National Instruments CMS-9068 Assembly Instructions

cRIO-9068

MAINTAINING HARDWARE
NI CMS-9068, NI MMS-9068,
and NI EMSA-9068
NI Condition Monitoring Device, NI Motor Monitoring Device, and
NI Electromagnetic Signature Analysis Device for NI InsightCM™
This document describes how to maintain the CMS-9068 NI Condition Monitoring Device,
MMS-9068 NI Motor Monitoring Device, and the EMSA-9068 NI Electromagnetic Signature
Analysis Device. The CompactRIO-based CMS-9068, CompactRIO-based MMS-9068, and
the CompactRIO-based EMSA-9068 are bundles of hardware and software that include the
following components and features:
• cRIO-9068 integrated controller and chassis
• NI C Series modules installed in the chassis
• Pre-installed NI InsightCM Application software
• Network configuration via USB drive
Note Complete the steps in the NI InsightCM Monitoring Device Quick Start
before using this document.
Note The chassis and modules included in the cRIO-9068 have been individually
certified and rated for safety, environmental, and regulatory information. Refer to
ni.com/manuals for complete hardware documentation for each device, including
safety, environmental, and regulatory information.
Contents
Controller Front Panel...............................................................................................................2
Mounting the Device.................................................................................................................3
Dimensions........................................................................................................................3
Mounting Requirements....................................................................................................4
Ambient Temperature........................................................................................................5
Mounting the Device Directly on a Flat Surface.............................................................. 6
Mounting the Device on a Panel....................................................................................... 7
Mounting the Device on a DIN Rail................................................................................. 9
Mounting the Device on a Rack......................................................................................10
Mounting the Device on a Desktop.................................................................................10
Installing C Series I/O Modules in the Chassis.......................................................................12
I/O Module Arrangements ............................................................................................. 13
Removing I/O Modules from the Chassis.......................................................................15
Connecting to a Network........................................................................................................ 15

Grounding the Chassis............................................................................................................ 15
Wiring Power to the Controller...............................................................................................16
Powering On the Controller.................................................................................................... 17
Understanding LED Indications on the Controller................................................................. 17
POWER LED..................................................................................................................18
STATUS LED..................................................................................................................18
USER1 LED....................................................................................................................18
USER FPGA1 LED........................................................................................................ 18
Troubleshooting Network Communication.............................................................................19
Resetting the Network Configuration of the Controller..................................................19
Where to Go Next................................................................................................................... 20
Worldwide Support and Services............................................................................................ 21
Controller Front Panel
The following figure shows the I/O ports and other features of the cRIO-9068 controller.
Figure 1. cRIO-9068 Controller Front Panel
1
4
2
5
8
3
6
97
NI cRIO-9068
RESET
PORT 1 / RS232 PORT 2 / RS232 PORT 3 / RS485
INPUT 9-30 V
25 W MAX
ACT/
LINK
10/100
1000
ACT/
LINK
1
2
10/100
1000
V1
C
V2
C
POWER
STATUS
USER1
USER FPGA1
DO NOT SEPARATE CABLES WHEN ENERGIZED IN HAZARDOUS LOCATIONS
1. LEDs
2. Reset button
3. Power connector
4. RJ-45 Ethernet port 2
5. RJ-45 Ethernet port 1
6. USB port
7. RS-485 Serial port
8. RS-232 Serial port
9. RS-232 Serial port
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Mounting the Device
To obtain the maximum allowable ambient temperature of 70 °C, you must mount the
cRIO-9068 horizontally on a flat, metallic, vertical surface such as a panel or wall. You can
mount the cRIO-9068 directly to the surface or use the NI Panel Mounting Kit. The following
figure shows the cRIO-9068 mounted horizontally.
Figure 2. cRIO-9068 Horizontal Mounting
NI cRIO-9068
1
1. Up
You can also mount the cRIO-9068 in other orientations, on a nonmetallic surface, on a
35-mm DIN rail, on a desktop, or in a rack. Mounting the cRIO-9068 in these or other
configurations can reduce the maximum allowable ambient temperature and can affect the
typical accuracy of modules in the cRIO-9068. For more information about typical accuracy
specifications for C Series modules and temperature deratings caused by different mounting
configurations, visit ni.com/info and enter the Info Code criotypicaljp.
Caution Make sure that no C Series modules are in the cRIO-9068 before
mounting it.
Tip Before using any of these mounting methods, record the serial number from
the back of the cRIO-9068 so that you can identify the cRIO-9068 in the NI
InsightCM web application . You will be unable to read the serial number after you
mount the cRIO-9068.
Dimensions
The following figures show the front and side dimensions of the cRIO-9068. For detailed
dimensional drawings and 3D models, visit ni.com/dimensions and search for the module
number.
Maintaining NI CMS-9068, MMS-9068, and EMSA-9068 Hardware for an NI InsightCM Device | © National Instruments | 3

