NARGESA CC60 User manual

INSTRUCTIONS BOOK
PRADA NARGESA, S.L
Ctra. de Garrigàs a Sant Miquel s/n · 17476 Palau de Santa Eulàlia (Girona) SPAIN
Tel. [phone] · [email protected] · www.nargesa.com
2-AXIS POSITIONER LIMIT
NON-MANDREL PIPE BENDER CC60

Thank you for choosing our machines
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INSTRUCTIONS BOOK FOR PIPE BENDER LIMIT CC60 2
CONTENTS
1. ACCESSORY DETAILS ............................................................................................................ 3
1.1. Accessory Identification ................................................................................................ 3
1.2. Dimensions ................................................................................................................... 3
1.3. Accessory Description .................................................................................................. 4
1.4. General Characteristics ................................................................................................ 4
1.5. Machine Parts ............................................................................................................... 5
2. TRANSPORT AND STORAGE ................................................................................................. 6
2.1. Transport ....................................................................................................................... 6
2.2. Storage Conditions ....................................................................................................... 6
3. MAINTENANCE ......................................................................................................................... 7
3.1. Greasing the Moving Parts ........................................................................................... 7
4. LIMIT LOCATION AND INSTALLATION .................................................................................. 8
4.1. Limit Location ................................................................................................................ 8
4.2. Dimensions and Work Area ......................................................................................... 8
4.3. Acceptable External Conditions .................................................................................... 8
4.4. Installing the Limit ......................................................................................................... 9
4.5. Adjusting the Limit ....................................................................................................... 16
5. INSTRUCTIONS FOR USE ..................................................................................................... 19
5.1. Limit Features and Use ............................................................................................... 19
5.2. Securing the Pipe to the Limit ..................................................................................... 19
5.3. Installing the Through Pipe ......................................................................................... 19
5.4. Adjusting the Longitudinal Limits ............................................................................... 20
5.5. Adjusting the Cross Limit ............................................................................................ 21
5.6. Adjusting the Pipe Rotation Angle .............................................................................. 22
TECHNICAL ANNEXES

INSTRUCTIONS BOOK FOR PIPE BENDER LIMIT CC60 3
Make NARGESA
Type of accessory 2-axis positioner limit
Model CC60
1. ACCESSORY DETAILS
1.1. Accessory Identification
1.2. Dimensions
Figure 1. Outside dimensions of Pipe Bender Limit CC60

INSTRUCTIONS BOOK FOR PIPE BENDER LIMIT CC60 4
Reference 140-17-01-50000
Max. size round steel pipe 60.3 mm or 2" Schedule-40 or 2" Gas x 4 mm.
Max. size round steel through pipe 42.4 mm or 1 1/4”
Max. angle of curvature -180º / 0º / 180º
Dimensions 3003 x 897 x 1131 mm
Weight 125 Kg
PRADA NARGESA S.L is not liable for any damages that may be caused due to improper use or a
breach of the safety rules by users.
1.3. Accessory Description
The Non-Mandrel Pipe Bender Limit CC60 is an accessory specifically designed to position the pipe or
profile during bending.
The CC60 limit makes it possible to produce serial parts faster with more precision and repetitiveness.
• Adjustable longitudinal positioning with 6 positions
• Angular head rotation every 5 degrees
• Adjustable four-hook tray for round and square pipes
• Longitudinal movement with high-precision linear guides
• Automatic anti-collision control
• Easy handling and preparation for complex parts
1.4. General Characteristics

INSTRUCTIONS BOOK FOR PIPE BENDER LIMIT CC60 5
1.5. Machine Parts
Longitudinal cart
Floor securing part
Adjustable
stopper
Cross limit
Cross cart
Vertical
support
Adjustment guide
Clamps
Pipe
securing
tray
(Longitudinal
limit switch
sensor
(inductive)

INSTRUCTIONS BOOK FOR PIPE BENDER LIMIT CC60 6
2. TRANSPORT AND STORAGE
2.1. Transport
The limit should be moved as follows:
- Along the bottom through the pallet at the base of the box using a forklift or lift truck as indicated in the
illustration. Never raise the limit more than 200 mm off the ground or it may tip over.
Figure 4. Moving the Limit
2.2. Storage Conditions
The Pipe Bender Limit may not be stored anywhere that does not meet the following requirements:
- Moisture of 30-95%
- A temperature of -25 to 55ºC or 75ºC over periods not to exceed 24 hours (please remember these
temperatures are for storage conditions)
- Do not pile heavy objects on top

INSTRUCTIONS BOOK FOR PIPE BENDER LIMIT CC60 7
ATTENTION: To grease the Limit, you must stop the machine and press the “Emergency Stop”
button.
3. MAINTENANCE
3.1. Greasing the Moving Parts
Keeping the moving parts on the limit clean is recommended to ensure proper operation and extend the
service life.
To grease the limit skids on the CC60, simply grease all the limit greasers: 8 in all, every 30 days .
Front view
Rear view

INSTRUCTIONS BOOK FOR PIPE BENDER LIMIT CC60 8
ATTENTION: The limit moves while the machine does the bending. Do not place anything in the
Limit work area that may obstruct its movement.
4. LIMIT LOCATION AND INSTALLATION
4.1. Limit Location
Try to position the machine and limit in the proper location so they do not have to be moved; otherwise,
follow the steps described in the Transport section (no. 2). Position over a smooth, level surface to prevent
vibrations and movements during bending operations .
4.2. Dimensions and Work Area
Take the dimensions, limit work area and the lengths of any part to be worked into consideration when po-
sitioning the limit.
The pipe bender may be used by a single operator who must stand on the side of the limit to manage the
adjustable stoppers and the pipe securing tray.
Before starting the bending process, the operator shall adjust the limit and secure the material while the
machine is off.
Figure 6. Limit Work Area
4.3. Acceptable External Conditions
- A room temperature of +5ºC to +40ºC without exceeding an average temperature of +35ºC over 24 hours.
- Moisture of 30-90% without water condensation.

INSTRUCTIONS BOOK FOR PIPE BENDER LIMIT CC60 9
4.4. Installing the Limit
1. Install the vertical limit support by inserting it into the guides on the end and screw in.
2. Screw in the vertical support using the four screws.
3. Install the guide covers by firmly pressing. Use a plastic hammer if necessary.