NDS SUNCONTROL2 User manual

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SUNCONTROL2
User manual
Valid for the following models
SC320M
SC350M

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INSTRUCTIONS FOR THE PROPER DISPOSAL!
This electronic product is subject to the European
Directive 2012/19 / EU. Comply with local waste disposal
regulations, do not dispose of old products with normal
household waste. The proper disposal of products that
can no longer be used prevents potential negative
consequences for the environment and for the
population.

INDEX
1. Safety instructions 2
2. Package contents 3
3. DESCRIPTION 3
4. operations 5
5. installation 6
6. charging curve selection 8
7. Led indicators 10
8. Fuse replacement 11
9. Technical features 12
10.F.A.Q. 14
11. warranty 15

1. Safety instructions
• Child Safety: Keep the device Out of Reach.
• Carefully check the integrity of the device and
connectors.
• To avoid overheating and possible fires do not install
the device in a sealed environment, Always choose a
well ventilated area.
• Do not place the device on highly flammable
surfaces or environments (eg: paper, cloth, etc.).
• Do not cover the cooling slits on the side and the fan
on the top.
• Do not install the device near flooded batteries: they
produce flammable, corrosive and explosive gas
while working, and it can damage the product.
• protect the device from sunlight or direct sources of
heat.
• To avoid malfunctions, DO NOT install and use the
device in very humid environments, in contact with
water splashes, various liquids, or exposed to rain.
• To avoid risk of electric shock and/or fire, the
vehicle's fuel system must be in good condition.
• In case of damaged connecting cables or
inadequate section, immediately replace them with
suitable cables as specified by this manual or by a
qualified electrician.
• In case of anomalies in the conformity of the
product do not use it! it is strictly forbidden to open
the device. Repairs may only be carried out by
qualified technical personnel using original spare
parts.
• Keep the instruction manual near the device for
easy access to the essential safety, use and
maintenance information.
• The information contained in this manual may be
changed without notice. NDS Energy s.r.l. reserves
the right to make changes and improvements to the
product at any time without notice and without
obligation to apply these changes to the devices
previously distributed.
• The images of the products are purely indicative and
may therefore not be fully representative of the
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characteristics of the product, differing in colour, size
or accessories.
2. Package contents
Check the contents of the package:
•N°1 SUNCONTROL2
•N° 1 Replacement fuse
•Wall mounting screws
3. DESCRIPTION
SUNCONTROL2, the automatic solar regulator with MPPT
technology to push the efficiency of photovoltaic
modules to the maximum: more energy, less space.
The MPPT algorithm always uses the "maximum power
peak" delivered by the panel, with a significantly higher
performance than the PWM technology (up to 25% more).
SUNCONTROL2, available in two models SC320M and
SC350M, manages (depending on the model), up to 350W
input, with a maximum charge of 25A. The new
microprocessor, equipped with OPTICHARGE firmware,
performs up to 6 charging phases, including desulphation
and maintenance phases, for optimal recharging of the
on-board batteries.
SUNCONTROL2is compatible with the following
battery technologies: Free Acid, GEL, AGM and LiFePO4
and both the leisure batteries and the starter battery
can be recharged.
The state of charge (SoC) of both connected batteries
is immediately visible on top of the device thanks to the
two multicolored LEDs.
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The system works with a 12V nominal voltage and it is
possible to connect two photovoltaic panels, on
separate inputs, with a maximum power of 180Wp
(depending on the model).
The Dip Switch selector, located next to the power
connections, allows you to select the output charge curve
in a simple and fast way.
The touch screen display DT002 (optional) with new
management software, allows you to view the charge
information and set the various settings with the new
communication protocol NDS.
MAIN FEATURES
•MPPT technology (+25% performances)
• Charging curve selection: Wet, GEL, AGM e LiFePO4
• New Firmware OPTICHARGE
• Up to 6 charging phases
• Starting battery charge
• Desulphation curve
•Independent inputs for 2 solar panels
•SoC Quick view with status LEDs.
• Touch screen Display (Optional)
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4. operations
SUNCONTROL2,charges up to two batteries: one
service battery (B1) and one starter battery (B2), with
priority charging to the service battery.
SUNCONTROL2 will start charging the batteries if the
following conditions are satisfied:
1. The connected Solar Panels deliver a voltage 1V
higher than the voltage of the batteries to be
recharged.
2. Battery voltage higher then 8V.
The Leisure Battery will be charged with the selected
curve.
The Starting Battery will be charged if the following
conditions are satisfied:
• Leisure battery charged between 80% and 100%.
• Starting battery with voltage under 12,5V.
Every charging phase have a maximum run time, with
the exception of the maintenance phase, which
constantly monitors the state of charge and, if
necessary, delivers an impulse current to keep the
battery 100% charged.
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NOTE
If the photovoltaic panels interrupt the power supply (during
night, shadowed solar panel, etc. ...) the system goes into Stand-
By mode: LEDs off and self-consumption to the minimum
(<2mA).

