Navistar NavKal User manual

USERGUIDE0001226059
NavKal™(DealerVersion)-4328458R4
GlobalAugust2020
USERGUIDE
NavKal™(DealerVersion)
Navistar,Inc.
2701NavistarDrive,Lisle,IL60532USA
©2020Navistar,Inc.Allrightsreserved.Allmarksaretrademarksoftheirrespectiveowners.

TABLEOFCONTENTS
TABLEOFCONTENTS
NAVKAL™ENGINECONTROLMODULE(ECM)PROGRAMMINGSOFTWARE......................1
INTRODUCTION..............................................................................................1
ACRONYMS...................................................................................................1
GETTINGSTARTED.............................................................................................2
INSTALLINGTHENAVKAL™SOFTWARE...............................................................2
SOFTWAREUPDATES......................................................................................9
VEHICLECONNECTION........................................................................................10
DIAGNOSTICINTERFACECABLEINFORMATION.....................................................10
INTERFACEDEVICESELECTION.........................................................................10
CONNECTINGSOFTWARE.................................................................................12
NAVKAL™SOFTWARE..........................................................................................13
USINGSOFTWARE..........................................................................................13
FEATURES....................................................................................................14
VehicleInformationWindow.............................................................................14
ScreenPrompts...........................................................................................15
ProgrammingTip..........................................................................................16
SnifferT abandDatalinkTrafcT ab.....................................................................17
DiagnosticTroubleCodes(DTC)Window..............................................................18
CampaignsTab-J1939..................................................................................19
CampaignsTab-J1708..................................................................................21
ParameterUpgradesTab................................................................................23
BlankModuleFlashingTab..............................................................................25
SelectEngineWindow....................................................................................26
SelectBlankModulesWindow..........................................................................27
ProcessRequestsTab....................................................................................28
ModuleHistoryTab.......................................................................................31
SERVICEMESSAGES.......................................................................................33
DIAGNOSTICTROUBLECODES..............................................................................34
DTCTAB.......................................................................................................34
DTCIDENTIFICATION.......................................................................................34
DTCTYPE.....................................................................................................35
VIEWINGFREEZEFRAMEDATA..........................................................................35
CLEARINGDTCS.............................................................................................35
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TABLEOFCONTENTS
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Table1SummaryofChanges
SectionDescriptionRevisionNumber
None(beforeIntroduction)Addedcontactinformation2
AddedinformationonInstallingNavKal™2
AddednoteaboutInternetconnection
requirementsforsoftwareupdates2
GettingStarted
Updatednoteonrewallconguration3
VehicleConnectionUpdatedlistofsupportedinterfacecables
andaddedstepsfordeviceselection2
AddedinformationonProgrammingTip
windowandModuleHistorytab2
NavKal™Software
Addedandrevisedseveralnotes2
GettingStartedUpdatednoteregardingDNSaddresses
ininstallationsection3
NavKal™SoftwareAddedJ1707andJ1939Campaignstabs4

SAFETYINFORMATION
Thismanualprovidesgeneralandspecicmaintenanceproceduresessentialforreliableengineoperation
andyoursafety.Sincemanyvariationsinprocedures,tools,andservicepartsareinvolved,adviceforall
possiblesafetyconditionsandhazardscannotbestated.
Readsafetyinstructionsbeforedoinganyserviceandtestproceduresfortheengineorvehicle.Seerelated
applicationmanualsformoreinformation.
ObeySafetyInstructions,Warnings,Cautions,andNotesinthismanual.NotfollowingWarnings,Cautions,
andNotescanleadtoinjury,death,ordamagetotheengineorvehicle.
SafetyTerminology
Termsareusedtostressyoursafetyandsafeoperationoftheengine:Warning,Caution,andNote.
Warning:Awarningdescribesactionsnecessarytopreventoreliminateconditions,hazards,andunsafe
practicesthatcancausepersonalinjury.
Caution:Acautiondescribesactionsnecessarytopreventoreliminateconditionsthatcancausedamageto
theengineorvehicle.
Note:Anotedescribesactionsnecessaryforcorrect,efcientoperation.
WorkArea
•Keepworkareaclean,dry,andorganized.
•Keeptoolsandpartsofftheoor.
•Makesuretheworkareaisventilatedandwelllit.
•Makesurearstaidkitisavailable.
ProtectiveMeasures
•Wearprotectivesafetyglassesandshoes.
•Wearcorrecthearingprotection.
•Wearcottonworkclothing.
•Wearsleeved,heatprotectivegloves.
•Donotwearrings,watches,orotherjewelry.
•Restrainlonghair.
Vehicle
•Shifttransmissiontoneutral,setparkingbrake,andblockwheelsbeforedoing
diagnosticorserviceprocedures.
•Cleartheareabeforestartingtheengine.

