National Instruments NI 9860 User manual

GETTING STARTED GUIDE
NI 9860
NI-XNET Hardware Selectable Interface
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This document explains how to connect to the NI 9860.
Note Before you begin, complete the software and
hardware installation procedures in your chassis
documentation.
Note The guidelines in this document are specific to
the NI 9860. The other components in the system might
not meet the same safety ratings. Refer to the
documentation for each component in the system to
determine the safety and EMC ratings for the entire
system.
Safety Guidelines
Operate the NI 9860 only as described in this document.
Hot Surface This icon denotes that the component
may be hot. Touching this component may result in
bodily injury.
Caution Do not operate the NI 9860 in a manner not
specified in this document. Product misuse can result in
a hazard. You can compromise the safety protection
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built into the product if the product is damaged in any
way. If the product is damaged, return it to NI for
repair.
Safety Guidelines for Hazardous Locations
The NI 9860 is suitable for use in Class I, Division 2, Groups A,
B, C, D, T4 hazardous locations; Class I, Zone 2, AEx nA IIC T4
and Ex nA IIC T4 hazardous locations; and nonhazardous
locations only. Follow these guidelines if you are installing the
NI 9860 in a potentially explosive environment. Not following
these guidelines may result in serious injury or death.
Caution Do not disconnect I/O-side wires or
connectors unless power has been switched off or the
area is known to be nonhazardous.
Caution Do not remove modules unless power has
been switched off or the area is known to be
nonhazardous.
Caution Substitution of components may impair
suitability for Class I, Division 2.
NI 9860 Getting Started Guide | © National Instruments | 3

Caution For Division 2 and Zone 2 applications,
install the system in an enclosure rated to at least IP54
as defined by IEC/EN 60079-15.
Special Conditions for Hazardous Locations Use in
Europe and Internationally
The NI 9860 has been evaluated as Ex nA IIC T4 Gc equipment
under DEMKO Certificate No. 12 ATEX 1202658X and is
IECEx 14.0089X certified. Each NI 9860 is marked II 3G and
is suitable for use in Zone 2 hazardous locations, in ambient
temperatures of -40 °C ≤ Ta ≤ 70 °C. If you are using the NI 9860
in Gas Group IIC hazardous locations, you must use the device in
an NI chassis that has been evaluated as Ex nC IIC T4, Ex IIC
T4, Ex nA IIC T4, or Ex nL IIC T4 equipment.
Caution You must make sure that transient
disturbances do not exceed 140% of the rated voltage.
Caution The system shall only be used in an area of
not more than Pollution Degree 2, as defined in
IEC 60664-1.
Caution The system shall be mounted in an
ATEX/IECEx-certified enclosure with a minimum
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ingress protection rating of at least IP54 as defined in
IEC/EN 60079-15.
Caution The enclosure must have a door or cover
accessible only by the use of a tool.
Wiring the NI 9860
The NI 9860 has two ports for connecting to NI-XNET CAN/LIN
Transceiver Cables (required to connect to the CAN/LIN bus)
and a two-position connector for use with an external power
supply.
For more information about transceiver cables, refer to the
NI-XNET CAN/LIN Transceiver Cables page on ni.com.
The NI 9860 requires an external power supply of +9 to +30 V to
power the transceiver cables. Supply power to the NI 9860 VSUP
connector on the module front panel using the supplied power
cable. The exposed lead wires at the end of the power cable are
routed as follows: black wire—COM, red wire—VSUP. The
power cable lead wires may be daisy-chained to the controller
power port when the controller supply voltage is in the
appropriate range.
NI 9860 Getting Started Guide | © National Instruments | 5