Figure 3. cRIO-9068 Front Dimensions
302.8 mm
(11.92 in.)
NI cRIO-9068
88.1 mm
(3.47 in.)
4.0 mm
(0.16 in.)
Figure 4. cRIO-9068 Side Dimensions
44.1 mm
(1.74 in.)
44.1 mm
(1.73 in.)
14.1 mm
(0.55 in.)
29.3 mm
(1.15 in.)
Mounting Requirements
Your installation must meet the following requirements for cooling and cabling clearance.
Allow 50.8 mm (2 in.) on the top and the bottom of the cRIO-9068 for air circulation, as
shown in the following figure.
4| ni.com | Maintaining NI CMS-9068, MMS-9068, and EMSA-9068 Hardware for an NI InsightCM Device

Figure 5. cRIO-9068 Cooling Dimensions
NI cRIO-9068
Cooling Dimensions
50.8 mm (2.00 in.)
Cooling Dimensions
50.8 mm (2.00 in.)
Allow the appropriate space in front of C Series modules for cabling clearance, as shown in
the following figure. The different connector types on C Series modules require different
cabling clearances. For a complete list of cabling clearances for C Series modules, visit
ni.com/info and enter the Info Code crioconn.
Figure 6. cRIO-9068 Cabling Clearance
Cabling Clearance
50.8 mm (2.00 in.)
29.1 mm
(1.14 in.)
50.8 mm
(2.00 in.)
Ambient Temperature
Measure the ambient temperature at each side of the cRIO-9068, 63.5 mm (2.5 in.) from the
side and 25.4 mm (1 in.) forward from the rear of the cRIO-9068, as shown in the following
figure.
Maintaining NI CMS-9068, MMS-9068, and EMSA-9068 Hardware for an NI InsightCM Device | © National Instruments | 5

Figure 7. cRIO-9068 Ambient Temperature Location
25.4 mm
(1.00 in.)
1
1
63.5 mm
(2.50 in.)
25.4 mm
(1.00 in.)
63.5 mm
(2.50 in.)
1. Location for measuring the ambient temperature
Mounting the Device Directly on a Flat Surface
For environments with high shock and vibration, NI recommends mounting the cRIO-9068
directly on a flat, rigid surface using the mounting holes in the cRIO-9068.
What to Use
• cRIO-9068
• Screwdriver, Phillips #2
• M4 or number 8 screw (x3), user-provided, longer than 19 mm (0.75 in.) to pass all the
way through the cRIO-9068
What to Do
Complete the following steps to mount the cRIO-9068 directly on a flat surface.
NI cRIO-9068
1. Prepare the surface for mounting the cRIO-9068 using the Surface Mounting Dimensions.
2. Align the cRIO-9068 on the surface.
3. Fasten the cRIO-9068 to the surface using the M4 or number 8 screws appropriate for the
surface. Tighten the screws to a maximum torque of 1.3 N · m (11.5 lb · in.).
Surface Mounting Dimensions
The following figure shows the surface mounting dimensions for the cRIO-9068.
6| ni.com | Maintaining NI CMS-9068, MMS-9068, and EMSA-9068 Hardware for an NI InsightCM Device

Figure 8. cRIO-9068 Surface Mounting Dimensions
141.7 mm
(5.58 in.)
47.2 mm
(1.86 in.)
NI cRIO-9068
47.0 mm
(1.85 in.)
30.8 mm
(1.21 in.)
Mounting the Device on a Panel
You can use the NI panel mounting kit to mount the cRIO-9068 on a panel.
What to Use
• cRIO-9068
• Screwdriver, Phillips #2
• NI panel mounting kit, 782863-01
– Panel mounting plate
– M4 × 23 screw (x3)
What to Do
Complete the following steps to mount the cRIO-9068 on a panel.
Maintaining NI CMS-9068, MMS-9068, and EMSA-9068 Hardware for an NI InsightCM Device | © National Instruments | 7