SafetyEquipment
•Usecorrectliftingdevices.
•Usewheelchocksandstands.
Engine
•Theengineshouldbeoperatedorservicedonlybyqualiedindividuals.
•Providenecessaryventilationwhenoperatingengineinaclosedarea.
•Keepcombustiblematerialawayfromengineexhaustsystemandexhaustmanifolds.
•Installallshields,guards,andaccesscoversbeforeoperatingengine.
•Donotrunenginewithunprotectedairinletsorexhaustopenings.Ifunavoidableforservice
reasons,putprotectivescreensoverallopeningsbeforeservicingengine.
•Shutengineoffandrelieveallpressureinthesystembeforeremovingpanels,housingcovers,andcaps.
•Ifanengineisnotsafetooperate,tagtheengineandignitionkey.
FirePrevention
•Makesurechargedreextinguishersareintheworkarea.
NOTE–Checktheclassicationofeachreextinguishertomakesurethatthefollowingretypescan
beextinguished:
1.TypeA–Wood,paper,textiles,andrubbish
2.TypeB–Flammableliquids
3.TypeC–Electricalequipment
Batteries
•Alwaysdisconnectthemainnegativebatterycablerst.
•Alwaysconnectthemainnegativebatterycablelast.
•Avoidleaningoverbatteries.
•Protectyoureyes.
•Donotexposebatteriestoamesorsparks.
•Donotsmokeinworkplace.

CONTACTINFORMATION
IfyouhaveanyquestionsaboutNavKal™,seethecontactInformationbelow.
•Dealers:PleaseopenaniKNOwcasele.
•Customers:[e-mail]
•Phone:[phone]

NAVKAL™ENGINECONTROLMODULE(ECM)PROGRAMMINGSOFTWARE
NAVKAL™ENGINECONTROLMODULE(ECM)PROGRAMMING
SOFTWARE
NOTE–ThissectioncontainsabriefoverviewofNavKal™calibrationsoftwareandwascurrentatthe
timeofpublication.DuetotheautomaticupdatingfunctioninNavKal™,screensandfunctionsmay
differfromthismanual.
INTRODUCTION
NOTE–Todiagnoseaspecicenginecontrolsystemfailure,alwaysrefertothediagnosticmanualfor
thesystembeingserviced.
NavKal™calibrationsoftwareprovidesthecapabilityto:
•Viewavailableupdates.
•Programblankmodules.
•Updatecalibrations,parameters,andhorsepower.
•DisplayandclearactiveandpreviouslyactiveDiagnosticTroubleCodes(DTCs).
•ViewandprintProgrammingVericationCode(PVC).
•Detectactivemodulesonvariousvehiclenetworksandeasilyidentifycommunicationproblems.
ACRONYMS
Followingisalistofacronymsandtheirmeaningsusedinthisdocument:
•ACM-AftertreatmentControlModule
•DPF-DieselParticulateFilter
•DTC-DiagnosticTroubleCode
•ECM-EngineControlModule
•ESN-EngineSerialNumber
•EST-ElectronicServiceTool
•FMI-FailureModeIndicator
•KOEO-KeyON,EngineOFF
•SPN-SuspectParameterNumber
•DCU-DoserControlUnit
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GETTINGSTARTED
GETTINGSTARTED
INSTALLINGTHENAVKAL™SOFTWARE
ItisstronglyrecommendedthatallT erminateandStayResident(TSR)programsliketheQuicktime®program,
CDplayerprograms,orPocketPCprogramsbeterminatedpriortoloadingorstartingtheNavKal™software.
TheseprogramsinterferewiththeefcientoperationoftheNavKal™programandcancauseerrorsreading
andprogrammingtheESC/BC.
ToinstalltheNavKal™software:
1.Priortoinstallation,aNavKal™productkeymustbeobtainedforeachcomputeronwhichtheNavKal™
softwareistobeinstalled.
2.Usingthewebbrowserofyourchoice,navigatetotheNavKal™pageonNavistar’sservicesoftwaresite:
hhttp://www.navistarservicesoftware.com/index.php/navkal/
3.ClicktheDOWNLOADbuttontodownloadtheNavKal™software.
4.Whenthelehasnisheddownloading,clickNAVKALSETUP .EXTtorunthesoftwareandbegin
installation.TherstpageoftheSetupWizardappears.
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