NAMYSLO EASY FLOW User manual

BIEDRZYCHOWICE 96A
48-250 GŁOGÓWEK
+ 48 694 44 88 37
[e-mail]
EASY FLOW
AGREGAT TALERZOWY
SCHEIBENEGGE
DISC HARROW
DÉCHAUMEUSE À DISQUES
дисковый культиватор
INSTRUKCJA OBSŁUGI
BIEDRZYCHOWICE 2020

Manual EASY FLOW
DEKLARACJA ZGODNOŚCI
DECLARATION OF CONFORMATY
DICHIARAZONE DI CONFORMITA
009/PM/20
NAMYSLO Damian Namysło
Biedrzychowice 96A, 48-250 Głogówek
Ust-IdNr.(NIP): PL 755-184-91-20, Regon: 369058315
Oświadczamy, że produkowany przez nas wyrób
We affirm that product manufacturated by us
Affermano che e prodotto da noi
Nazwa: BRONA TALERZOWA
Name:
Nome:
Typ/model: EASY FLOW
Type/model:
Tipo:
Spełnia wymogi następujących norm i norm zharmonizowanych:
Is in accordance with the following harmonized standards:
E in conformita delle seguenti norme:
oraz spełnia wymogi zasadnicze następujących dyrektyw:
And is in accordance with the following directives:
A conforme alle seguenti directive:
2006/42/WE Dyrektywa Maszyn
2006/42/WE Machinery Directive
2006/42/WE Le direttiva macchine
EN ISO 12100-1:2003 Bezpieczeństwo maszyn - Pojęcie podstawowe, ogólne zasady
projektowania - Część 1: Podstawowa terminologia, metodyka
EN ISO 12100-1:2003 Safety of machinery - Basic concepts, general principles for design - Part 1: Basic
technology, methodology
EN ISO 12100-1:2003 Sicurezza del macchinario - concetti di base, principi generali di progettazone - Parte
1: Concetti fondamentali e metodologia
89/686/EWG Dyrektywa Środków Ochrony Indywidualnej PPE
89/686/EWG Personal Protective Equippment (PPE) Directive
89/686/EWG Directtiva DPI

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Manual EASY FLOW
TABLE OF CONTENTS
1. General information ...................................................................................................................4
2. Rules of safe work ......................................................................................................................6
2.1. Connection of the aggregate to the tractor................................................................................8
2.2. Hydraulic system .........................................................................................................................8
2.3. Maintenance and repair activities ..............................................................................................9
2.4. Road transport ......................................................................................................................... 10
3. Warning and information graphics ......................................................................................... 11
4. Intended use of the aggregate ................................................................................................ 12
5. Description of disc harrow ..................................................................................................... 13
5.1. Disc harrow version 4m and 4,5m............................................................................................ 14
5.2. Disc harrow version 5m and 6m............................................................................................... 14
5.3. Disc harrow version 8m............................................................................................................ 15
6. Work with an aggregate .......................................................................................................... 16
6.1. Connection of the aggregate to the tractor............................................................................. 16
6.2. Wing lock.................................................................................................................................. 16
6.3 Hydraulic system....................................................................................................................... 17
6.4.Aggregate adjustment............................................................................................................... 18
6.5. Road transport ......................................................................................................................... 18
7. Technical characteristic .................................................................................................................... 18
8. Malfunction removal ........................................................................................................................ 19
9. Technical service and storage .......................................................................................................... 20
10. Dissasembly and cassation............................................................................................................. 20
11. GUARANTEE CARD.......................................................................................................................... 21
12. Notes ............................................................................................................................................... 22