Note Power on VSUP is required for transceiver cable
operation.
Note When using more than four transceiver cables
with your CompactRIO chassis, refer to the NI-XNET
CAN/LIN Transceiver Cables page on ni.com for
mounting guidelines to limit the thermal impact to your
CompactRIO system.
The following figure shows the NI 9860 with Port 1 connected to
an NI-XNET CAN HS/FD Transceiver Cable and the
two-position connector connected to the power cable. The breaks
in the cables represent additional cable length.
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Figure 1. NI 9860 with Power and Transceiver Cables Attached
NI 9860 Hardware Overview
The NI 9860 is a two-port C-Series module based on the XNET
architecture. Users can choose the physical bus protocol by
plugging in the corresponding transceiver cable. The NI 9860
NI 9860 Getting Started Guide | © National Instruments | 7

supports hot-swapping of transceiver cables and can detect and
identify transceiver cable types.
For more information about transceiver cables, refer to the
NI-XNET CAN/LIN Transceiver Cables page on ni.com.
Figure 2. NI 9860 Hardware Overview
Ext Pwr
Supply
Required
Controller
COM
Vsup
+
_
Pwr Sup
Controller
Port 1
Port 2
Transceiver
Cable
Transceiver
Cable
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Inserting and Removing the NI-XNET
Transceiver Cable
The NI-XNET Transceiver Cable connects to a host device with
an active latching connector. To connect the NI-XNET
Transceiver Cable to a host device, push the connector assembly
into the host receptacle until the internal latch snaps into position.
The latch emits an audible click when engaged. To remove the
NI-XNET Transceiver Cable, push the lock ejector forward to
disengage the latch and simultaneously pull the NI-XNET
Transceiver Cable, as shown in the following figure.
NI 9860 Getting Started Guide | © National Instruments | 9

Figure 3. Inserting and Removing the NI-XNET Transceiver Cable
Push Lock
Ejector Forward
Pull Transceiver
Cable
Inserting and Removing the Power Cable
The NI 9860 connects to the provided power cable with an active
latching connector. To connect the power cable, push the end of
the power cable into the two-position connector until the internal
latch snaps into position. The latch emits an audible click when
engaged.
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To remove the power cable, push the lock ejector down to
disengage the latch and simultaneously pull the power cable
away from the module, as shown in the following figure.
Figure 4. Removing the NI 9860 Power Cable
Pull Power
Cable
Push Lock
Ejector Down
NI 9860 Getting Started Guide | © National Instruments | 11

NI 9860 Specifications
The following specifications are typical for the range -40 °C to
70 °C unless otherwise noted.
NI-XNET Host Port
...........................................................Connector type NI-XNET hardware
selectable interface port
...........................................................Port supported transceiver
cable types
NI-XNET transceiver cables
(CAN/LIN)
Note For more information about transceiver cables,
refer to the transceiver cable operating instructions.
Power Requirements
Power consumption from chassis
...................................................Active mode 1 W max
...................................................Sleep mode 5 mW max
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External Power Supply1 (VSUP)
...................................................Voltage input range 9 to 30 VDC (measured at
the NI 9860 power
connector)
...................................................Power consumption 1.5 W max (active mode)
Caution Do not connect VSUP to a DC mains supply
or to any supply requiring a connecting cable longer
than 3 m (10 ft). A DC mains supply is a local DC
electricity supply network in the infrastructure of a site
or building.
...........................................................Total thermal dissipation
on module
1.2 W max (active mode)
Physical Characteristics
To clean the module, wipe it with a dry towel.
...........................................................Weight Approx. 144 g (5.0 oz)
1Required to power NI-XNET Transceiver Cables.
NI 9860 Getting Started Guide | © National Instruments | 13

Safety Voltages
Connect only voltages that are within the following limits:
...........................................................VSUP to COM 30 VDC max, Measurement
Category I
...........................................................Chassis ground to COM 30 VDC max, Measurement
Category I
Measurement Category I is for measurements performed on
circuits not directly connected to the electrical distribution system
referred to as MAINS voltage. MAINS is a hazardous live
electrical supply system that powers equipment. This category is
for measurements of voltages from specially protected secondary
circuits. Such voltage measurements include signal levels, special
equipment, limited-energy parts of equipment, circuits powered
by regulated low-voltage sources, and electronics.
Caution Do not connect the system to signals or use
for measurements within Measurement Categories II,
III, or IV.
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Note Measurement Categories CAT I and CAT O are
equivalent. These test and measurement circuits are not
intended for direct connection to the MAINS building
installations of Measurement Categories CAT II, CAT
III, or CAT IV.
Safety and Hazardous Locations Standards
This product is designed to meet the requirements of the
following electrical equipment safety standards for measurement,
control, and laboratory use:
• IEC 61010-1, EN 61010-1
• UL 61010-1, CSA 61010-1
• EN 60079-0:2012, EN 60079-15:2010
• IEC 60079-0: Ed 6, IEC 60079-15; Ed 4
• UL 60079-0; Ed 5, UL 60079-15; Ed 3
• CSA 60079-0:2011, CSA 60079-15:2012
Note For UL and other safety certifications, refer to
the product label or the Online Product Certification
section.
NI 9860 Getting Started Guide | © National Instruments | 15