NI cRIO-9068
1. Align the cRIO-9068 and the panel mounting plate.
2. Fasten the panel mounting plate to the cRIO-9068 using the screwdriver and M4 × 23
screws. NI provides these screws with the panel mounting kit. Tighten the screws to a
maximum torque of 1.3 N · m (11.5 lb · in.).
Note You must use the screws provided with the NI panel mounting kit
because they are the correct depth and thread for the panel mounting plate.
3. Fasten the panel mounting plate to the surface using the screwdriver and screws that are
appropriate for the surface. The maximum screw size is M5 or number 10.
Panel Mounting Dimensions
The following figure shows the panel mounting dimensions for the cRIO-9068.
Figure 9. cRIO-9068 Panel Mounting Dimensions
355.6 mm
(14.00 in.)
336.5 mm
(13.25 in.)
9.5 mm
(0.38 in.)
17.6 mm
(0.69 in.)
88.1 mm
(3.47 in.)
31.7 mm
(1.25 in.)
63.5 mm
(2.50 in.)
7.2 mm
(0.29 in.)
NI cRIO-9068
8| ni.com | Maintaining NI CMS-9068, MMS-9068, and EMSA-9068 Hardware for an NI InsightCM Device

Mounting the Device on a DIN Rail
You can use the NI DIN rail mounting kit to mount the cRIO-9068 on a standard 35-mm DIN
rail.
What to Use
• cRIO-9068
• Screwdriver, Phillips #2
• NI DIN rail mounting kit, 779018-01
– DIN rail clip
– M4 × 25 flathead screw (x2)
What to Do
Complete the following steps to mount the cRIO-9068 on a DIN rail.
1. Align the cRIO-9068 and the DIN rail clip.
2. Fasten the DIN rail kit to the cRIO-9068 using the screwdriver and M4 × 25 flathead
screws. NI provides these screws with the DIN rail mounting kit. Tighten the screws to a
maximum torque of 1.3 N · m (11.5 lb · in.).
Note You must use the screws provided with the NI DIN rail mounting kit
because they are the correct depth and thread for the DIN rail clip.
Clipping the Device on a DIN Rail
Complete the following steps to clip the cRIO-9068 on a DIN rail.
Maintaining NI CMS-9068, MMS-9068, and EMSA-9068 Hardware for an NI InsightCM Device | © National Instruments | 9

1
2
1. Insert one edge of the DIN rail into the deeper opening of the DIN rail clip.
2. Press down firmly to compress the spring until the clip locks in place on the DIN rail.
Caution Ensure that no C Series modules are in the cRIO-9068 before removing it
from the DIN rail.
Mounting the Device on a Rack
You can use the following rack mount kits to mount the cRIO-9068 and other DIN rail-
mountable equipment on a standard 482.6 mm (19 in.) rack.
• NI Sliding Rack-Mounting Kit, 779102-01
• NI Rack-Mounting Kit, 781989-01
Note You must use the NI DIN rail mounting kit, 779018-01, in addition to a rack-
mounting kit.
Mounting the Device on a Desktop
You can use the NI desktop mounting kit to mount the cRIO-9068 on a desktop.
What to Use
• cRIO-9068
• Screwdriver, Phillips #1
• Screwdriver, Phillips #2
• NI desktop mounting kit, 779473-01
– Desktop mounting brackets (x2)
– Adapter bracket
– M3 × 20 screw (x2)
What to Do
Complete the following steps to mount the cRIO-9068 on a desktop.
10 | ni.com | Maintaining NI CMS-9068, MMS-9068, and EMSA-9068 Hardware for an NI InsightCM Device

NI cRIO-9068
1. Use the Phillips #1 screwdriver to remove the two screws from the back of the
cRIO-9068.
2. Use the screwdriver and the M3 × 20 screws to attach the adapter bracket to the
cRIO-9068. NI provides these screws with the desktop mounting kit.
Note You must use the screws provided with the NI desktop mounting kit
because they are the correct depth and thread for the cRIO-9068.
3. Align the brackets with the mounting holes on the ends of the cRIO-9068.
4. Use the Phillips #2 screwdriver to tighten the captive screws on the end of the brackets.
Desktop Mounting Dimensions
The following figures show the desktop mounting dimensions for the cRIO-9068.
Maintaining NI CMS-9068, MMS-9068, and EMSA-9068 Hardware for an NI InsightCM Device | © National Instruments | 11