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Manual EASY FLOW
1. General information
NAMYSLO Damian Namysło congratulates on the purchase of a modern disc harrow
EASY FLOW.
We are convinced that the aggregate will meet the customer's expectations.
Upon purchase, the user receives a complete machine, assembled at the factory and ready to
work.
For proper and safe use, we recommend that you carefully read this manual.
The manual is an essential part of the machine and should be kept for future use. The manual
includes a machine parts catalog and a warranty card.
Correct use of the machine together with appropriate maintenance, lubrication and storage
will facilitate keeping it in good condition and ready for work.
The machine has been designed and manufactured taking into account all the requirements
related to its safe use, in accordance with applicable standards. However, it is necessary to
comply with all recommendations contained in the operating instructions and applicable legal
regulations regarding the use of the machine.
It should be borne in mind that, despite the application of solutions aimed at meeting all
requirements of national and international standards in the field of ergonomics and safety of
use, hazards associated with, for example, residual risk, as well as situations that cannot be
predicted during work cannot be excluded.
The EASY FLOW disc harrow can work on light, medium and medium firm soils, on even,
stony fields, with a slope of up to 12ᴼ.
Using the aggregate for other purposes will be understood as using it contrary to its intended
use.
Additional information on the rules of use and spare parts can be obtained on the website:
www.namyslo.pl, directly or by phone at NAMYSLO Damian Namysło or at machine sales
outlets.
Any deviations from the manufacturer's requirements and applicable legal regulations,
including making any changes to the machine's design, without the consent of the
manufacturer, the use of non-original spare parts will be understood as non-compliant use.
Damian Namysło is not liable for damages arising at that time.
The manufacturer reserves the right to make constructional, technological and equipment
changes agreed with IBMER and PIMR. These changes will be included in the instructions
for use and maintenance on an ongoing basis in the form of annexes.

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Manual EASY FLOW
The product is identified by a data plate located on the main frame beam of the aggregate.
The type plate contains the following data:
• name and address of the manufacturer
• machine name,
• machine type,
• year of construction,
• serial number,
• weight,
• KTM symbol
Figure 1. Name plate

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Manual EASY FLOW
2. Rules of safe work
To avoid hazards, read the operating instructions before using the machine and observe the
following instructions:
Operation and use of the machine may only be entrusted to a person who has the
appropriate qualifications authorizing them to work with agricultural tractor
aggregates and who has read this operator's manual. The service should be
performed only from the ground, after lowering the machine onto an even,
hardened surface.
The cultivator should be connected to the tractor in a correct manner, in
accordance with the instructions in the operating manual, securing the connecting
elements with factory-made pins and cotter pins.
Before starting the aggregate, check that there are no bystanders, especially
children, or objects that can pose a threat. Only the operator can stay in the work
area of the aggregate.
Before using the machine, pay attention to its technical condition,
and especially on the method of attaching individual working units and connecting
(hydraulic) system to the tractor. Check that all components are
working properly.
Do not use a machine that is not technically functional!
The unit's working units may be hazardous, but due to their functions, they cannot
be covered. The operator must pay attention during work that there are no
bystanders near the working aggregate. Ensure good visibility of the area around
the unit. The safe distance from the working aggregate is 5m.
When working with the aggregate, in the event of a danger to the operator or
bystanders being found, stop the tractor immediately, turn off the engine on the
tractor, lower the machine to the resting position and apply the handbrake.

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Manual EASY FLOW
When working, the generator operator should wear buttoned clothing. Loose items
of clothing can be caught in rotating items, which puts the operator at risk.
The machine must not be moved backwards with the machine lowered.
It is forbidden to transport people on the machine, as well as objects that are not
the equipment of the aggregate.
It is forbidden to leave the tractor cabin while the aggregate is moving.
Before leaving the tractor, lower the machine to the ground, turn off the engine of
the tractor and remove the key from the ignition. Do not leave the machine on a
slope.
It is forbidden to get between the tractor and the machine with the engine running
and if it is not secured by applying the parking brake and placing wedges under
the wheels.
Operation of the aggregate is only permitted when the safety device is working
properly.
The manufacturer is not responsible for damage resulting from incorrect operation
of the machine, incorrect or inaccurate adjustment, use of the machine contrary to
its intended use, use of non-factory spare parts, introduction of changes in the
structure by the user without consulting the manufacturer.
If inscriptions and signs placed on the machine become damaged or illegible, they
should be immediately replaced with new ones (ordered from the manufacturer or
at the point of sale).

