Roxell Dozit User manual

031804102471
EN ENGLISH
User's Guide
Translation of the original instructions

ROXELL - 040 - 2416
Dozit - USER'S GUIDE - EU
0
TABLE OF CONTENTS
TABLE OF CONTENTS
DISCLAIMER
GENERAL INFORMATION
GENERAL SAFETY RULES 1.......................................................
OPERATOR'S GUIDE 2............................................................
TROUBLE SHOOTING GUIDE 4....................................................
DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY

ROXELL - 2313
DISCLAIMER : The original, authoritative version of this manual is the Dutch version produced by
ROXELLbvba.Subsequentchangestoanymanualmadebyanythirdpartyhavenotbeenreviewednorauthenticatedby
Roxell. Such changes may include, but are not limited to, translation into languages other than Dutch, and additions to or
deletionsfromtheoriginalcontent.Roxelldisclaimsresponsibilityforanyandalldamages,injuries,warrantyclaimsand/or
any other claims associated with such changes, inasmuch as such changes result in content that is different from the
authoritative Roxell--published Dutch version of the manual. For current product installation and operation information,
please contact the customer service and/or technical service departments of Roxell. Should you observe any questionable
contentin any manual,pleasenotifyRoxell immediately inwritingto: ROXELLbvba -- Industrielaan 13,9990 Maldegem --
Belgium.

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GENERAL INFORMATION
THESE INSTRUCTIONS MUST BE READ, UNDERSTOOD AND ALL POINTS OBSERVED BY THE
USER, THE RESPONSIBLE AND OPERATING PERSONNEL.
1. OBEY THE LEGAL REGULATIONS AND THE APPLICABLE RULES!
This concerns, among other things, the European directives transposed into national legislation and/or the laws,
safety and accident prevention regulations that apply in the user's country.
During assembly, operation and maintenance of the installation the legal regulations concerned and the applicable
technical rules must be obeyed.
2. INTENDED USE
The installation has been designed solely for intensive livestock use and has been developed according to the ap-
plicable rules of good workmanship. Extra loading of the product is therefore prohibited. Any other use is considered
to be improper use. The manufacturer is not responsible for damage resulting there from. The user bears sole re-
sponsibility.
3. NOT-INTENDED USE
All use different than described in point 2” intended use” is at the responsibility of the end user.
4. LIABILITY
The (Extended) Warranty will not apply if any of the following has occurred: failure to conduct incoming goods
inspection with regards to the Products, improper handling, transportation, modification or repair; accident, abuse
or improper use; improper assembly, installation, connection or maintenance (having regard to Roxell’s most
current assembly, installation, connection and maintenance manuals); force majeure; negligence, lack of
supervision or of maintenance on the part of customer; normal wear and tear; use of cleansing agents and
disinfectants that are excluded in Roxell’s most current use and maintenance manuals;use of cleansingagents and
disinfectants in violation with the instructions received from the suppliers; or use of the Products in an ATEX-
surrounding.
The (Extended) Warranty shall not apply in the event of a defectcaused eitherby materialsor accessories supplied
by or services rendered by Customer; or by an intervention by a person or entity which is not authorised or qualified
for carrying out such intervention. Furthermore, the (Extended) Warranty will only apply if the Products are used in
livestock houses and if all parts or components of the Products are supplied by Roxell.
Roxell will not be liable for any damages caused due to improper use, assembly, installation, connection or
maintenance of the Products. In this respect, the Customer expressly acknowledges that (i) all use, assembly,
installation, connection or maintenance must be donein accordance with Roxell’s most current assembly,
installation, connection and maintenance manuals and (ii) the electrical installation on which the Products must be
connected must be done in accordance with applicable local legislation on electrical installations. Furthermore, the
Products must be tested both mechanically and electrically in accordance with state of the art techniques and
applicable local legislation.
5. PERSONNEL QUALIFICATIONS
USER:
The person who uses a function or operation of a product for their work or who works on the product. The user must
be able to read the instructions for use and fully understand them. The user has knowledge of the functioning and
construction of the installation.
TECHNICALLY TRAINED PERSON:
An expert who can assemble and maintain the installation (mechanically/electrically), and resolve malfunctions.
Onthebasisofhis/hertechnicaltrainingandexperience,he/shehassufficientknowledgetobeabletoassessactiv-
ities, recognise possible dangers and rectify dangerous situations.

