MULTIQUIP TuffTruk TB12SE User manual
PAGE 2 — TB12SE/TB12PE TUFFTRUK POWER BUGGY • OPERATION MANUAL — REV. #0 (04/01/22)
TABLE OF CONTENTS
TB12SE/TB12PE
TuffTruk Walk-Behind
Power Buggy
Safety Information ................................................ 3-6
Specifications (Buggy)............................................. 7
Specifications (Electric Motor)................................. 8
Noise And Vibration................................................. 9
Dimensions............................................................ 10
General Information............................................... 11
Components ..................................................... 12-13
Inspection ......................................................... 14-15
Operation ......................................................... 16-19
Maintenance..................................................... 20-26
Error Codes ...................................................... 28-29
Troubleshooting ..................................................... 30
Electronic Component Locator ............................. 32
Wiring Diagram...................................................... 33
TB12SE/TB12PE TUFFTRUK POWER BUGGY• OPERATION MANUAL — REV. #0 (04/01/22) — PAGE 3
SAFETY INFORMATION
DO NOT operate or service the equipment before reading
the entire manual. Safety precautions should be followed
at all times when operating this equipment.
Failure to read and understand the safety
messages and operating instructions could
result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others.The
safety messages specifically address the level of exposure
to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION
or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
GENERAL SAFETY
CAUTION
NEVER
operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.
Avoid wearing jewelry or loose fitting clothes that may
snag on the controls or moving parts as this can cause
serious injury.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.
NEVER operate this equipment under the
influence of drugs or alcohol.
ALWAYS
clear the work area of any debris, tools, etc.
that would constitute a hazard while the equipment is
in operation.
No one other than the operator is to be in the working
area when the equipment is in operation.
DO NOT
use the equipment for any purpose other than
its intended purposes or applications.
NOTICE
This equipment should only be operated by trained and
qualified personnel 18 years of age and older.
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized
equipment modification will void all warranties.
PAGE 4 — TB12SE/TB12PE TUFFTRUK POWER BUGGY • OPERATION MANUAL — REV. #0 (04/01/22)
SAFETY INFORMATION
NEVER use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
ALWAYS know the location of the nearest
fire extinguisher.
ALWAYS know the location of the nearest
first aid kit.
ALWAYS know the location of the nearest phone or keep
a phone on the job site. Also, know the phone numbers
of the nearest ambulance, doctor and fire department.
This information will be invaluable in the case of an
emergency.
TUFFTRUK SAFETY
DANGER
NEVER operate the equipment in an explosive
atmosphere or near combustible materials.An
explosion or fire could result causing severe
bodily harm or even death.
WARNING
Accidental starting can cause severe injury or death.
ALWAYS place the ON/OFF switch in the OFF position.
NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death. Disconnection of any of these
devices will void all warranties.
NEVER approach power lines with any part of the
TuffTruk unless all local, state/provincial and federal
(OSHA) required safety precautions have been taken.
Use extreme caution when approaching high voltage
power lines.
CAUTION
ALWAYS
inspect the surface over which you will travel.
Look for holes, drop-offs and obstacles. Look for rough
and weak spots on docks, ramps or floor.
ALWAYS
Look for oil spills, wet spots and slippery
surfaces. Look for soft soil, deep mud and standing water.
Watch for anything that might make you lose control or
cause the TuffTruk to tip over.
ALWAYS
clear away trash and debris. Pick up anything
that might puncture the tires.
ALWAYS
make sure aisles, ramps, doorways and
passages are clear.
ALWAYS
plan your work. Make sure you know where
you will make your pickups, dumps and turns. Before
you take a load, know where you will place it.
NEVER travel down a slope with
a full load.The possibility exists
of tipping.
DO NOT operate the TuffTruk on
unsafe haul roads, load areas,
and dump areas.
DO NOT
operate TuffTruk on excessive slopes with a
grade higher than 25° (45%), forward and backward.
DO NOT
operate TuffTruk on extremely uneven surfaces.
NEVER allow people to ride inside the tub/bucket.
DO NOT
operate the TuffTruk at excessive speeds.
Reckless operation may cause accidents and severe
injury. Slow down when approaching people, wet areas,
and going up and down grades. It is the responsibility of
the operator to adjust speed, as necessary, depending
on the conditions of the road or path.
Forward travel speed should not exceed 4 mph
(6.44 km/h). Reverse travel speed should not exceed
1.5 mph (2.42 km/h).
ALLOW
extra time to stop when operating the TuffTruk
on wet surfaces or loosely graded materials.
DO NOT
dump materials from bucket/tub while the
TuffTruk is moving.
TIPPING OF BUGGY
CAN OCCUR
WARNING
TB12SE/TB12PE TUFFTRUK POWER BUGGY• OPERATION MANUAL — REV. #0 (04/01/22) — PAGE 5
SAFETY INFORMATION
NOTICE
ALWAYS ensure TuffTruk is securely placed on
appropriate blocks or jackstands when performing
maintenance.
When parking on a slope, position the TuffTruk at a right
angle to a slope.
When filling or dumping DO NOT exceed payload
capacity of TuffTruk.
ALWAYS be aware of traveling conditions. Reduce load
if necessary.
DO NOT activate dump mechanism (tub/bucket) if
TuffTruk is facing a down hill slope.
DO NOT stand in front or along side the TuffTruk when
discharging a load.
ALWAYS block the TuffTruk with appropriate blocks when
leaving the TuffTruk parked on a slope.
To prevent unexpected loss of control, DO NOT start
engine on a sloping surface.
Ensure that the speed control levers works freely and
returns to the stop position. DO NOT start electric motor
unless speed control linkage is working properly.
Make sure that the tires are inflated to the manufacturer’s
recommended tire pressure.
NEVER operate the TuffTruk with bad or worn tires.
ALWAYS replace defective tires with new ones.
Avoid sudden stops and starts and changes in direction.
Operate the controls smoothly. DO NOT jerk the steering
or any other controls.
NEVER attempt to engage the controls except from the
operator’s position.
NEVER operate or tow the TuffTruk in traffic or on public
roads.
ALWAYS keep the machine in proper running condition.
Fix damage to machine and replace any broken parts
immediately.
The entire TuffTruk (tub, shroud, wheels, etc.) should be
cleaned after every use. Make sure there is no buildup of
concrete, grease, oil or debris on the machine.
ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel.
BATTERY SAFETY
DANGER
DO NOT
drop the battery. There is a possibility that the
battery will explode.
DO NOT expose the battery to open flames,
sparks, cigarettes, etc.The battery contains
combustible gases and liquids. If these
gases and liquids come into contact with a
flame or spark, an explosion could occur.
WARNING
ALWAYS wear safety glasses when
handling the battery to avoid eye irritation.
The battery contains acids that can cause
injury to the eyes and skin.
Use well-insulated gloves when picking up
the battery.
ALWAYS
keep the battery charged. If the battery is not
charged, combustible gas will build up.
DO NOT
charge battery if frozen. Battery can explode.
When frozen, warm the battery to at least 61°F (16°C).
ALWAYS
recharge the battery in a well-ventilated
environment to avoid the risk of a dangerous concentration
of combustible gases.
If the battery liquid (dilute sulfuric acid)
comes into contact with clothing or skin,
rinse skin or clothing immediately with
plenty of water.
If the battery liquid (dilute sulfuric acid) comes into
contact with eyes
, rinse eyes immediately with plenty
of water and contact the nearest doctor or hospital to
seek medical attention.
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