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Manual EASY FLOW
Meeting the requirements for using the machine, operating and repair according to
the manufacturer's instructions and strict compliance with them is a condition of
proper use.
Failure to comply with the above rules may lead to hazards for the operator and
bystanders, as well as damage to the unit. NAMYSLO Damian Namysło is not
responsible for damages resulting from this.
2.1. Connection of the aggregate to the tractor
Before connecting or disconnecting the aggregate with the three-point suspension
system, check that the tractor control levers are in a position in which the
unintentional raising or lowering of the lifting arms will not occur.
When connecting the machine to a three-point linkage, make sure that the
connection systems are in the same category.
There is a risk of crushing or cutting in the linkage zone of the linkage. When
starting the lift, nobody may be between the machine and the tractor.
2.2. Hydraulic system
When connecting the hydraulic system hoses to the tractor, make sure that there is
no pressure in the system. However, when disconnecting the system, lower the
machine to the ground, reduce the pressure and turn off the engine of the tractor.
Sockets and plugs of the hydraulic system should be properly marked to avoid
errors during connection. Incorrect connection of the hoses can lead to danger for
the operator. When replacing installations, new hydraulic hoses must have the
same technical specifications as those replaced.

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Manual EASY FLOW
Hydraulic system leaks should be removed using available methods which do not
pose any hazards.
The injection of hydraulic fluid under pressure can cause personal injury and pose
a serious threat to the operator. In the event of injury, consult a physician
immediately.
Hydraulically lowered elements can change their position only if there are no
bystanders, objects or devices (e.g. power lines) in their range that can pose a
threat.
Used oil and grease, in accordance with applicable legal regulations, should be
handed over to the appropriate points (refineries, gas stations) collecting
lubricants.
2.3. Maintenance and repair activities
Corrective actions may be performed by a person with appropriate qualifications.
Servicing and repair work requiring the machine to be connected to the tractor
should be carried out with the handbrake applied and the engine in the tractor and
machine turned off.
When carrying out maintenance or repair operations, it is prohibited to get under
the machine, which must be in the rest position.
Replace damaged parts with new original ones. Disassembly and assembly of
parts in the aggregate can be performed by a properly trained person, using
appropriate tools. Bolts and nuts should be checked and tightened regularly.

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Manual EASY FLOW
Loose components for repair or maintenance must be reattached properly.
When working with sharp parts, use appropriate tools and gloves.
When welding on a machine or tractor, disconnect the leads from the battery and
alternator.
When replacing parts, use original spare parts with the same technical
specifications.
2.4. Road transport
When traveling on public roads, observe the applicable laws regarding road safety,
vehicle lighting and the machine.
During journeys, it should be remembered that the aggregate exceeds the transport
width of 2.5 m and may pose a threat to people and animals passed during
transport journeys.
On public roads it is allowed to move only with the arms of the aggregate folded
to transport position and mechanically secured against accidental unfolding.
For driving on public roads the aggregate must be equipped with lighting devices
and appropriate plates for slow moving vehicles.

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Manual EASY FLOW
3. Warning and information graphics
The EASY FLOW chiller is factory marked with the following graphics:
Table 1. Warning and information graphics

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Manual EASY FLOW
4. Intended use of the aggregate
The EASY FLOW disc harrow is designed to break stubble. We use it to crush manure,
destroy turf on fallow land.
It can also be used for stubble cultivation, but on condition that the field is not cultivated and
cutting of the grasslands does not create better conditions for its development.
The working elements of the aggregate are two rows of discs, one row of the toe harrow and
optionally: a tubular shaft, a toothed shaft, a V-ring.
Adjustment of the depth of work of the aggregate is achieved by turning the beam assembly
by changing the position of the pin or hydraulic adjustment.
The rear of the machine is a chassis assembly, lifted during operation.