5. installation
Place the SUNCONTROL2on the chosen surface and
secure the entire device using the fixing holes
integrated in the shell with the supplied screws or
equivalent (Fig.1).
All electrical and setup connections are on the front, it
is not necessary to disassemble the plastic shells,
except for the protection fuse replacement.
On the front side, after the power connections, there's a
Dip Switch for the charging curve selection, it's
important to select the correct curve according to the
type of battery supplied, for the selection of the correct
curve please refer to the chapter "Charging curve
selection".
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Fig. 1
NOTE
The optional DT002 display allows you to change parameters and
charging curves. If connected, the display will receive the
parameters set on the Dip Switch, further changes will be made
only on the display DT002.

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CAUTION
• For electrical connections, use cables of appropriate cross-
section: from 6 mm2 .
• In case of a long stay, it is advisable to disconnect the
negative cable from the device to completely neutralize any
residual consumption that may inadvertently discharge the
leisure battery.
N° PIN
CONNECTION
1
Display Connection
2
Secondary connection (for future connections)
3
Solar Panel Negative poles
4
Batteries Negative poles
5
Solar Panel 1 Positive pole
6
Solar Panel 2 Positive pole
7
Leisure battery Positive pole (B1)
8
Starting battery Positive pole (B2)
9
Dip Switch - Charging curve selection
10
Temperature sensor connection for B1 (optional)
Fig.2
1
2
3
4
5
6
7
8
9
10

6. charging curve
selection
The Dip Switches, located next to the power
connections, allow you to select the proper charging
curve for the installed services battery, use the table to
set the correct curve for your battery. The Dip Switches
affect the B1 charging curve (leisure battery), not B2
(starter battery). The B2 charging curve is preset to
curve N°4 (wet - desulphation OFF).
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CURVE
NUMBER
SWITCH SETTING
CURVE TYPE
CHARGING DATA
0
GEL
Desulphation OFF
1
GEL
Desulphation ON
2
AGM
Desulphation OFF
3
AGM
Desulphation ON
4
Wet
Desulphation OFF
5
Wet
Desulphation ON
6
LiFePO4Lithium
Maintenance OFF
7
LiFePO4Lithium
Maintenance ON
1 = OFF
2 = OFF
3 = OFF
1 = OFF
2 = OFF
3 = ON
1 = OFF
2 = ON
3 = OFF
1 = OFF
2 = ON
3 = ON
1 = ON
2 = OFF
3 = OFF
1 = ON
2 = OFF
3 = ON
1 = ON
2 = ON
3 = OFF
1 = ON
2 = ON
3 = ON
Vmax = 14,3V
Vmaint = 13,6V
Vmax = 14,8V
Vmaint = 13,8V
Vmax= 14,4V
Vmaint = 13,5V
Vmax = 14,3V
Vmaint = 13,6V
Vdes= 15,8V
Vmax= 14,8V
Vmaint = 13,8V
Vdes = 15,8V
Vmax= 14,6V
Vmax= 14,6V
Vmaint= 13,7V
Vmax= 14,4V
Vmaint = 13,5V
Vdes = 15,8V
off off off
1 2 3
off off on
1 2 3
off
1 2 3
ON off
off
1 2 3
ON on
1 2 3
offON off
1 2 3
ONoffon
1 2 3
ON on off
1 2 3
ON on on
NOTE
• The default setting is Curve 0, for GEL batteries - desulphation
OFF.
• In order to safeguard the battery, with an ambient temperature
below 0°C, the LiFePO4charge curve will not be started.

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B1 - PHASE DISCUSSION
PULSE CHARGE
With voltage between 8V and 10.5V, a current
between 1A and 2A will be delivered, every 5
seconds. Timeout 4 hours.
RECONDITIONING
With voltage between 10.5V and 12.0V, an
approximately 2A costant current will be delivered.
Timeout 8 hours.
BULK CHARGE
With voltage between 12V and Vmax (Maximum
voltage of the selected charging curve), will be
delivered a constant current of: 20A model
SC320M and 25A model SC350M.
ABSORPTION
CHARGE
With battery voltage equal to Vmax (Maximum
voltage of the selected charging curve), will be
delivered a costant voltage equal to the selected
curve Vmax. The delivered current will decrease as
the battery state of charge increases till about 3A.
Timeout 6 hours.
DESULPHATION
(ONLY IF SELECTED)
An approximately 2A constant current will be
delivered, allowing the battery voltage to rise
independently to the maximum value of 15.8V. This
phase ends to the achievement of 15.8V. Timeout 2
hours.
MAINTENANCE
This phase keep a constant voltage related to the
selected charging curve (Vmaint). This phase has a
4 hours timeout for the LiFePO4charging curve
with maintenance ON (curve N°7), while for the
other curves there’s no time limit. If during the
maintenance phase the voltage should fall below
13.15V for LiFePO4curve and 12.65V Wet curve and
12.8V and for the other curves, charge will be
restarted from the first phase. Timeout 4 hours.
CHARGING CURVE