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6. INFORMATION ABOUT THE RESIDUAL RISKS - USED SAFETY SIGNS
There are three levels of danger, which you can recognize from the signal word
* DANGER
* WARNING
* CAUTION
The nature and source of the imminent danger and possible consequences of not obeying warnings is stated here!
DANGER
DANGER indicates a direct imminent dange
r
that can result in a serious or even
fatal accident if the safety measures are not respected.
WARNING
WARNING indicates a possible imminent danger that can result in a serious acci-
dent or damage to the product if the safety measures are not respected.
CAUTION
CAUTIONindicates possible, dangerous situations that can result in minor physical
injury or material damage if the safety measures are not respected.
This symbol refers to supporting information.
not allowed
allowed
7. STORAGE
Put all parts to be assembled in a room or at a location where the not yet assembled components are protected
against weather influences.
8. TRANSPORT
Depending on the size of the parts and according to local circumstances and local legislation, the parts of the ma-
chine have to be transported with a forklift.
The forklift must be operated by a qualified person and in accordance with the rules of good workmanship.
When lifting the load, always check if the center of gravity of the load is stable.

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9. DISMANTLING
Dismantle the installation and its components in accordance with the environmental legislation of the country or the
local authorities applicable at that time. All functioning products and exchange parts must be stored and disposed of
in accordance with the applicable environmental regulations.
Environmental information for customers in the European Union
European directive 2002/96/EC amended by the Directive 2008/34/EC requires that equipment that
bears this symbol on the product or packaging must not be disposed of with unsorted household
waste. This symbol indicates that the product must be disposed of separately. Your are yourself re-
sponsible for the destruction of this and other electrical and electronic equipment via the disposal
channels designated for that purpose by the national or local government. The correct destruction
and recycling of this equipment prevents anynegative consequences for the environment andhealth.
For more information about destroying your old equipment, contact your local authorities or waste
disposal service.
Information about waste disposal - electrical/electronic material for companies
1. In the European Union
If you have used the product for commercial purposesand you want to disposeof it, contact Roxell who will give you
information about the return of the product. It is possible that you willhave to pay a disposal charge for the return and
recycling. Small products (and small quantities) can be processed by the local collection agencies.
2. In other countries outside the European Union
If you want to dispose of this product, contact the local authorities for information concerning the correct disposal
procedure.
10. THE LEVEL OF NOISE EMISSION
The noise level of the installation in operation does not exceed 70dB(A).
11. LOCK OUT TAG OUT – LOCK METHOD GENERAL
- Everyone needs his own lock and tag (label), which can’t be removed by other persons.
- Inform all persons who are influenced by the procedure.
- Localize all sources of energy (electric, hydraulic, pneumatic).
- Switch off.
- Lock out and tag out.
- Check if the source of energy is switched off.
- Remove any remaining energy.
12. USE PERSONAL PROTECTIVE EQUIPMENT.
Ensure you wear personal protective equipment (gloves, dust masks...).
13. SUFFICIENT LIGHTING - ILLUMINANCE
-A minimum illuminance of 200 lux is necessary during usage, maintenance and installation.
- Provide at the installation (portable) emergency lighting in case of power failure.
14. ELECTRICAL EQUIPMENT, CONTROL PANELS, COMPONENTS AND DRIVE
UNITS
- To operate control panels, there must be atleast70cmoffreespace.
- Control panels must always remain closed. The key of the control panel must be in possession of an au-
thorized person.
- The necessary measures must be taken by the user to keep out rats, mice and other vermin from the
control panels
- If electrical equipment, control panels, components and drive units are damaged, the system must be
stopped IMMEDIATELY!
- Electrical equipment, control panels, components and drive units should NEVER be sprayed with water or
other liquid!
- Electrical equipment, control panels, components and drive units should NEVER be covered with any ma-
terial.

ROXELL - 040 - 2416 Dozit - USER'S GUIDE - EU
1
GENERAL SAFETY RULES
Carefully read the following instructions before
USING the system
DozitNr.:040
Automatisch voedersysteem voor zeugen in groepshuisvesting
Automatic feeding system for group sow feeding
DANGER
This SYMBOL will be used to draw your attention to matters that are
of GREAT IMPORTANCE for your SAFETY.
It means : WARNING - follow the safety instructions :
disconnect the current - re-read the safety rules.
In short : BE ALERT.IGNORING these instructions can cause
SERIOUS INJURIES or even DEATH.
IMPORTANT
1. Before you do any repair,ormaintenance works, always disconnect the electri-
city supply by switching off the main switch.
2. Ensure you wear personal protective equipment (gloves, dust masks).
3. With normal use the opening system starts automatically.
Never put your hands on opening tubes or cables before you have completely
switched off the electricity supply andmadesurethatnobody can switch it on
without your knowledge.
4. Never allow unauthorized persons to enter the house in your absence.
5. If the opening system stalls : immediately switch off the system. Carefully read
the trouble shooting guide and strictly follow instructions.
Contact a technically trained person.
Acableunder tension can cause very serious injuries when breaking.
6. Regularly check the cable and tube connections. Tighten if necessary.
7. Regularly check that the motor handy box is properly closed.