Figure 10. cRIO-9068 Desktop Mounting Front Dimensions
39.1 mm
(1.54 in.)
17.2 mm
(0.68 in.)
22.5 mm
(0.89 in.)
NI cRIO-9068
Figure 11. cRIO-9068 Desktop Mounting Side Dimensions
127.0 mm
(5.00 in.)
130.0 mm
(5.12 in.)
Installing C Series I/O Modules in the Chassis
Note Before you install a C Series I/O module in the chassis, ensure that no
I/O-side power is connected to the module. If the device is in a nonhazardous
location, the chassis power can be on when you install modules.
Complete the following steps to install a C Series I/O module in the chassis.
1. Align the module with a slot in the chassis, as shown in the following figure. The module
slots are labeled 1 to 8, left to right.
Note NI InsightCM device firmware requires that you install certain types of
modules in certain slots. Refer to the I/O Module Arrangements section of this
document for a list of supported modules and corresponding chassis slots.
12 | ni.com | Maintaining NI CMS-9068, MMS-9068, and EMSA-9068 Hardware for an NI InsightCM Device

Figure 12. Installing a C Series I/O Module in the Chassis
NI cRIO-9068
1
2
1. Insertion groove
2. Latch
2. Squeeze the latches and insert the module into the slot.
3. Press firmly on the connector side of the module until the latches lock the module into
place.
4. Repeat these steps to install additional modules.
I/O Module Arrangements
For the cRIO-9068, NI InsightCM requires static and dynamic C Series I/O modules installed
in a specific arrangement. The following table lists the module types you can install in slots
under the different arrangements that NI InsightCM supports.
Table 1. cRIO-9068 I/O Module Arrangements
Slot Number Supported Arrangements
CMS 1 CMS 2 CMS 3 CMS 4 MMS EMSA
1 Static Dynamic Dynamic Dynamic NI 9242 NI 9770
2 Static Dynamic Dynamic Dynamic NI 9239 NI 9770
3 Static Static Dynamic Dynamic NI 9239 NI 9770
4 Static Static Dynamic Dynamic NI 9239 NI 9770
5 Static Static Dynamic Dynamic NI 9239 NI 9770
Maintaining NI CMS-9068, MMS-9068, and EMSA-9068 Hardware for an NI InsightCM Device | © National Instruments | 13

Table 1. cRIO-9068 I/O Module Arrangements (Continued)
Slot Number Supported Arrangements
CMS 1 CMS 2 CMS 3 CMS 4 MMS EMSA
6 Static Static Dynamic Dynamic NI 9239 NI 9770
7 Static Static Static Dynamic NI 9239 NI 9770
8 Static Static Static Dynamic NI 9239 NI 9770
Note You do not need to fill every slot in the chassis. Fill the slots in order
following the arrangements in Table 1.
Arrangements with Dynamic Modules
If the arrangement contains any dynamic input modules, such as the NI 9232, install those
modules in adjacent slots beginning with slot 1. You must fill at least slot 1. After slot 1, fill
module slots in ascending order.
For example, if the CMS-9068 arrangement contains NI 9232 dynamic input modules and
NI 9205 and NI 9425 static input modules, install the modules in the order shown in the
following table:
Table 2. Example CMS-9068 Arrangement
CMS-9068 Slot Number Module Installed Module Type
1 NI 9232 Dynamic
2 NI 9232 Dynamic
3 NI 9232 Dynamic
4 NI 9232 Dynamic
5 NI 9232 Dynamic
6 NI 9232 Dynamic
7 NI 9205 Static
8 NI 9425 Static
Arrangements with Only Static Modules
If the arrangement contains only static modules, install the modules in adjacent slots beginning
with slot 1. You must fill at least slot 1. After slot 1, fill module slots in ascending order.
For example, if the cRIO-9068 arrangement contains NI 9205, NI 9207, NI 9211, NI 9213,
NI 9229, NI 9239, and NI 9425 static input modules, install the modules in the order shown in
the following table:
14 | ni.com | Maintaining NI CMS-9068, MMS-9068, and EMSA-9068 Hardware for an NI InsightCM Device