7. Led indicators
The two LEDs on the upper part of the device, marked
B1 and B2, allow you to quickly understand the charge
status of the connected battery.
Each LED can emit different colors referred to a precise
state of charge of the battery, the table below explains
the relationship between the LED color and the battery
state of charge.
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SIGNAL
MEANING
Red LED
Charging
Orange LED
Reconditioning
Green LED
Fully charged / Maintenance
CAUTION
A fast flashing of both LEDs (with the solar panel active) shows
an error due to the internal fuse breaking, or services battery
voltage below 6V.
B2 - PHASE DISCUSSION
PULSE CHARGE
With voltage between 8V and 10.5V, a variable
current between 1A and 2A, every 5 seconds.
Timeout 4 hours.
RECONDITIONING
With voltage between 10.5V and 12.0V, an
approximately 2A costant current will be delivered.
Timeout 8 hours.
BULK CHARGE
With battery voltage between 12V and 14,4V, will be
delivered a 5A constant current.
ABSORPTION
CHARGE
With battery voltage 14,4V will be delivered a 14,4V
constant voltage. The delivered current will
decrease as the battery state of charge increases
till about 3A. Timeout 6 hours.
MAINTENANCE
This phase keep a constant voltage of 13,5V.
Timeout 8 hours.

8. Fuse replacement
If the protective fuse on the SUNCONTROL2electronic
board is damaged, it can be replaced with the original
replacement fuse (supplied) or with a common 25A (for
SC320M) or 30A (for SC350M) automotive fuse.
Follow these steps to reach the fuse:
1. Remove SUNCONTROL2from its housing.
2. Rotate the device to reveal the screws on the
bottom of the device.
3. Unscrew the 4 screws.
4. Remove the front shell of SUNCONTROL2to access
the fuse.
5. Replace the fuse.
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FUSE:
•25A (SC320M)
•30A (SC350M)

9. Technical features
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DESCRIPTION
SC320M
SC350M
INPUTS
Maximum input Voltage solar
panels (open circuit voltage)
29,5V
29,5V
Solar Panel input Connections
2
2
Solar Panel input Maximum Power
Suppoerted
50W - 160W
50W - 180W
OUTPUT B1
Battery nominal voltage
12V
12V
Charging current maximum output
20A
25A
Minumum battery capacity
required Lead-acid
60Ah
80Ah
Minumum battery capacity
required LiFePO4
40Ah
50Ah
Mimumum battery voltage required
8V
8V
Charging curve selector/Curves
number
Yes/8
Yes/8
Temperature regulated fan speed
No
Yes
Temperature regulated charging
(by temperature sensor for B1
battery - optional)
Yes/-30mV/°C
Yes/-30mV/°C

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OUTPUT B2
Battery nominal voltage
12V
12V
Charging current maximum output
5A
5A
Minumum battery capacity
required Lead-acid/LiFePO4
15Ah/10Ah
15Ah/10Ah
Minimum/maximum voltage
starting charge
8V / 12,5V
8V / 12,5V
Maximum charging voltage
14,4V
14,4V
Temperature regulated fan speed
No
Yes
Maximum charging timeout
8h
8h
GENERAL
Charging algorithm OPTICHARGE
Yes
Yes
Stand-by self-consumption
<2mA
<2mA
Display connection
Yes
Yes
Internal protection fuse
25A
30A
Reverse polarity protection
Yes
Yes
Night-time discharge protection
Yes
Yes
Overload protection
Yes
Yes
Overheating protection (output
power reduction)
Yes
Yes
Size (mm)
123 x 108 x 50
123 x 108 x 50
Weight (cables excluded)
400g
420g
Working temperature
-20°C/+50°C
-20°C/+50°C
Ambient humidity
<90% no
condensation
<90% no
condensation
Maximum altitude
3000m
(maximum
nominal output
up to 2000m)
3000m
(maximum
nominal
output up to
2000m)

10.F.A.Q.
• About solar panels, what’s the maximum voltage
supported by SUNCONTROL2?
Maximum supported voltage is 29,5V.
•Is it possible to connect one 200W solar panel
only, on a single SUNCONTROL2 connection?
It’s possible to connect just one bigger solar panel
(200W), for example on SUNCONTROL2 Pin N°5, but
you must connect Pin N°5 and Pin N°6.
Use, at least, a 6 mm2 cross-size cable.
• Is it normal to have a battery voltage (with solar
regulator working) over 15V?
It’s normal when the device is in desulphation mode.
It is possible to turn OFF the desulphation selecting
the proper charging curve: look at the chapter
“Charging curve selection”.
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11. warranty
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NDS ENERGY S.r.l. Via G. Pascoli, 169 65010 Cappelle sul Tavo (PE) Italy
email: [e-mail] tel: [phone] fax: [phone]
Seller's stamp and signature
Warranty coupon
model____________________________________________________________
Serial Number_____________________________________________________
Purchase date____________________________________________________

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Tutta l’energia che ti serve
all the energy you need
0037_MANB_Sc320_Sc350_GB02
NDS ENERGY s.r.l.
Via Pascoli, 169
65010 Cappelle sul Tavo (Pe) Italy
Tel.:[phone]
web: www.ndsenergy.it
email: [e-mail]
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