Neilsen CT2816 User manual

Operator sManual
CT2816
HIGH GRADE DUMP TRUCK
Cannon Tools Limited
Address: 20 Station Road, Rowley Regis, West Midlands, B65 0JU.U.K.
INSTRUCTIONS
It is important that you read and understand this instruction manual before using this
product. You will need this manual for the safety warnings and precautions, assembly,
operating, parts list and assembly diagram. Failure to follow instructions and safety
warnings may result in personal injury or property

Declaration of Conformity
We the importer
CANNON TOOLS LTD
Add: 20 station road, Rowley Regis, west midlands,B65 0JU.U.K.
Declare that the product dump truck CT2816
Are in conformity with the following Directives to the specification
Under which conformity is declared.
The Machinery Directive (2006/42/EC)
CANNON TOOLS LTD
sign
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Content
1Introduction.......................................................................4
2Safety.................................................................................5
2.1Tips......................................................................................................5
2.2SymbolDescription..............................................................................9
2.3Warning signsnote............................................................................10
2.4SafetyandAccident protection..........................................................13
2.4.1Read safetyregulations............................................................................ 13
2.4.2Understand the mark................................................................................ 13
2.4.3WorkclothesandPersonalprotection...................................................... 13
2.4.4Donot makeanychangeswithout authorize........................................... 14
2.4.5Safetyvalve.............................................................................................. 14
2.5Safeuse............................................................................................14
2.5.1Engine start............................................................................................... 14
2.5.2Fireprevention measure........................................................................... 15
2.5.3Protectionfromsmokedamage................................................................ 15
2.6SafetyinWorking status....................................................................15
2.6.1Beforestart the machine........................................................................... 16
2.6.2Drive.......................................................................................................... 16
2.6.3Transport................................................................................................... 16
2.6.4load cargo................................................................................................. 16
2.6.5Parking...................................................................................................... 17
2.6.6EmergencyMeasures............................................................................... 18
2.6.7Workclothes............................................................................................. 18
2.6.8Noiseprotectiondevice............................................................................ 18
3Product introduction.......................................................19
4Manual.............................................................................20
4.1Introduction of joystick......................................................................20
4.2Start/closed of engine........................................................................21
4.3Avoidedriveinslope..........................................................................21
4.4Parking inslope.................................................................................21
4.5Traction thismachine.........................................................................21
4.6Loadingand unloading.....................................................................22
4.7Lifting.................................................................................................23
4.8Useofrubbertrack............................................................................24

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5Maintainance...................................................................25
5.1Preparebeforemaintainance.............................................................25
5.2Check-upand maintain.......................................................................25
5.3Engine maintainance.........................................................................26
5.3.1Check oil level........................................................................................... 27
5.3.2Changeengine oil..................................................................................... 27
5.3.3Check airfilter........................................................................................... 27
5.4Hydraulicsystem...............................................................................27
5.4.1Hydrualicoil.............................................................................................. 27
5.4.2Hydraulicfilter........................................................................................... 28
5.5Lubricate............................................................................................29
5.6Adjudst Rubbertrack.........................................................................29
5.7Temporarymaitainance......................................................................30
6Specification....................................................................31
7Enginefailure&otherfailureexclusion method.............31
7.1Engine failure.....................................................................................31
7.2Troubleshooting ofhydraulicsystem..................................................32
7.2.1 systeminsufficient ofpressure.......................................................... 32
7.2.2 systemcan not workdue topressure.............................................. 32
7.3Troubleshooting of travelling system..................................................32

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1Introduction
Thanksforchoosethisproduct.
Pleaseread thismanualtounderstand the safetyoperationbefore drive
thismachine.

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2Safety
2.1Safety Tips
1.Loading of corrosive,poisonousmaterialisprohibited;Over loadingis
prohibited(ratedload 500kg); Non-Manned.
2.Keepdistancewithmachineat500mmwhen operation,toavoidcrushby
the rubbertrack.
3.When themachine workinslope,the Gradeexceed15 isprohibited,to
avoidrolloveraccident.

