Neptronic SKG4-E Series Manual

SKG4-E-ESA-230823 (V2.04)
Gas Fired Humidifier
SKG4-E Series
Installation Instructions and User Manual
READ AND SAVE THESE INSTRUCTIONS

SKG4-E Gas Fired Humidifier
Installation Instructions and User Manual
www.neptronic.com
Page | - 1 -
Safety
What To Do If You Smell Gas!
Do not try to light any appliance.
Do not touch any electrical switch; do not use any telephone in your building.
Immediately call your gas supplier from an off-site telephone.
Follow the gas supplier's instructions.
If you cannot reach your gas supplier, call the fire brigade.
Gas
Before installation, check that the local distribution conditions, nature of gas and
pressure, and the current state adjustment of the appliance are compatible.
Improper installation, adjustment, alteration, service, maintenance or use can
cause carbon monoxide poisoning, explosion, fire, electrical shock or other
conditions which may cause personal injury or property damage.
This appliance MUST be used only in sufficiently ventilated space. Consult
instructions before installation and use of this appliance.
Installation and service MUST be performed by a qualified gas installer, service
agency, or the gas supplier.
Ensure that local regulations concerning the provision of gas installations are
followed.
Electricity
All work concerned with electrical installation MUST only be performed by skilled and
qualified technical personnel, such as an electrician or a technician with appropriate
training. The customer is always responsible for ensuring the suitability of the
technical personnel.
Ensure that the local regulations concerning the provision of electrical installations
are followed.
Health and Safety
Neptronic has considered the aspects of the design of their humidification systems to reduce as much
as possible the risk of Legionnaires’ disease and other similar conditions, but it is important that users
are also aware of their responsibilities under Health and Safety regulations in reducing the risk of
legionellosis.
To prevent the growth of Legionella, users are required to:
•Avoid water temperature that favours the growth of Legionella (20-45˚C).
•Avoid water stagnation.
•Clean and disinfect the humidification system in accordance with Health and Safety
regulations and enclosed instructions.
•Have a competent person carry out a risk assessment of the water system supplying the
humidifier, to ensure that the water supply is of an acceptable quality.
Correct Use
Neptronic systems and products are designed only for humidification use.
Any other application is not considered as usage for the intended purpose. The manufacturer cannot
be made liable for any damage resulting from incorrect use.

SKG4-E Gas Fired Humidifier
Installation Instructions and User Manual
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Page | - 2 -
Access
The SKG4 cabinet keys MUSTnever be left inthe door locks,as this may cause unauthorized access
to live electrical parts. Always store keys centrally with a nominated responsible person.
Water
Neptronic systems are designed to be used with tap, reverse osmosis or deionized water. On no
account must any other fluids or chemicals be introduced into the system without first consulting
Neptronic or its authorized distributor.
Water supply must not exceed the max pressure of 4.8 bar or pressure limits laid out in the
specification and installation must comply with local regulations. Your attention is drawn to your
responsibilities as outlined in the Health and Safety regulations. The control of Legionella bacteria in
water systemsand your SKG4 humidifiermust be included in the risk assessmentof the water system
in your building as a whole. Inparticular,if the humidifieris turned off for prolonged periods, you must
ensure that the unit is drained and that stagnation is avoided in pipe work supplying it.
A competent individual or organization must be appointed to carry out water tests. A wide range of
different tests are available to identify the presence of microbes in water, including total viable count
(TVC), temperature-range specific tests and identification of particular species types including
Legionella. It is the responsibilityofthe person on whom the statutory responsibility falls to determine
the type and frequency of this and all other controls and preventative measures outlined in this
manual.