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Manual EASY FLOW
5. Description of disc harrow
EASY FLOW disc harrow is produced in various working widths: 4m, 4.5m, 5m, 6m and 8m.
It is equipped with a three-point linkage (TUZ) and a drawbar category - 4m, 4.5m 5m, 6m
and 8m versions.
Power Requirements:
150 HP for the 4m version,
160 HP for 4.5m version,
170 HP for the 5m version,
220 HP for 6m version
and 270 hp for the 8m version.
The main part of the aggregate is the central frame and wings that make up the transport
position using a hydraulic system with four cylinders (version 4m, 4.5m, 5m, 6m and 8m).
The transport width for the 4m, 4.5m, 5m, 6m and 8m versions is the same and amounts to
2.97.
To the middle frame and the wings are attached:
• drawbar with a category III three-point linkage beam,
• front beam assembly with disc coulters with 560mm disc diameter or other,
• rear beam assembly with disc coulters with 560mm disc diameter or other,
• the arms of the rear finger harrow assembly and kneaded roller assembly,
• rear chassis assembly controlled by a hydraulic cylinder additionally equipped with a
braking system.
Spacing between beams of disc coulters: 1200mm. Aggregate frame height over
soil surface: max 760mm. The disc coulter spacing is standard 250mm.
As a standard, the aggregate is equipped with a mechanical system of locking the wings in the
transport position, especially important when traveling on public roads.
The rear part of the aggregate is a chassis assembly with a pneumatic braking system (with
extra charge), lifted for the duration of work by means of a hydraulic cylinder to the working
position of the machine.
The hydraulic cylinder of the chassis has a special valve blocking the piston rod in a certain
position, for example - maximum deflection, which protects the chassis from uncontrolled
lifting, for example when driving on public roads.
Warning and lighting sign holders are attached to the frame. However, the aggregate is not
factory-equipped with the above-mentioned boards.

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Manual EASY FLOW
5.1 Disc harrow version 4m and 4,5m
Figure 2. EASY FLOW 4,5 m.
5.2 Disc harrow version 5m and 6m
Figure 3. EASY FLOW 6 m.

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Manual EASY FLOW
5.3 Disc harrow version 8m
Fig. 4 EASY FLOW 8m

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Manual EASY FLOW
6. Work with the aggregate
6.1. Connection of the aggregate to the tractor
Before hitching the aggregate, check that the tractor linkage connectors have the same length;
After inserting the coupling pins into the holes of the three-point suspension system (three-
point suspension system), secure them with cotter pins;
When reversing cause coupling of the set to the tractor;
Connect the hydraulic hoses to the tractor's external hydraulic sockets;
Connect the rear wheel brake pneumatic hoses;
Unlock the wing coupling bolt in transport position;
Fold the machine wings to a horizontal position;
Level the cultivator transversely and longitudinally by shortening or lengthening the tractor's
hitching rods accordingly;
We adjust the working depth of the machine by changing the angle of inclination of beams
using a hydraulic system consisting of four hydraulic cylinders - with a fixed position of the
rear shaft or changing the position of the pin.
In order to ensure controllability and proper operation of the drive system, it is necessary to
install in the front part of the tractor properly selected weights corresponding to the purchased
version of the machine.
6.2. Wing lock
The unit is equipped with manual wing lock in transport position (4m, 4.5m, 5m, 6m, 8m
version).
The wings must always be blocked, especially when traveling on public roads.
In order to protect the wings against accidental, uncontrolled falling, after raising the wings to
the vertical position, lock the wings by pulling the bolt fixed on the right wing of the machine,
and then insert it into the hole of the left wing plate, which will cause permanent mechanical
coupling of both wings.

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Manual EASY FLOW
6.3. Hydraulic system
The hydraulic system of the EASY FLOW aggregate consists of four double-acting cylinders
with the symbol:
CJ2F - 80/45 / 800z (4m, 5m, 6m version) and two high pressure hoses. The hoses are
connected to the tractor's external hydraulic sockets. The servomotors are used to fold the
unit's wings into transport or working position.
Four double-acting cylinders with the symbol: CJ2F - 28/50 / 200z (4m, 5m, 6m version) and
two 3m versions were used to adjust the working depth.
Before each season, check the condition of the hoses, system connections and installation
tightness.
Remove leaks and replace damaged cables with new ones.
It should also be remembered that high pressure oil is present during operation and that
chafing or cutting may cause uncontrolled leakage, dangerous to the operator and the
environment.
Regardless of the condition of the hydraulic hoses, they should be replaced every 5 years with
the same ones. Damaged hoses should be replaced with new ones, under no circumstances
should they be repaired!
6.4. Aggregate adjustment
Depending on soil, weather conditions or, for example, the need to prepare soil for the right
type of crop, the EASY FLOW aggregate requires proper adjustment.
Adjustment of the aggregate operation should be carried out during the first journey, at the
recommended operating speed: 7-10 km / h.
Recommended maximum working depth is 15cm.
The EASY FLOW chiller has the following adjustment options:
• Changing the working depth of the aggregate - the basic adjustment of the working depth
of the aggregate consists in setting the angle of rotation of the disc coulter beams appropriate
for the given conditions. We change the angle of rotation of the beams by appropriately
extending the piston rods of the cylinders mounted on the wings, to the satisfying depth of
work (Figs. 6 and 7);
• Changing the position and angle of the toe harrow - we adjust the position and angle of
the toe harrow. We adjust the angle by moving the fixing screws in the holes, and the depth is