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4.Therehavevibration 3.6m/s²）takeplacewhenthemachineonworking
status,noiseat101dB,pleaseweareardevicewhen longtimecontinuous
working,toavoiddamageofhearing.Therehaveharmfulgasescomeout
afterstartofengine, the standard,elementanddisplacementis:
Emission resultsonthe testcycle:EmissionscomplywithStageII
requirements
CO: 449.46 g/kWh
HC: 8.29 g/kWh
NOx: 1.86g/kWh
NOx+HC: 10.16g/kWh
DeteriorationFactor(StageIIEnginesOnly)
CO DF: 1.00
NOx+HCDF: 1.24
EDPCategory:1
5.Before loading the cargo,pleaseputthe machine atflatland,overloadis
notallowed 500kg）.AverageloadingwhentransporttheScatteredgranular
material.Tied firmlywhen transportthesolidbigitemswhichexcessthe
bucket size.
6.Donotletthe bodytouchsurfaceoftrackor gasoftrackand supporting
wheelwhen themachine istravelling,toavoidPhysicalinjury.
7.PeoplestandinOperation radiusisprohibitedwhenthemachineis
loading,travelling,or unloading.Putthemachine inflatplacewhenitlifting

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anddumping,toavoidrolloveraccident.
8.Workinmuddyorslipperyroadisnot allowed,toavoidbogorrolloveras
well asdangersof machineoutof control.
9.Donotworkatenvironmentwithfireworks,toavoidfire accident.Incase
accidenttakeplace,machinebodyonfire,pleaseusedrypowderfire
extinguishers.
10.Working under conditionofdamage/corrodenttracknotallowed,
otherwise, itwillcauseddangerforthe userand shortenthe machinelife.
11.Fill ingasoline
a.Offtheengine,lettheenginecoolingatleast2minutes,thenremove
the tankcover.
b.Fill thegasolineintooil tankinthe open airor well-ventilatedarea.
c.Donot let the gasolinespill over thetank.
d.Check-up regularlytheoil pipes,tank,cover aswell asanyplacewhich
ispossibletoleak.
12 .Start the engine
a.Ensure the sparkplug,Muffler,fueltankcap ofairfilterinanormal
position.
b.Donotstarttheenginewhensparkplug isremoved.
c.Oncegasolineisspill over the oil tank,pleasewaititvolatilitybefore
starttheengine.
d.Oncegasoline enterintoengine,pleasesetthe chokeintheposition of

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'OPEN/RUN',andsetthethrottleinthe position of'FAST',thenrotatethe
crankshafttill theengine startup.
13.Operatethemachine
Donot blockcarburettorwhichwill causeengine stoprunning.
14.Transport themachine
Ensurethere isnogasolineinoil tank.
15.Storethe machinewhen therehavegasoline inoil tank.
Keep themachine farawayfromfurnaces,stoves,waterheatersand
other fireapparatus,becausetheseapparatusmaypossibletoignite
gasoline vapor.
16.Therewillhavesparkstakeplacewhenstarttheengine.It mayignite
flammablegasesnearbywhenstarttheengine,whichcausedtoexplosion
or fire.Donotstarttheengineifthere haveleaking ofnaturalgasor
liquefied petroleumgas.
17.When startengine,pleasedragslowlybeforefeeltheresistance,then
drivingquickly
18.Donotstartor runthe engine inclosed area,eventhewindowanddoor
isopened.Pleasestarttheengine outdoor,becauseenginerelease
carbonmonoxide, thisisacolorless,odorlesstoxicgas.
19. Pleasetouchtheenginetill the muffler, engine cylinderand radiator cool
down.Eliminatethetinderbesidemufflerandcylinder.There haveheat
takeplacewhentheengine isworking.The temperature ofengineparts

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especiallymuffler isveryhigh whichwill caused burning iftough this
parts.Further tocausedafire when thesepartgetincontactwithleave,
grass, brushetc.
2.2SymbolDescription
Beforeoperating themachine, wemustunderstand thespecificmeaning
of thefollowing symbols,inordertopreventaccidents.
WarningSigns!
Payattention, ifyouseethe sign on
machinebody.It remindstheremaybe
somerisk.Pleaseobserveall safetyrulesand
advice.
Risk&Warning Signs, forSafetyWarning.
Riskmeanspotentialdanger. If notavoided,
mayresult ininjuryoreven death.
Attention &Warning meanspotential risk.
If not avoided,mayresult in
minordamage orinjury.
Besides, it alsomeansdamaging
the machine.