SKG4-E Gas Fired Humidifier
Installation Instructions and User Manual
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Page | - 3 -
Foreword
Neptronic Company Overview
Founded in 1976, we’re a private corporation that designs, manufactures and distributes products for
the HVAC industry. Our product line includes intelligent controllers, electronic actuators, actuated
valves, humidifiers and electric heaters.
Our products are designed and manufactured by over 250 dedicated employees in our 7,500 m2
(80,000 ft2) state-of-the-art facility located in Montreal, Canada. Using a vertical integration model, our
entire manufacturing chain is under one roof, from software and hardware development, to SMT
circuit board assembly, to sheet metal fabrication, to product testing, ensuring that our products are
engineered to last.
We currently hold several national and international patents and with our continued commitment to
research and development, we provide innovative products and technologies for the ever-evolving
challenges of the HVAC industry. Exporting over 70% of our sales, we have an exclusive distribution
network around the globe that provides comprehensive solutions to our worldwide customers.
About the Manual
These installation and operation instructions have been developed to facilitate the installation of the
SKG4 humidifier.
•The strict application of these instructions will ensure the conformity of your installation and
operation as per the manufacturer's recommendations.
•The application of these instructions is one of the conditions for the application of the
warranty.
•The application of these instructions does not ensure, at any time conformity to procedures,
regulationor local codes, regarding electric installation and connection to local water supply.
This product has been declared to conform to applicable European safety and electromagnetic
compatibility standards and directives and bear the CE mark. The certificate of conformity CE is
available upon request to the manufacturer.
2021©: All rights reserved. This document cannot be reproduced totally or partially by any means
whether, electronic, mechanical, photocopy, recording or other, without prior written authorization of
Neptronic.
Correct Use
Neptronic systemsand its products are designed only for humidification use. Any other application is
not considered appropriate for the intended purpose. The manufacturer cannot be made liable for any
damage resulting from incorrect use.
General Warranty
This product is subject to the terms and conditions described at http://www.neptronic.com/Sales-
Conditions.aspx.

SKG4-E Gas Fired Humidifier
Installation Instructions and User Manual
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Page | - 4 -
Contents
Overview......................................................................................................................................6
Handling and Lifting...................................................................................................................6
List of Accessories Supplied.......................................................................................................7
Other Related Documents..........................................................................................................7
Technical Specifications.............................................................................................................7
Visual Overview.........................................................................................................................8
Standard Humidifier Unit............................................................................................................9
Position and Dimension of Connections.................................................................................10
Option - Ducted Combustion Air Inlet Dimensions......................................................................11
Weather Proof Enclosure.........................................................................................................12
Multiple Module Composition....................................................................................................13
Installation Overview...................................................................................................................14
Installation Method Statement ..................................................................................................14
Installation Steps..................................................................................................................14
Stage 1 - Unit Positioning and Mounting.......................................................................................15
General Recommendations......................................................................................................15
Ambient Condition and Altitude.................................................................................................16
Minimum Clearances...............................................................................................................16
Minimum Clearances - Weather Proof Enclosure.......................................................................17
Weather Proof EnclosureInstallation on Floor/Roof...................................................................18
Weather Proof Enclosure Installation on Roof Curb....................................................................18
Stage 2 - Steam Distribution Installation.......................................................................................19
Fundamental Design Concepts.................................................................................................19
Weather Proof Enclosure Steam Outlets...................................................................................20
Steam Outlet Dimension and Quantity - Weather Proof Enclosure...........................................20
Steam Dispersion General Recommendations...........................................................................21
Selection of Steam Distribution Manifolds..................................................................................21
S.A.M.E2 System....................................................................................................................21
Positioning the S.A.M.E2......................................................................................................21
Steam Pipe Work to Duct Connections with S.A.M.E2............................................................23
Multi-Steam System.................................................................................................................24
Selection of Multi-Steam System...........................................................................................24
Steam Pipe Work to Duct Connections with Multi-Steam.........................................................25
Stage 3 - Gas Supply Connection................................................................................................27
Gas Pipe Diameter..................................................................................................................28
Gas Leak Test.........................................................................................................................28
Stage 4 - Water Supply Installation..............................................................................................29
Water Inlet Specifications.........................................................................................................29
Chloride Concentration inWater Supply....................................................................................29
Water Treatment Guidelines.....................................................................................................29
Supply Line Installation............................................................................................................30
Stage 5 - Water Drain Connection................................................................................................ 31
Water Drain Specifications.......................................................................................................31

