National Instruments CMS-9068 Assembly Instructions

cRIO-9068

MAINTAINING HARDWARE
NI CMS-9068, NI MMS-9068,
and NI EMSA-9068
NI Condition Monitoring Device, NI Motor Monitoring Device, and
NI Electromagnetic Signature Analysis Device for NI InsightCM™
This document describes how to maintain the CMS-9068 NI Condition Monitoring Device,
MMS-9068 NI Motor Monitoring Device, and the EMSA-9068 NI Electromagnetic Signature
Analysis Device. The CompactRIO-based CMS-9068, CompactRIO-based MMS-9068, and
the CompactRIO-based EMSA-9068 are bundles of hardware and software that include the
following components and features:
• cRIO-9068 integrated controller and chassis
• NI C Series modules installed in the chassis
• Pre-installed NI InsightCM Application software
• Network configuration via USB drive
Note Complete the steps in the NI InsightCM Monitoring Device Quick Start
before using this document.
Note The chassis and modules included in the cRIO-9068 have been individually
certified and rated for safety, environmental, and regulatory information. Refer to
ni.com/manuals for complete hardware documentation for each device, including
safety, environmental, and regulatory information.
Contents
Controller Front Panel...............................................................................................................2
Mounting the Device.................................................................................................................3
Dimensions........................................................................................................................3
Mounting Requirements....................................................................................................4
Ambient Temperature........................................................................................................5
Mounting the Device Directly on a Flat Surface.............................................................. 6
Mounting the Device on a Panel....................................................................................... 7
Mounting the Device on a DIN Rail................................................................................. 9
Mounting the Device on a Rack......................................................................................10
Mounting the Device on a Desktop.................................................................................10
Installing C Series I/O Modules in the Chassis.......................................................................12
I/O Module Arrangements ............................................................................................. 13
Removing I/O Modules from the Chassis.......................................................................15
Connecting to a Network........................................................................................................ 15

Grounding the Chassis............................................................................................................ 15
Wiring Power to the Controller...............................................................................................16
Powering On the Controller.................................................................................................... 17
Understanding LED Indications on the Controller................................................................. 17
POWER LED..................................................................................................................18
STATUS LED..................................................................................................................18
USER1 LED....................................................................................................................18
USER FPGA1 LED........................................................................................................ 18
Troubleshooting Network Communication.............................................................................19
Resetting the Network Configuration of the Controller..................................................19
Where to Go Next................................................................................................................... 20
Worldwide Support and Services............................................................................................ 21
Controller Front Panel
The following figure shows the I/O ports and other features of the cRIO-9068 controller.
Figure 1. cRIO-9068 Controller Front Panel
1
4
2
5
8
3
6
97
NI cRIO-9068
RESET
PORT 1 / RS232 PORT 2 / RS232 PORT 3 / RS485
INPUT 9-30 V
25 W MAX
ACT/
LINK
10/100
1000
ACT/
LINK
1
2
10/100
1000
V1
C
V2
C
POWER
STATUS
USER1
USER FPGA1
DO NOT SEPARATE CABLES WHEN ENERGIZED IN HAZARDOUS LOCATIONS
1. LEDs
2. Reset button
3. Power connector
4. RJ-45 Ethernet port 2
5. RJ-45 Ethernet port 1
6. USB port
7. RS-485 Serial port
8. RS-232 Serial port
9. RS-232 Serial port
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Mounting the Device
To obtain the maximum allowable ambient temperature of 70 °C, you must mount the
cRIO-9068 horizontally on a flat, metallic, vertical surface such as a panel or wall. You can
mount the cRIO-9068 directly to the surface or use the NI Panel Mounting Kit. The following
figure shows the cRIO-9068 mounted horizontally.
Figure 2. cRIO-9068 Horizontal Mounting
NI cRIO-9068
1
1. Up
You can also mount the cRIO-9068 in other orientations, on a nonmetallic surface, on a
35-mm DIN rail, on a desktop, or in a rack. Mounting the cRIO-9068 in these or other
configurations can reduce the maximum allowable ambient temperature and can affect the
typical accuracy of modules in the cRIO-9068. For more information about typical accuracy
specifications for C Series modules and temperature deratings caused by different mounting
configurations, visit ni.com/info and enter the Info Code criotypicaljp.
Caution Make sure that no C Series modules are in the cRIO-9068 before
mounting it.
Tip Before using any of these mounting methods, record the serial number from
the back of the cRIO-9068 so that you can identify the cRIO-9068 in the NI
InsightCM web application . You will be unable to read the serial number after you
mount the cRIO-9068.
Dimensions
The following figures show the front and side dimensions of the cRIO-9068. For detailed
dimensional drawings and 3D models, visit ni.com/dimensions and search for the module
number.
Maintaining NI CMS-9068, MMS-9068, and EMSA-9068 Hardware for an NI InsightCM Device | © National Instruments | 3

Figure 3. cRIO-9068 Front Dimensions
302.8 mm
(11.92 in.)
NI cRIO-9068
88.1 mm
(3.47 in.)
4.0 mm
(0.16 in.)
Figure 4. cRIO-9068 Side Dimensions
44.1 mm
(1.74 in.)
44.1 mm
(1.73 in.)
14.1 mm
(0.55 in.)
29.3 mm
(1.15 in.)
Mounting Requirements
Your installation must meet the following requirements for cooling and cabling clearance.
Allow 50.8 mm (2 in.) on the top and the bottom of the cRIO-9068 for air circulation, as
shown in the following figure.
4| ni.com | Maintaining NI CMS-9068, MMS-9068, and EMSA-9068 Hardware for an NI InsightCM Device