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Itisused forreference.Innon-compliance
withinstructionsorreadtheoperation
manual,operatingmaycauseshorten
machine’slife.
Gland Machineshavebeedcarefullyinspected andmaintained,and
consideredall risksundernormaloperating.Butitdoesnotmeanthat
users ortechnical workers canuseimproperlyandnot followtherules.
2.3 Warning SignsNotes
1) Carefullyreadoperationmanualbefore
handlingthemachine.
2) Donotapproachmachine,whenworking,
liftingortilting.
3) Safedistance
The min. distanceallowedis500mm,
The min. distanceallowedis500mm,
when youhandlemachine.

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4)Personalprotection
Pleasewearhelmet, safetyglasses,
safetyshoes,glovesandearmuffs,
andcheckall safetyequipmentin
advance.
5)Oil backfilter
Placeofoil backfilterlocated.
6)Hydraulicoil levelindicator
Hydraulicoil level indicating
7)Engineairfilter
Placeof engineairfilterlocated.
8)Liftingpoint
Placeof lifting point located.
Note: Keepingbalancewhen lifting

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9)Burning
Do not touch.
Note: Engine &Hydraulictankmay
hot, toavoid burning.
10)Warning
The labelshowspetrolishighlyflammable
andexplosive.Notstartengine inclosed
space,becauseengineexhausttoxic
gaseswhenstartup.Besides,pleaseread
instructionscarefully,whenoperatingand
maintainingthemachines.
11) Fuel
Where the fuelisinjected.
Note:Petrolinjected.
12)Warning!
When machine running, themarked position
maycauseupperlimbs’sinjury.
Note:Do notapproachthemachine when
running.

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13)Warning!
2.4safetyandaccident protection
Safety
2.4.1readthroughsafetyregulations
Beforeworking oroperating,read through all ofsafteyregulationsand
safetymanualindication, thenoperateit.
2.4.2understandingmark
Readand obeytheguideofsafteindication,knowmoreabout the saftey
introduction,iconandmarkofthe machine ,makesurethe machineon good
suitation,if itisbroken ,pleasereplacingimmediately.
Knowmore abouthowtocorrect operating machine
Donotletthe peoplewho havenotbyauthorised or trainningtooperate
the machine.
2.4.3fatigue dress andindividualprotection
Itisnotpermittowear looseclothes,ring,watchwhenthe machine
working ,duetoitmaybeengulfbytheoperating machine,prohibittowear

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the clotheswiththe esayfiredgasoline liquidonit,before operating the
machine ,makesuretoadomthearmet,blinkers,safetyshoes,glove,ear
covering.
2.4.4Dont changeanypartswithoutAuthorizedbyManufacture.
Prohibitanyonewhomodificationthe machinewithoutAuthorized,itis
probablyinfluencemachine fuction ,andcausesaftyhidden trouble.
2.4.5safteyvalve
Prohibittomodificationofsafteyvalveandhydraulicequipmentwhich
havebeenassembled.ifthere isanypersonandbelonginglossormachine
broken,itisnottheresponsibilityofglandmachineryincasethecustomer
who rejiggerthe equipment personally.
2.5safteyuse
2.5.1engine star
Scenesafety
checking spotsuitation ofgroundbefore the enginestar ,otherwise,it
wouldbeengender dangerousof uncertainelements.
Makesure otherpeopleapartfromthe working area andthen star and