SKG4-E Gas Fired Humidifier
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Page | - 5 -
Water Drain Installation............................................................................................................31
Pan Drain Connection on Weather Proof Enclosure................................................................32
Weather Proof Enclosure Water Drain Valve..........................................................................33
Stage 6 - Combustion Air Installation............................................................................................34
Combustion Air Specification - Natural Ventilation......................................................................34
Natural VentilationInstallation...............................................................................................35
Ducted Combustion Air............................................................................................................35
Stage 7 - Flue Gas Venting Connection........................................................................................38
Flue Gas Venting Specification.................................................................................................38
Flue Gas Terminal...................................................................................................................39
Minimum Spacing.................................................................................................................39
Stage 8 - Electrical Supply and Installation...................................................................................41
Electrical Power Supply ...........................................................................................................41
Stage 9 - Electrical Control Connections.......................................................................................42
Electrical Control Connections..................................................................................................42
Safety Contact Connections.....................................................................................................42
Dry Contacts...........................................................................................................................42
Humidifier Control....................................................................................................................43
Analog Signals.....................................................................................................................43
Humidity Control by Humidistat (External Mode).....................................................................43
Humidity Control by Humidifier (Internal Mode) ......................................................................44
Humidity Control by External Signal.......................................................................................45
Network Communication..........................................................................................................46
Controls Placement (Steam Dispersed intoa Duct or AHU)........................................................47
Controller Configuration ..............................................................................................................48
Control Panel Features............................................................................................................48
Idle Screen..............................................................................................................................49
Menu Access ..........................................................................................................................49
Menu Navigation and Configuration..........................................................................................50
Menu - General....................................................................................................................51
Menu - User Settings............................................................................................................54
Menu - Service.....................................................................................................................55
Menu - Installation................................................................................................................56
Menu - Integration................................................................................................................60
List of Alarms..........................................................................................................................63
Manual Water Level Calibration...................................................................................................65
Start-up Procedure .....................................................................................................................67
Service ......................................................................................................................................69
Cleaning the Humidifier............................................................................................................69
Inspecting the Humidifier Components......................................................................................72
Burner Assembly and Heat Exchanger Tube Maintenance.........................................................73
Burner Maintenance ................................................................................................................73
Troubleshooting..........................................................................................................................74
Exploded View and Bill of Material...............................................................................................76

SKG4-E Gas Fired Humidifier
Installation Instructions and User Manual
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Page | - 6 -
Overview
Handling and Lifting
Lifting or handling MUST be carried out by trained and qualified personnel. Ensure that
the liftingoperationhas been properly planned, assessedfor risk and that the equipment
has been checked by a competent Health and Safety representative, and effective
control measures are in place.
It is the customer’s responsibility to ensure that the operators are trained in handling
heavy goods and to enforce the relevant lifting regulations.
Any personnel handling or lifting the SKG4 humidifier must follow the Lifting Operations
and Lifting Equipment Regulations 1998 and Approved Code of Practice L113. The
regulation imposes duties on employers, self-employed persons and persons who have
control, to any extent of lifting equipment.
The SKG4 humidifier MUST be handled and liftedwith careat all times and remain in its
original packaging for as long as possible, prior to installation.
The SKG4 humidifier package may be carried using a forklift from the underside.
Exercise caution before lifting to ensure that the load is balanced.
The optional weather proof enclosure is provided with four (4) lifting eyelets located at
each corner on top of the enclosure.
Refer to the Dimensions and Weight table in the Standard Humidifier Unit section for
system dry weights.
4 lifting eyelets
Illustration 1 - Lifting (Weather Proof Enclosure)
Unpacking
The SKG4 humidifier is shipped in a wooden crate. Ensure packing wooden crate and skid is
removed prior to commissioning.