TO ADJUST THE TRANSPORT CAPACITY
USING A CONTROL DISPENSER
If both sows of the same dispenser leave the group, you must shut-off the dispens-
er with the shut-off slide.
If you use a control dispenser to stop the feed supply system, take care that there are
always sows in that compartment.
1. First you need to calibrate the scale [liter] with your special
feed, because the scale is an indicative one (look next page).
2. Use the white scale for pellets and the yellow scale for mash.
3. Move the slide to the desired amount of feed.
4. Example for pellets : to feed 2 kg pellets, you set the slide
handle at 3,2 litres on the white scale.
5. You adjust the same quantity for each group.
TO ADJUST THE AMOUNT OF FEED
OPERATOR’S GUIDE
If a sow of a dispenser leaves the group, you must use Aor B to stop the feed
flow.
With the turn button on the control panel (position 0 to 5), you should set the speed of feed dos-
age up to 100-120 grams/minute. Directive:
- mash : position 3, 4 or 5
- pellets : position 1, 2 or 3
ADMINISTERING MEDICINES
TO SHUT OFF THE DISPENSERS
1. You can administer solid medicines per group. Open the windows of all dispensers of
the group.
2. Add the medicines to the feed in the dispensers.
3. Close the windows again.
1. Stop the feed supply system. Switch off the central control panel.
2. Open the window on the front of the dispenser.
3. Open both outlet positions AandB.
4. Open the protection hood: press both clips and slide the hood (over the body) up to
above the window.
5. Clean the inside and the outside of the dispenser (max. 25 Bar).
6. Let dry.
7. Close the protection hood.
8. Close both outlet positions AandBin the correct position.
9. Start the fill system.
4
5
4
5
0 = No feed from A. 1 = Feed from A.
0 = No feed from B. 1 = Feed from B.
Open Closed
When a compartment is empty, shut off all dispensers in that compartment.
You do this when there is still a meal after all dispensers have been filled, or after the
last meal, before filling the dispensers again.
To do so, disconnect the feed supply system (on the central control panel).
ATTENTION ! DO NOT adjust the amount of feed unless the dispenser is empty.
0516 04101853
TO CLEAN THE DISPENSER
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Dozit - USER'S GUIDE - EU
2

0516 04101853
ROXELL - 040 - 2416 Dozit - USER'S GUIDE - EU
3
The indication of the volume on the ROXELL dispenser for mash and pellets is an indicative scale and can differ from the usage of your specifically used feed.
For an exact feed dosage ROXELL recommends to calibrate the scale of the dosage with your specific feed before production.
1. Use a dispenser which is installed on your feeding system.
2. Choose an indicative scale on the dispenser on the feed (mash or pellets) in use.
3. Place the slide handle on the chosen scale at 1 l and fill the dispenser by the filling system.
4. Empty the dispenser and weigh the feed quantity. Note this on the calibration table (look below).
5. Repeat this procedure 5 times in total for the same volume.
6. The average of these 5 measurements reflects the real dosage of your feed at the chosen scale of the ROXELL dispenser.
7. Repeat with other volumes (1l. 7l) .
REMARK: Repeat this procedure, if you change the type of feed.
OPERATOR’S GUIDE
CALIBRATION OF THE DISPENSER
TABLE OF CALIBRATION
Measurement 1 2 3 4 5 Calibration Weight
Scale Dispenser Average
1l
2l
3l
4l
5l
6l
7l

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Dozit - USER'S GUIDE - EU
4
TROUBLE SHOOTING GUIDE
Switch off the main switch first.
Use personal protective equipment.
DANGER
ACTIONS IN GREY BACKGROUND MUST BE DONE BY A TECHNICALLY TRAINED PERSON.
PROBLEM CAUSE CORRECTIVE ACTION
1. Dispenser motor
does not run
”On-off” switch not on ”I”. Adjust switch.
Thermic switching off of the motor. Orange lamp lights.Check thermic pro-
tection. Measure phase current.
Level switch in control dispensers keeps
responding.
Clean if necessary.
Check the operation of the switch.
Wrong or no programming of time clock. Check programming.
2. Feed does not
fall from Dozit
Shut off slide is not open. Open the proper shut off slide.