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adjusted by turning the crank levers accordingly, then we lock the screws again in the new
harrow position.
Manual EASY FLOW
6.5. Road transport
Each time, before the machine is expected to be transported on public roads, the machine
must be properly prepared. To do this, we perform the following actions:
• Using the hydraulic system, we fold the machine arms to an upright position and secure
them mechanically, using a cable controlled pin;
• Disconnect the hydraulic hoses from the tractor and place them in the appropriate sockets;
• At the front of the tractor, we attach appropriate weights with a weight appropriate to
maintain maneuverability on the road;
• We mount on the brackets located on the aggregate plates distinguishing slow moving
vehicles and portable light and warning devices. A device containing two warning signs with
white position lamps and white reflectors towards the front and two plates with group lamps
and red reflectors towards the rear shall be used.
During transport, the aggregate should be raised to such a height that the clearance under the
aggregate is about 30cm. Transport speed must not exceed 15 km / h.
Moving on public roads without traffic signs and lighting required by traffic regulations
may cause an accident.
Light and warning devices are not the equipment of aggregates. The user can buy them
at points of sale of agricultural machinery.
7. Technical characteristic
Figure 5. Technical characteristic

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Manual EASY FLOW
8. Malfunction removal
Symptoms
Reason
Removal method
The hydraulic cylinder
is not working
•wrong connection
•not enough oil
•system leakage
•obstructed hole in
the orifice
•improve
connection
•add oil
•remove the leak
•check the flange
for patency
The string roller does
not spin
•damaged bearing
•roller hub spooled
with string
•replace the
bearing
•unlock the hub
Uneven pressure of disc
coulters
•poor leveling of
the machine
•improve leveling
Table 2. Malfunction removal

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Manual EASY FLOW
9. Technical service and storage
The lifetime and reliability of the unit's operation depend strictly on the properly performed
service and maintenance.
After the first 10 hours of operation, tighten all screw connections. Each time after finishing
work, the aggregate should be carefully inspected, cleaned of soil residues and dust.
Before prolonged standstill, for example in winter, the machine's working elements that come
in direct contact with the soil should be preserved by lubricating their surface with oil. And
the defects of paint coats should be supplemented.
The hydraulic hoses must be cleaned, the plugs protected against any dirt or moisture and
placed in appropriate sockets on the machine.
When carrying out maintenance and repair work, wear suitable protective clothing and gloves.
Maintenance operations should be carried out after ensuring adequate clearance around the
machine.
The aggregate should be stored on an even, hardened, horizontal surface in a dry, well-
ventilated place, sheltered from atmospheric influences in a way that does not pose a threat to
humans and animals.
During storage the aggregate must rest on the ground in an unfolded state.
10. Disassembly and cassation
Disassembly of the machine should be carried out by persons familiar with its construction
and appropriate qualifications, equipped with appropriate personal protective equipment and
working clothes. These operations should be performed with the use of appropriate tools after
placing the machine in rest position on a flat and hard surface.
Due to the magnitude of forces that may exceed 200N, when dismantling individual
components such as the frame, wings, etc., use lifting devices using constructional nodes as
hooks.
Lifting devices used during dismantling may only be operated by a qualified person.
The machine must be deleted after it has been completely dismantled. Used lubricants and oil
from the hydraulic cylinder should be passed through the collection network of gas stations or
directly to the refinery.
The disassembled aggregate should be returned to a scrap collection point or as secondary
material.