Table 3. Example cRIO-9068 Arrangement
cRIO-9068 Slot Number Static Module Installed
1 NI 9205
2 NI 9207
3 NI 9211
4 NI 9213
5 NI 9229
6 NI 9239
7 NI 9425
8 Empty
Removing I/O Modules from the Chassis
Note Before you remove a C Series I/O module from the chassis, ensure that no
I/O-side power is connected to the module. If the device is in a nonhazardous
location, the chassis power can be on when you install modules.
To remove a C Series I/O module from the chassis, squeeze the latches on both sides of the
module and pull the module from the chassis.
Connecting to a Network
Use a standard Category 5 (CAT-5) or better shielded, twisted-pair Ethernet cable to connect
the RJ-45 Ethernet port on the cRIO-9068 to an Ethernet hub.
Caution To prevent data loss and to maintain the integrity of your Ethernet
installation, do not use a cable longer than 100 m.
The first time you power up the cRIO-9068, it attempts to initiate a DHCP network
connection. If the cRIO-9068 cannot initiate a DHCP connection, it connects to the network
with a link-local IP address with the form 169.254.x.x. After the chassis powers up, refer to
Resetting the Network Configuration of the NI InsightCM cRIO Controller.
Grounding the Chassis
Complete the following steps to connect the chassis grounding terminal to the grounding
electrode system of your facility.
1. Attach a ring lug to a 2.0 mm2 (14 AWG) or larger wire.
2. Remove the grounding screw from the grounding terminal on the right side of the chassis.
3. Attach the ring lug to the grounding terminal.
Maintaining NI CMS-9068, MMS-9068, and EMSA-9068 Hardware for an NI InsightCM Device | © National Instruments | 15

4. Tighten the grounding screw to 0.5 N · m (4.4 lb · in.) of torque.
5. Attach the other end of the wire to the grounding electrode system of your facility using a
method appropriate for the application.
Note If you use shielded cabling to connect to a C Series I/O module with a plastic
connector, attach the cable shield to the chassis grounding terminal using
1.3 mm2 (16 AWG) or larger wire. Attach a ring lug to the wire and attach the wire
to the chassis grounding terminal. Solder the other end of the wire to the cable
shield. Use shorter wire for better EMC performance.
For more information about ground connections, visit ni.com/info and enter the Info Code
emcground.
Wiring Power to the Controller
The cRIO-9068 requires an external power supply that meets device specifications. The
cRIO-9068 filters and regulates the supplied power and provides power for all I/O modules
installed in the chassis. The cRIO-9068 has one layer of reverse-voltage protection.
The following figure shows the terminal screws, which secure the wires in the screw terminals,
and the connector screws, which secure the power connector on the front panel.
Figure 13. COMBICON Power Connector
C
V2
C
V1
2
1
2
1. Terminal screws
2. Connector screws
Complete the following steps to connect a power supply to the chassis.
1. Connect the positive lead of the power supply to the V1 or V2 terminal of the
COMBICON power connector installed on the front panel of the cRIO-9068 and tighten
the terminal screw.
2. Connect the negative lead of the power supply to one of the C terminals of the power
connector and tighten the terminal screw.
3. Optionally, connect the positive lead of another power supply to the other V terminal and
the negative lead to one of the C terminals.
16 | ni.com | Maintaining NI CMS-9068, MMS-9068, and EMSA-9068 Hardware for an NI InsightCM Device