Figure 5. cRIO-9068 Cooling Dimensions
NI cRIO-9068
Cooling Dimensions
50.8 mm (2.00 in.)
Cooling Dimensions
50.8 mm (2.00 in.)
Allow the appropriate space in front of C Series modules for cabling clearance, as shown in
the following figure. The different connector types on C Series modules require different
cabling clearances. For a complete list of cabling clearances for C Series modules, visit
ni.com/info and enter the Info Code crioconn.
Figure 6. cRIO-9068 Cabling Clearance
Cabling Clearance
50.8 mm (2.00 in.)
29.1 mm
(1.14 in.)
50.8 mm
(2.00 in.)
Ambient Temperature
Measure the ambient temperature at each side of the cRIO-9068, 63.5 mm (2.5 in.) from the
side and 25.4 mm (1 in.) forward from the rear of the cRIO-9068, as shown in the following
figure.
Maintaining NI CMS-9068, MMS-9068, and EMSA-9068 Hardware for an NI InsightCM Device | © National Instruments | 5

Figure 7. cRIO-9068 Ambient Temperature Location
25.4 mm
(1.00 in.)
1
1
63.5 mm
(2.50 in.)
25.4 mm
(1.00 in.)
63.5 mm
(2.50 in.)
1. Location for measuring the ambient temperature
Mounting the Device Directly on a Flat Surface
For environments with high shock and vibration, NI recommends mounting the cRIO-9068
directly on a flat, rigid surface using the mounting holes in the cRIO-9068.
What to Use
• cRIO-9068
• Screwdriver, Phillips #2
• M4 or number 8 screw (x3), user-provided, longer than 19 mm (0.75 in.) to pass all the
way through the cRIO-9068
What to Do
Complete the following steps to mount the cRIO-9068 directly on a flat surface.
NI cRIO-9068
1. Prepare the surface for mounting the cRIO-9068 using the Surface Mounting Dimensions.
2. Align the cRIO-9068 on the surface.
3. Fasten the cRIO-9068 to the surface using the M4 or number 8 screws appropriate for the
surface. Tighten the screws to a maximum torque of 1.3 N · m (11.5 lb · in.).
Surface Mounting Dimensions
The following figure shows the surface mounting dimensions for the cRIO-9068.
6| ni.com | Maintaining NI CMS-9068, MMS-9068, and EMSA-9068 Hardware for an NI InsightCM Device

Figure 8. cRIO-9068 Surface Mounting Dimensions
141.7 mm
(5.58 in.)
47.2 mm
(1.86 in.)
NI cRIO-9068
47.0 mm
(1.85 in.)
30.8 mm
(1.21 in.)
Mounting the Device on a Panel
You can use the NI panel mounting kit to mount the cRIO-9068 on a panel.
What to Use
• cRIO-9068
• Screwdriver, Phillips #2
• NI panel mounting kit, 782863-01
– Panel mounting plate
– M4 × 23 screw (x3)
What to Do
Complete the following steps to mount the cRIO-9068 on a panel.
Maintaining NI CMS-9068, MMS-9068, and EMSA-9068 Hardware for an NI InsightCM Device | © National Instruments | 7

NI cRIO-9068
1. Align the cRIO-9068 and the panel mounting plate.
2. Fasten the panel mounting plate to the cRIO-9068 using the screwdriver and M4 × 23
screws. NI provides these screws with the panel mounting kit. Tighten the screws to a
maximum torque of 1.3 N · m (11.5 lb · in.).
Note You must use the screws provided with the NI panel mounting kit
because they are the correct depth and thread for the panel mounting plate.
3. Fasten the panel mounting plate to the surface using the screwdriver and screws that are
appropriate for the surface. The maximum screw size is M5 or number 10.
Panel Mounting Dimensions
The following figure shows the panel mounting dimensions for the cRIO-9068.
Figure 9. cRIO-9068 Panel Mounting Dimensions
355.6 mm
(14.00 in.)
336.5 mm
(13.25 in.)
9.5 mm
(0.38 in.)
17.6 mm
(0.69 in.)
88.1 mm
(3.47 in.)
31.7 mm
(1.25 in.)
63.5 mm
(2.50 in.)
7.2 mm
(0.29 in.)
NI cRIO-9068
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Mounting the Device on a DIN Rail
You can use the NI DIN rail mounting kit to mount the cRIO-9068 on a standard 35-mm DIN
rail.
What to Use
• cRIO-9068
• Screwdriver, Phillips #2
• NI DIN rail mounting kit, 779018-01
– DIN rail clip
– M4 × 25 flathead screw (x2)
What to Do
Complete the following steps to mount the cRIO-9068 on a DIN rail.
1. Align the cRIO-9068 and the DIN rail clip.
2. Fasten the DIN rail kit to the cRIO-9068 using the screwdriver and M4 × 25 flathead
screws. NI provides these screws with the DIN rail mounting kit. Tighten the screws to a
maximum torque of 1.3 N · m (11.5 lb · in.).
Note You must use the screws provided with the NI DIN rail mounting kit
because they are the correct depth and thread for the DIN rail clip.
Clipping the Device on a DIN Rail
Complete the following steps to clip the cRIO-9068 on a DIN rail.
Maintaining NI CMS-9068, MMS-9068, and EMSA-9068 Hardware for an NI InsightCM Device | © National Instruments | 9