'

t-:.- T'7

t-

AA

front

(S)

(07

~)

rear

upright

rear

upright

shaft

(L)

(Bag-07)

~EDO)rPI~f;:;L~

shaft

(S)

(Ba

-0

7)

arrow

direction

1"7.,7"71'r:'-T'7r

(S)

(07

~)

rear

upright

shaft(S)

(Bag-07)

@

Fixing

sus

arm

- 1

I)

7,,7"71'I-:'-T'7t-

(L)

(07

~)

rear

upright

shaft(L)

(Bag-07)

Fix

rear

upright

shaft

Land

S.

Insert

from

this

direction

to

prevent

from

loosening.

;f.

-I!-

I)

/?S

ball

link

(S)

I

~

6

;I{-I!-

¢ 6

ball

M3 x 1

O~~~

M3xl0

screw

.A

'9

t::z/

f.'

stabi

end

~

I)

-v~9

t:'7-f-if-<D1Illt-tft-l

@I)

Vi.t~7-.6.0)J!llt-tft-3

~0)~T7~~~G~~~7-.6.~1Illt-t£To

I)

-v~-v;j{';/

~

~f;:

')

-v7

';//~-7

-.6., ')

-Vo?-

7-.6.~1Illt-tft£To

tiJj.l!jjl.l:.O)~

,I)

-VO?

-7-

.6.

(U

0)dj.i$.*:;0)0?-~T7

~~~G£T

o

I)

:/~;j{-J"SI;:M3

X 1

O~*:;~tJt;iMf£To

(:t7':"

3

~/~-':;o)A

-1 4 R

I)

-v~9

t:'7-f-if-

~1Illt-tltQnf~

mmM@'©£1:'~~fb

~

T~t\,

)

@

Fixing

sus

arm

- 3

Fix

sus

arm

with

shafts

as

shown

in

photo.

®>

Fixing

sus

arm

- 4

Fix

rear

upper

arm

and

rear

lower

~

Fixing

rear

stabilizer

- 1

arm

to

rear

gear

box.

Use

lower

Screw

in

ball

link(S);

M3xlO

shaft;

reverse

screw

for

rear

screw.

(When

fixing

option

parts;

lower

arm(L)

dhly

to

prevent

from

A-14

rear

stabilizer,

work

on

loosening.

@

.......

©

_1;-

;t.J,,7"';31'/t-

cup

joint

1\

-

'7:'-T'7

1-(02

~)

half

shaft(~)

axle

@

I)

-V~

~

7 - .6.0)1Illt-tft-2

I)

-VO?-7-.6.~~-V*';/

~

~f;:mz1tftl\-7~T

7

~~,

1]';17':; 3 -f

~~,

7~

~J"~-V7

~o)~f;:

Atl.£To

@

Fixing

sus

arm

- 2

Fix

rear

lower

arm

to

gear

box

and

insert

half

shaft

in

the

slit

of

axle

shaft.

~

6

;I{-I!-

¢ 6

ball

.A'9

t::z

/

f.'

-

--~:i

•••

stab-end

@')

-v~9

t:'7-f"f-0)1Illt-tlt-2

I)

:/~*-J"SI;:~

6

*-Ji-,

~9

c'.:x:.:/

I"~

l;ttIbL-Vt£To

@

Fixing

rear

stabilizer

- 2

Insert

rp

6

ball,

stabi

end

into

link

ball

S.

screw

@

1)

-V

A:$7

t::

5

-1

if

-(1)1IlZftlt-3

I)

-VA:$7

t:5-1if-/{-~

I)

-V7

-:J

/'\-7-b..

Cl\-

7~..,

7

I-(1)II!,a

VC

M 3x

8:$7':1

t::

/?'"

t::

A"t:'

lIllftlt

£90

*;t.:$7

t::5-1if-ra.

~2.

6nm

c~l

()nn

(1)

1.5nm

7v

:'--

"*-

I.

5m/m

(~)

@

I)

-VA:$7

1::5

-1if-(1)lIll#lt-4

M3X12t::A~~67),,~;f{-)"'~~l.,I)-V

O?-

7-b..I~#lt,

A:$7

t::.r.

/

I<'~A:$7I:::

'

5-1if-r(-I~l.,

3

mm-1

~*:;"t"1§I:iEl.,£

90

@

I)

-V

/(/

/'\-<1.)lIllftlt @I)

-vi!?

~

3

/~

1)-V~-v-;f{-:J?Ar~M4

X 1 O:$7-:Jt::/?'"t:A

"t:'

/~//'\-~lIllftlt£90

2

UIJ<A.?LL

\£90

@

Fixing

rear

stabjlizer

- 3

Fi x

with

M3x8

tapp

ing

screw

in

-

be

twen

/

through

rear

upper

arm

and

half

shaft

"For

stabil

i ze r ¢

2.6

&

¢

3.0,

2

kinds

are

.included

.

@

Fixing

rear

stabilizer

- 4

Fix

with

M3xl

2

screw

to

rear

lower

arm

through

¢ 6

alumi

ball

and

fix

with

3m

/ m

set

screw s

tabi

end

through

stabilizer

bar.

@

Fixing

rear

bumper @

Rear

section

completed

view

@

70

/

I-~-v;f{':I?

A(1)lIllftlt

M3

x I 2

t:

:A(

18

'

~

)

M3x l

2s

cr

ew

(Bag-

18

)

:J

-1

/~..,-~1~7

0 /

I-~-v;f{-:J?

A~1IlZftlt£9o

@

Fixing

front

gear

box

Fix

front

gear

box

to

main

chassis.

Fix

bumper

to

rear

gear

box

with

M4xl0

tapping

screw.

@ I)

-v~-v;f{

-:J

?

A(1)lIllftlt-

2

i!/:$7-T'7,r-A

1-,

I)

-v~-v;f{

-:J?

A~1IlZftlt£90

@

Fixing

rear

gear

box-2

Fix

center

diff.

and

rear

gear

box.

cap

screw,

and

center

diff.

post

with

M4x16

and

M4x12

tapping

screw.

_1:_

Stone

gua

rd

@A

1--/15-

r

(1)1IlZftlt

::t:t~

3 /(1)

AD

-5 1A

I-

-

/:t:f-

".

1;t,:,(1)~"t"·c

1J-::>lt*90

@

Assembly

of

stone

guard:

Install

optional

AD

-

51

stone

guard

at

this

stage.

T'y?)["7-b*-)[..

(A

t;li)

knuckle

arm

ball

(B

a

g-A

)

(At;li)

M3T-1'D/T

'y

I-

M3

nylon

nut

(B a

g-A

)

@T'y?

)["7-kO)*-!ilI.-

1

~(

At;li)

T '

y?)["7-b

knuckle

ann

(

Bag

- A)

T'y

?)["7-k*,-)["~T'y

?)["7-b/;:M3

T-1'

D/T'y

I-c

'

1&fH1~9

o

@

Assembly

of

knuckle

arm-1

Install

the

knuckle

arm

ball

to

knuckle

arm

with

M3

nylon

nut.

@9-1'O.y

FR

.

LO)1&1'1'lt-

1

ij--*"t!-1'

J~

'

-~HIJ/;:An~9

o

•

@

Mounting

tie

rod

LR

- 1

Insert

it

in

servo

saver

side.

1L

left

•

1:1

right

®T

'Y?

)["7-bO)*IDl,-

2