Inbouwverklaring betreffende niet voltooide machines (Richtlijn 2006/42/EG, Bijlage II.1.B)
Declaration of incorporation of partly completed machinery (Directive 2006/42/EC, Annex
II.1.B)
Fabrikant/Manufacturer:
Roxell, Industrielaan 13, 9990 Maldegem
Tel: [phone]
Fax: [phone]
Verklaart geheel onder eigen verantwoordelijkheid dat het product:
Declares on its own responsibility that the product:
Dozit Nr: 040…
Automatisch voedersysteem voor zeugen in groepshuisvesting.
Automatic feeding system for group sow feeding.
Waarop deze verklaring betrekking heeft, in overeenstemming is met:
- de volgende richtlijnen: 2006/42/EG (Machinerichtlijn); 2014/30/EU (Elektromagnetische
Compatibiliteit).
- de geharmoniseerde Europese Normen: EN ISO 13857:2008; EN 349:1993 + A1:2008; EN ISO
12100:2010; EN 60204-1:2006; EN 61439-1:2011; EN 61439-2:2011
Het is verboden bovengenoemd product in gebruik te stellen voordat de machine waarin het
wordt ingebouwd in overeenstemming met de bepalingen van de Machinerichtlijn is verklaard.
Tevens verbindt de fabrikant (of zijn gemachtigde) zich om op met redenen omkleed verzoek van de
nationale autoriteiten de relevante informatie over deze niet voltooide machine door te geven. De
wijze van doorgifte is digitaal. De wijze van informatieverschaffing laat de intellectueel-
eigendomsrechten van de fabrikant van de niet voltooide machine onverlet.
(NL)
Relating to this declaration, is in accordance with
- The following directives 2006/42/EC (Machinery Directive); 2014/30/EU (Electromagnetic
Compatibility).
- The harmonised European standards: EN ISO 13857:2008; EN 349:1993 + A1:2008; EN ISO
12100:2010; EN 60204-1:2006; EN 61439-1:2011; EN 61439-2:2011
This product must not be put into service until the machinery into which it is to be
incorporated has been declared in conformity with the provisions of the Machinery Directive.
The manufacturer (or its agent) also undertakes, at the duly reasoned request of the national
authorities, to provide the relevant information concerning this partly completed machinery. The
method of transmission will be digital. The manner in which the information is provided does not
prejudice the manufacturer’s intellectual property rights concerning the partly completed
machinery.
(EN)
Plaats, Datum / Place, Date : Maldegem, 01/01/2018
………………………………..
Dhr. Gino Van Landuyt
Managing Director
“This part may only be filled out if all built-in subparts are delivered by Roxell”
EG-verklaring van overeenstemming (Richtlijn 2006/42/EG, Bijlage II.1.A)
EC-declaration of conformity (Directive 2006/42/EC, Annex II.1.A)
Wij/We_________________________________________________
(naam installateur/name fitter)
_____________________________________________________________________
_____________________________________________________________________
(volledig adres en land/complete address)
Verklaren geheel onder eigen verantwoording de
Declare completely on own justification that
________________________________________________________
(naam machine/name machinery) (nummer CE-label/number CE-label)
In een installatie te hebben ingebouwd geheel volgens de Roxell-voorschriften en in
overeenstemming met de bepalingen van de Machinerichtlijn.
Has been incorporated in conformity with the provisions of the Machinery Directive and the
prescriptions of Roxell bvba.
________________________________________________________
(plaats, datum/place, date) (naam, handtekening/name, signature)
De EG-verklaring van overeenstemming / inbouwverklaring betreft uitsluitend de machine of niet
voltooide machine in de toestand waarin zij op de markt is gebracht, met uitsluiting van de later
bijvoorbeeld door de verdeler en/of installateur en/of eindgebruiker toegevoegde componenten en/of
verrichte bewerkingen.
The EC-declaration of conformity / declaration of incorporation relates exclusively to the machinery or
partly completed machine in the state in which it was placed on the market and excludes components
which are added and/or operations carried out thereafter for instance by the distributor and/or the
installer and/or the final user.
04101903
SPECIMEN

ROXELL bvba, Industrielaan 13, B-9990 Maldegem (Belgium)
Tel. [phone] - Fax. [phone] - e-mail: [email protected] - www.roxell.com
ROXELL USA, Inc. - 720 Industrial Park Road - Anderson, MO 64831 (USA)
Phone [phone] - Fax. [phone] - e-mail: inf[email protected] - www.roxell.com
ROXELL Malaysia - No. 12 Jalan Anggerik Mokara31/48, Kota Kemuning - Industrial Park, 40150 Shah Alam, Selangor,
Malaysia - Tel: [phone] or [phone] - Fax: [phone] - A division of CTB Malaysia Sdn. Bhd.
(868715-X) - e-mail: [email protected]om - www.roxell.com
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Ленинградский проспект, д. 37, корп. 9, пом. 653
Телефон: [phone] Факс: [phone] - Эл. адрес: info.rus[email protected] - www.roxell.com