Hazardous Locations
...........................................................U.S. (UL) Class I, Division 2, Groups
A, B, C, D, T4; Class I,
Zone 2, AEx nA IIC T4
...........................................................Canada (C-UL) Class I, Division 2, Groups
A, B, C, D, T4; Class I,
Zone 2, Ex nA IIC T4
...........................................................Europe (DEMKO) Ex nA IIC T4 Gc
Environmental
Refer to the installation instructions for the chassis you are using
for more information about meeting these specifications.
...........................................................Operating temperature
(IEC 60068-2-1, IEC 60068-2-2)
-40 °C to 70 °C
...........................................................Storage temperature
(IEC 60068-2-1, IEC 60068-2-2)
-40 °C to 85 °C
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Ingress protection
...................................................NI 9860 IP 30
...................................................NI 9860 with power
and transceiver
cables attached
IP 40
...........................................................Operating humidity
(IEC 60068-2-56)
10% RH to 90% RH,
noncondensing
...........................................................Storage humidity
(IEC 60068-2-56)
5% RH to 95% RH,
noncondensing
...........................................................Pollution degree (IEC
60664)
2
...........................................................Maximum altitude 5,000 m
Indoor use only.
NI 9860 Getting Started Guide | © National Instruments | 17

Shock and Vibration
To meet these specifications, you must panel mount the system.
Operating vibration
...................................................Random (IEC
60068-2-64)
5 grms, 10 Hz to 500 Hz
...................................................Sinusoidal (IEC
60068-2-6)
5 g, 10 Hz to 500 Hz
...........................................................Operating shock (IEC
60068-2-27)
30 g, 11 ms half sine; 50 g,
3 ms half sine;
18 shocks at 6 orientations
Electromagnetic Compatibility
This product meets the requirements of the following EMC
standards for electrical equipment for measurement, control, and
laboratory use:
• EN 61326 (IEC 61326): Class A emissions; Basic immunity
• EN 55011 (CISPR 11): Group 1, Class A emissions
• AS/NZS CISPR 11: Group 1, Class A emissions
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• FCC 47 CFR Part 15B: Class A emissions
• ICES-001: Class A emissions
Note For the standards applied to assess the EMC of
this product, refer to the Online Product Certification
section.
Note For EMC compliance, operate this product
according to the documentation.
CE Compliance
This product meets the essential requirements of applicable
European Directives, as follows:
• 2014/35/EU; Low-Voltage Directive (safety)
• 2014/30/EU; Electromagnetic Compatibility Directive
(EMC)
• 94/9/EC; Potentially Explosive Atmospheres (ATEX)
Online Product Certification
Refer to the product Declaration of Conformity (DoC) for
additional regulatory compliance information. To obtain product
certifications and the DoC for this product, visit ni.com/
NI 9860 Getting Started Guide | © National Instruments | 19

certification, search by model number or product line, and click
the appropriate link in the Certification column.
Environmental Management
NI is committed to designing and manufacturing products in an
environmentally responsible manner. NI recognizes that
eliminating certain hazardous substances from our products is
beneficial to the environment and to NI customers.
For additional environmental information, refer to the Minimize
Our Environmental Impact web page at ni.com/environment. This
page contains the environmental regulations and directives with
which NI complies, as well as other environmental information
not included in this document.
Waste Electrical and Electronic Equipment (WEEE)
EU Customers At the end of the product life cycle, all
NI products must be disposed of according to local
laws and regulations. For more information about how
to recycle NI products in your region, visit ni.com/
environment/weee.
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