4. Tighten the connector screws.
Note If you connect power to both the VI and V2 terminals, ensure that the voltage
difference between the two power inputs, measured at the controller power
connector, is at least 500 mV.
Note The controller draws power from either the V1 or V2 terminals depending on
which terminal has a higher voltage. The controller does not draw power from both
terminals. The controller switches between the V1 and V2 terminals without
affecting operation.
Caution The C terminals are internally connected to each other. If you use two
power supplies, ensure that they share a common ground.
Caution The C terminals are internally connected to the controller to prevent a
faulty ground connection from causing the chassis ground to float. If you reverse the
input voltage, the positive input voltage is connected directly to the chassis. The
controller provides built-in reversed-voltage protection, but reversed voltage can
damage connected peripherals if the chassis ground is not reliably connected to earth
ground.
Caution Do not tighten or loosen the terminal screws on the power connector
while the power connector is plugged in to the controller or while the power supply
is on.
Powering On the Controller
When you apply power to the CompactRIO device, the controller runs a power-on self test
(POST). The Power and Status LEDs turn on briefly. When the Status LED turns off, the
POST is complete. If the LEDs do not behave in this way when the device powers on, refer to
the information in this document about understanding LED indications.
Understanding LED Indications on the
Controller
The following figure shows the LEDs on the cRIO-9068.
Figure 14. LEDs on the cRIO-9068
POWER
STATUS
USER1
USER FPGA1
Maintaining NI CMS-9068, MMS-9068, and EMSA-9068 Hardware for an NI InsightCM Device | © National Instruments | 17

POWER LED
The POWER LED is lit while the cRIO-9068 is powered on. This LED indicates that the
power supply connected to the controller is adequate.
STATUS LED
The STATUS LED is off during normal operation. After the device powers on, the cRIO-9068
indicates specific error conditions by flashing the STATUS LED a certain number of times
every few seconds. If you observe this behavior after the device powers on, contact NI
support.
USER1 LED
The USER1 LED can display the indications described in the following table:
Table 4. USER1 LED Indications
Indication Description
Flashing rapidly Indicates an error condition. Open the InsightCM web application to the
Devices tab on the Dashboard page to see the device status.
Flashing steadily Indicates normal operation.
Solid Indicates that USB operations are in progress, such as reading or writing
the connection information file. You can safely remove the USB drive
when this LED resumes blinking steadily.
Note This device polls USB drives every 15 seconds, so you
might need to wait up to 15 seconds after a USB operation
begins for the LED to light.
USER FPGA1 LED
NI Monitoring Devices do not use the USER FPGA1 LED.
18 | ni.com | Maintaining NI CMS-9068, MMS-9068, and EMSA-9068 Hardware for an NI InsightCM Device

Troubleshooting Network Communication
If the CMS/MMS/EMSA-9068 does not connect to NI InsightCM Application with a status of
Online, try the following troubleshooting tips:
• Check the Ethernet cable connections on the CMS/MMS/EMSA-9068, host computer,
and router.
• If you have network firewalls or other security software enabled, try temporarily turning
them off. You might also need to add an exception for NI InsightCM Application by
completing the following steps:
1. Navigate to the standard Microsoft Windows Control Panel utility for managing
firewall settings.
2. Click Allow a program or feature through Windows Firewall.
3. Click Allow another program.
4. Select NI InsightCM and click Add.
5. Click OK and close the firewall settings.
• Ensure that the ports are open to communication on the host computer. If you are using an
intelligent switch on the network, ensure that the switch is not disabling these ports. Refer
to the NI InsightCM Readme on ni.com/manuals for more information about host
computer ports.
• If you have multiple network cards on the host computer, ensure that you use the
Windows Control Panel to disable all other network adapters, such as wireless adapters.
Turning off the wireless antenna is insufficient.
Resetting the Network Configuration of the Controller
Complete the following steps to reset the IP address and connection type of the controller.
1. Insert the USB drive into the USB port on the controller front panel. Within 20 seconds,
the USER1 LED lights solid, which indicates that the device is reading from or writing to
the settings file.
Tip You can use the blank USB drive included in the
NI InsightCM Application kit, if available.
2. Remove the USB drive when the USER1 LED returns to blinking steadily.
3. Insert the USB drive into a USB port on a computer.
4. Browse the file structure of the drive to the <RootLevel>:\InsightCM\download
\NI-cRIO-ModelNumber-SerialNumber directory.
5. To view the current IP address, skip to step 6. To change the IP address or set the IP
address to be static, copy the JSON file beginning with networkInfo_ followed by the
device hostname, such as networkInfo_NI-cRIO-ModelNumber-
SerialNumber.json, to the <RootLevel>:\InsightCM\upload directory on the
USB drive. You might need to create the upload folder.
6. Open the JSON file beginning with networkInfo_ followed by the device hostname.
Maintaining NI CMS-9068, MMS-9068, and EMSA-9068 Hardware for an NI InsightCM Device | © National Instruments | 19