SKG4-E Gas Fired Humidifier
Installation Instructions and User Manual
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Page | - 7 -
List of Accessories Supplied
The following accessories are supplied with the SKG4 humidifier:
•2 sets of keys.
•2 adjustable steam hose collars per module to connect on the steam output (standard
enclosure).
•2 adjustablesteam hose collarsper internal steam manifold (weather proof enclosure option).
•1 Installation Instructions and User Manual.
Other Related Documents
•Wiring Diagram
•Combustion Field Adjustment Instructions
•BACnet Communication Module User Guide (for humidifiers with BACnet option)
•Modbus Communication Module User Guide (for humidifiers with Modbus option)
Technical Specifications
Table 1 - Technical Specifications
Model
No. of
Modules
Steam
Capacity
(kg/hr)
Input
Capacity
(kW)
Current
at 230V
(A)
No. of
Outlets
Multi-Steam
Header
Diameter
(mm)
SKG4-E0501 N/P
1
50
49
3.0
1
76
SKG4-E0701 N/P
1
70
63
3.0
1
76
SKG4-E0801 N/P
1
80
70
3.0
1
76
SKG4-E1001 N/P
1
100
73
3.0
1
76
SKG4-E1202 N/P
2
120
112
4.5
2
100
SKG4-E1502 N/P
2
150
126
4.5
2
100
SKG4-E1702 N/P
2
170
136
4.5
2
100
SKG4-E2002 N/P
2
200
146
4.5
2
100
SKG4-E2503 N/P
3
250
206
6.0
3
125
SKG4-E2703 N/P
3
270
209
6.0
3
125
SKG4-E3003 N/P
3
300
219
6.0
3
125
SKG4-E3504 N/P
4
350
279
7.5
4
(2x) 100
SKG4-E3704 N/P
4
370
282
7.5
4
(2x) 100
SKG4-E4004 N/P
4
400
292
7.5
4
(2x) 100
Note 1: Maximum static duct pressure is 1.25 kPa (12.5 mbar). For higher static duct
pressures, consult Neptronic or its authorized distributor.
Note 2: Standard humidifier is designed for natural ventilation combustion air. ‘’Ducted
Combustion Air’’ option is availableupon request. See Stage 6 of installation procedure for
more details.
Note 3: See the Electrical Power Supply section on page 41 for current ratings for models
with the weather proof enclosure.

SKG4-E Gas Fired Humidifier
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Page | - 8 -
Visual Overview
316SS Combustion chamber
and heat exchanger
Electrical power
connection
Steam outlet
Flue vent connection
(either side)
Gas supply inlet
(either side)
Water supply
(either side)
316SS Evaporation chamber
(shown in “DOWN” position)
Front door
Drain outlet
(either side)
Quick connect water outlet
Back door
Water level sensor
Controller
Illustration 2 - Humidifier Overview

SKG4-E Gas Fired Humidifier
Installation Instructions and User Manual
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Page | - 9 -
Standard Humidifier Unit
B
C
A
F
G
H
I
F
F
E
D
Illustration 3 - Standard Humidifier
Table 2 - Dimensions and Weight (Standard Humidifier)
Model
No. of
Modules
Steam Outlet
Dimensions (mm)
Weight
(kg)
Qty
Dia.
(mm)
A
B
C
D
E
F
G
H
I
Empty
Full of
Water
SKG4-E0501 N/P
SKG4-E0701 N/P
SKG4-E0801 N/P
SKG4-E1001 N/P
1
1
Ø76
1372
610
560
280
470
-
-
-
-
145
200
SKG4-E1202 N/P
SKG4-E1502 N/P
SKG4-E1702 N/P
SKG4-E2002 N/P
2
2
Ø76
1372
1220
560
280
470
610
1080
-
-
274
384
SKG4-E2503 N/P
SKG4-E2703 N/P
SKG4-E3003 N/P
3
3
Ø76
1372
1830
560
280
470
610
1080
1690
-
431
600
SKG4-E3504 N/P
SKG4-E3704 N/P
SKG4-E4004 N/P
4
4
Ø76
1372
2440
560
280
470
610
1080
1690
2300
576
800