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operating themachine .
2.5.2fireproofingmeasure
Makesuretoclear upwood ,paer and othereasyfire matter ofthe
working spatial,somematter configurationshouldbecarefullychecking the
cleanliness,otherwise,there wouldbe potentialdangerous,and the
configuration shouldbe recycling.
Gaoline liquidisflammabilityand burstarticle,sowhenadd the
oil ,pleasemakesure inthe draughty.
Therewouldbe sparkwhentheenginestar ,therefore,itispermitedto
startheengine ingasstation andfuelstockwarehouse.
When theoilfulled,pleasecarefullycheckthefastnessofoil
cylinder ,makesuretoclosethe cover of engine oil cylindercorrectly.
When finishedinputtheoil ,makesurethereisnofuelleakageor
gasoline liquidsteamoverflow,andthe engine staronthe drylyarea.
Toavoidburning , ,pleasedo not touchthe displacementpipe,even ifthe
engine closed
2.5.3protection toavoidtheforgharmfue
Pleasemakesureenoughdraughtywhenthemachineworking inthe
building,otherwise,pleaseusetheexhauseextend displacement
equipment.Duetotheexhauseofengine maybedeadly.
2.6working safty

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2.6.1safetyitemsbeforethe machineworking .
Checking themachine runningsuitationafter machineworking .
Evacuatearoundofstander-by,donotletanybodyonthe machineworking
area.
2.6.2safetydriving.
Toavoidsuddennessandbreakoutcase,makesurethe operater
betweenthe working partsatleast500mm distance.Children and petsshould
apartfromthemachineworking areainorder toavoidtouchthemachine
inducebruised.
ItisnotpermitthatSFC400 hydraulicdumperworking withoutenough
illuminatingat night.
2.6.3safetytransport cargos.
The maximumloading capacityis500kg,donotexceed the loading
capacityofthemachine inorder toavoidthe machinedamagerand bringthe
dangerous.
Prohibit toshelterfromthe operator’sline of sightwhenlifting thecargos
Inordertopreventturnover,pleasedonotletthe machine travellingon
the slop morethan 15 orchangethe travellingdirection.
2.6.4transportgoods
Obeytheordinanceall along,makesure loadingthecargosonthe

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smoothroad .
Ifthemachinedirectionchangedduringloadingorunloadingthe
goods,pleasechange the directionofthe originalfirstand thenloadingand
unloading the goodsagain.
Makesurethereisno barrieronthe roadwaywhen themachine
travellingontheslop,otherwise ，itwillresultindangerousafterthemachine
loosebalance.
Paymoreattentionwhenthethemachine changethetravellingdirection
on the lengthen slop.
2.6.5safetypark
parkthemachineonthefirmly,flat surface.
Makesure topreventthemachinslipwhen the machineworking on the
parkorotherareawhichhavethe slop .

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Sincethemachineinstall thehydraulicbrake,butdonotkeepthe
machineknockon theslopforlongtime.
2.6.6emergencymeasure.
Guard againstfire
Beforethemachine working ,makesure tofindoutfirst-aid-kitandfire
extinguisherfirstlyand actualeffectof theseitemsafter fire.
Makesurehavecontactinformationaboutthe emergency
service,medicaltreatment service,hospitalfirecontroldepartment .
2.6.7dungaree
Ware the suitableclothesandpersonaldefendequipment .
2.6.8noisedefend equipment .
Longtimetoexposeunder the noiseenvironmentwill causethe
hearingdamageandeveniflosethe hearing,inordertoprotectoperator
hearingability,makesuretoware thesuitableearplug.
Operator mustparticularread the operating introduction manualbefore
operatethe machine,wetryour besttomakesure ourdesignmuchmore
safetyforuseontheroadwayortheproblemwouldbehappen.butifit
becausetheoperatorwhodotheincorrectoperatingandmaketheperson
casualty,glandmachinerydonotbearanyresponsibility.

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3productintroduce
Thismachine isaminihydraulicdumper,notonlycanworkon
complicatedbuildingsite,alsocanworkinmudroad.Thismachineis
superior,withamulti-function,scraping,loading,lifting.Hydraulicoperation,
simple, safe,andhighefficiency.
The machinewithministructurecanworkinnarrowroadsmoothly ，
moveflexible，highloadingcapacity，beenagoodhelperbothinbuilding
siteand garden .
Itusehydraulicbrakelockbraking,operationmore simpleandsafe.it
canfilledwithsand,soil, stone,mud, wood,forage, bricks,and snowremoval,
earthmoving,etc., whichiswidelyused ingardens,parks,and disaster
recoverysite,garden,constructionsites,farms,rentalcompanies,repair
plantsandotherplaces.