~~~~lTn-*~,

*ftnT~9o

®

Assembly

of

knuckle

arm

- 2

Assemble

left

and

right

(§)

9

-1'

o·y F

R.

L

0)1&1'1'lt-

2

1- .y ?

)[..

7 -

b~HIJt;:An~9

0

([j)

1-.y?

)[..7-bO)lf1l1'1'lt

M3

x 1

29

'y

C:

'

/?

'

C:'AC'1&ftlt~9

o

([j)

Mounting

knuckle

arm:

Mount

it

with

M3

x

12

tapping

screw.

® 9

-1'

0

'y

1"

R.

L

0)1&1'1'lt-

3

n,

lfllftltt;:tk~C'9

0

(§)

Mounting

tie

rod

LR-2

®

Mounting

tie

rod

LR-3

Insert

it

in

servo

saver

side.

Left

and

right

tie

rods

are

installed.

*-)[..

I)

/?

(L)

(A t;li)

ball

link(L)

(B a

g-A)

¢ 3 X 5 0

mmD

'y F(A t;li)

¢

3x50m

/ m

rod

(B a g - A)

(@

9-1'O ,y

I"R

.

Lo)*IDi.

3

</>

5

Ommo

.y

I'K*-)["I)

/?

(U

~7

4mml;:

t'!.Q~c

'

tll:i6Jr~9o

(@

Assembly

of

tie

rod

RL:

Screw

ball

link(L)

in

the

¢3x

50m/m

rod

until

the

length

becomes

74m/m.

@ C:*.y

I-

~

i" 7

1-0)1&1'1'lt-

1

c:*,

'y

I-

~

i"

7

1-1;:

¢ 3'7

'y

~

i"-~~lo

'7-7-

bO)I\I;:~l~9o

@

Mounting

pivot

shaft

- 1

Insert

pivot

shaft

into

the

hole

on

lower

arm

with

¢ 3

washer.

