
Manual# I27028 iRev. 2 – 11/22/2017
TABLE OF CONTENTS
CHAPTER 1 – REVISION HISTORY................................................................................................. iii
CHAPTER 2 – INTRODUCTION.....................................................................................................1-1
CHAPTER 3 – SAFETY NOTES .....................................................................................................2-1
CHAPTER 4 – PRINCIPLES OF OPERATION...............................................................................3-1
3.1 Dehumidifier Operating Principle .........................................................................................3-1
3.2 About the R-Series Units......................................................................................................3-3
3.3 Control System and Power Distribution...............................................................................3-7
3.4 Energy Modulation...............................................................................................................3-7
CHAPTER 5 - INSTALLATION........................................................................................................4-1
4.1 Inspection.............................................................................................................................4-1
4.2 Lifting the unit.......................................................................................................................4-1
4.3 Stacking the units (cage option only)...................................................................................4-1
4.4 Positioning the Unit..............................................................................................................4-1
4.5 Connecting the Ductwork.....................................................................................................4-3
4.6 Gas Connections..................................................................................................................4-5
4.7 Electrical Connections..........................................................................................................4-6
4.8 Connecting a Remote Humidistat (OPTIONAL) ..................................................................4-7
CHAPTER 6 - OPERATING INSTRUCTIONS ................................................................................5-1
5.1 Controls and Indicators........................................................................................................5-1
5.2 Starting the Unit ...................................................................................................................5-2
5.3 Adjusting the Process and Reactivation Dampers...............................................................5-3
5.4 Adjusting the Process BYPASS Damper (R15 ONLY)........................................................5-4
5.5 Final Checks ........................................................................................................................5-4
5.6 Reacting to Alarms...............................................................................................................5-4
5.7 Stopping the Unit..................................................................................................................5-5
5.8 Long-Term Shutdown...........................................................................................................5-6
5.9 HMI (OPTION) .....................................................................................................................5-6
CHAPTER 7 - MAINTENANCE .......................................................................................................6-1
6.1 Quick Maintenance Check...................................................................................................6-1
6.2 Suggested Maintenance Schedule......................................................................................6-1
6.3 Checking the Reactivation Outlet Temperature...................................................................6-2
6.4 Cleaning the Air Filters.........................................................................................................6-2
6.5 Removing and Replacing the HoneyCombe®Wheel...........................................................6-3
6.6 Inspecting the HoneyCombe®Wheel...................................................................................6-4
6.7 Cleaning the HoneyCombe®Wheel.....................................................................................6-5
6.8 Inspecting the Seals.............................................................................................................6-6
6.9 Changing the Seals..............................................................................................................6-6
6.10 Inspecting the Blower Fans..................................................................................................6-7
6.11 Inspecting the Roller Wheels ...............................................................................................6-7
6.12 Inspecting the Electronic Controls .......................................................................................6-8
6.13 Inspecting the Wheel Drive Motor (CHAIN DRIVE SYSTEMS)...........................................6-8
6.14 Inspecting and Maintaining the Chain..................................................................................6-9
6.15 Inspecting the Wheel Drive Motor AND BELT (BELT DRIVE SYSTEMS)........................6-10
6.16 Checking the Humidistat (Optional)...................................................................................6-10
6.17 Burner Adjustment Procedure............................................................................................6-11
6.18 Checking the Flame Rod....................................................................................................6-17
6.19 Checking the Spark Plug....................................................................................................6-17
6.20 Storage and Long-Term Shut-Down..................................................................................6-17