(@

1::':*

'

:J

t-

~

T 7

t-

(J)lfllNlj-

2

7~~~/T~CC~*c~l~&*9o

(@

Mounting

pivot

shaft

- 2

Press

it

with

a

pair

of

pliers.

70

/

t-:$f/I

~

-:7t~

Exploded

view

of

fr

o

nt

damper:

CD

Apply

the

thread

lock

liquid

on

the

screw.

CD

A

7'

I)

/ .IfI /

t'

..

CD

spr

ing

end

(2)

70

/

t-

A

7'

I)

/;f

(2)

fr

o

nt

spring

@

A7'I)

/

;j'A

t-

'

:;/~-

@spring

stopper

@

:$f/I

'i'

-I/

t"

@damper

end

¢ 3 x 3 1

n1mO

':J

t"

(B

l!V

¢ 3 x

3lm/m

rod

(B a g - B)

*-)['1)

/'}

(U

(B~

ball

link(L)

(B a

g-B

)

f----

4 8 mm

----I

@ 7 '

:;

1~-7-b.A

t-

':J

1~-(J)*.IllI-l

*-)['1)

/'}

(U

I;:'¢ 3 X 3 1

mmO':J

t"~4

7mml;:'

td7.Q

*

c't1

C;~&*9

0

@ 7

':J

1~-7-b.A

t-

':J

1~-(J)lflI~-tlj

-

2

7 '

:J

1~-7-b.A

t-

':J

1~-~7

'

:J

1

'i'

-7-b.0)I\f;:'~

l,

1::':*

'

:J

t-

~

T 7 H;:,f;1c\bLNJ.*9o

@

Assembly

of

upper

arm

stopper-l

@

Mounting

upper

arm

stopper-2

Screw

~3

3lm/m

rod

into

the

Insert

the

upper

arm

stopper

ball

link(L)

until

the

length

into

the

hole

on

upper

arm

and

becomes

48m/mo

press

it

into

pivot

shaft.

I)

V

:9"/I

~

-

:7t~

Expl o

ded

v i ew of

rear

dampe

r:

@

(J)

@~.~

'/

®.~

Q~

:;r.

~

o

,~

? M-{-

LiJ;T

o

( 9

Apply

the

thread

lock

liquid

on

the

screw

.

CD

A

7'

I)

/;fI

/

t"

CD

spring

end

(2)

1)

VA

7'1)

/'}

"

(2)

rear

spring

@A7'I)/'}

"

At-':J/~-

@spring

stopper

@

:$f/I'i'-I/t"

@damper

end

@

:$f/1~-~1

M1A-

1

:$f/I~-.:t-

T

':J

7'~$1-l*9

o

@

70/

t-:$f

/ I

'i'

-

~

T 7

t-

@

front

damper

shaft

@

I)

v1/

'

/I~-~v7

t-

@

rear

damper

shaft

@

Pouring

damper

oil

- l

Remove

damper

cap.

@I::':A

t-

/ @

piston

eLl

M 2 T

':J

t-

(f) M2

nut

@

:$f/I~-C

I)

/'}

" @

damper

C

ring

®

~

T 7

t-

tJ1

t"

®

shaft

guide

@)P

3 - 0

I)

/'}"

@ P3

O-ring

<1D

70

/

t-

1/'

/ I

~--'T-

A @

front

damper

case

@p

9

-0

1

)

/'}

" @ P9

O-ring

@:$'

''

/I'i'-:f.

T

':J

7'

@

damper

cap

@eA

t-

/ @

piston

(f)M 2

-j-

'

:J

t-

eLl

M2

nut

@

:$f/

I

'i'-

C

I)

/

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@

damper

C

ring

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T 7

t-

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t"

®

shaft

guide

@P

3 - 0

I)

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@ P3

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@I)

v:$f

/ I

~--'T-

A @

rear

damper

case

@P

9

-0

I)

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@ P9

O-ring

@:$f/I~

-

:to

T '

:J

7'

@

damper

cap

-8-

@

7'

:J

/~-7-b.A

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mmt£

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@

Mounting

upper

arm

stopper

- 3

Insert

stop

cover

into

upper

arm

stopper

and

hold

it

with

M3

nylon

nut.

Tighten

it

until

the

rod

comes

O.

5m/m

over

the

nylon

nut.

(

B

~

--

:$"/

1

~

-~1

)[,

damper

oi

l

(B

ag

-B

)

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2

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)

@

Pouring

damper

oil-2

Pour

damper

oil.

(move

the

piston

up

and

down

to

get

rid

of

the

air.)

Mugen Engineering 2WD SPORT User manual

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