SKG4-E Gas Fired Humidifier
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Page | - 10 -
Position and Dimension of Connections
Main Drain
Pan Drain Water Supply Gas Supply
Front Door
Flue Outlet
22 1/16"
(560mm)
18 13/16"
(478mm) 9 13/16”
(249mm)
5 1/16"
(129mm)
52 3/16"
(1326mm)
49"
(1245mm)
11 5/16"
(287mm)
16 5/8"
(422mm)
Illustration 4 - Position of Connections
Table 3 - Dimensions of Connections (Standard Humidifier)
Model
No. of
Modules
Dimensions (mm)
Drain Outlet
Diameter
Pan Drain
Diameter
Water Inlet
Diameter
Gas Inlet
Diameter
Flue Outlet
Diameter
SKG4-E0501 N/P
SKG4-E0701 N/P
SKG4-E0801 N/P
SKG4-E1001 N/P
1
Ø22
Ø18
Ø15
Ø25
Ø76
SKG4-E1202 N/P
SKG4-E1502 N/P
SKG4-E1702 N/P
SKG4-E2002 N/P
2
Ø36
Ø18
Ø15
Ø25
Ø100
SKG4-E2503 N/P
SKG4-E2703 N/P
SKG4-E3003 N/P
3
Ø50
Ø18
Ø15
Ø40
Ø125
SKG4-E3504 N/P
SKG4-E3704 N/P
SKG4-E4004 N/P
4
Ø50
Ø18
Ø15
Ø40
Ø125
Note: Drain outlet, water supply inlet, gas supply inlet and flue outlet are located on the right
hand side of the humidifier. Left hand side location of any of these outlets or inlets is
available upon request.

SKG4-E Gas Fired Humidifier
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Page | - 11 -
Option - Ducted Combustion Air Inlet Dimensions
K
L
L
L
M
N
O
J
6"
(150mm)
Illustration 5 - Ducted Combustion Air Inlet Dimensions
Table 4 - Dimensions and Weight (Ducted Combustion)
Model
No. of
Modules
No. of Air
Inlet(s)
Air Inlet
Dia.
(mm)
Dimensions (mm)
J
K
L
M
N
O
SKG4-E0501 N/P
SKG4-E0701 N/P
SKG4-E0801 N/P
SKG4-E1001 N/P
1
1
Ø51
448
352
-
-
-
-
SKG4-E1202 N/P
SKG4-E1502 N/P
SKG4-E1702 N/P
SKG4-E2002 N/P
2
2
Ø51
448
352
609
962
-
-
SKG4-E2503 N/P
SKG4-E2703 N/P
SKG4-3E003 N/P
3
3
Ø51
448
352
609
962
1571
-
SKG4-E3504 N/P
SKG4-E3704 N/P
SKG4-E4004 N/P
4
4
Ø51
448
352
609
962
1571
2180

SKG4-E Gas Fired Humidifier
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Page | - 12 -
Weather Proof Enclosure
T
W
U
V
Dimensions (1 to 3 Module Configuration)
W
U
V
T
Dimensions (4 Module Configuration)
STEAM OUTLET
FLUE TERMINAL
61"
(1549mm)
8-7/8"
(225mm)
67-7/8"
(1724mm)
7-7/8" (200mm)
4-1/8" (105mm)
14-1/8" (359mm)
18-5/8" (473mm)
ELECTRICAL
CONTROL
POWER SUPPLY
COMBUSTION
AIR INLET
FRONT DOOR
GAS SUPPLY
WATER SUPPLY
DRAIN
Connections (1 to 3 Module Configuration)
STEAM OUTLET
(X2)
FLUE TERMINAL
(X2)
5 13/16"
[148mm]
COMBUSTION
AIR INLET
WATER
SUPPLY
DRAIN
8 5/8" [219mm]
26" [660mm]
23" [585mm]
13 1/8" [333mm]
GAS SUPPLY
67 7/8"
[1724mm]
8 7/8"
[225mm]
63 15/16" [1624mm]
32 1/2" [826mm]
19 1/4"
[489mm]
ELECTRICAL
CONTROL
POWER SUPPLY
3"
[76mm]
61"
[1550mm]
Connections (4 Module Configuration)
Illustration 6 - Weather Proof Enclosure
Table 5 - Dimensions and Weight (Weather Proof Enclosure)
Model
No. of
Modules
Dimensions (mm)
Weight (kg)
T
U
V
W
Empty
Full of
Water
SKG4-E0501 N/P
SKG4-E0701 N/P
SKG4-E0801 N/P
SKG4-E1001 N/P
1
1898
757
845
714
285
340
SKG4-E1202 N/P
SKG4-E1502 N/P
SKG4-E1702 N/P
SKG4-E2002 N/P
2
1898
1412
845
714
472
582
SKG4-E2503 N/P
SKG4-E2703 N/P
SKG4-E3003 N/P
3
1898
2070
845
714
653
818
SKG4-E3504 N/P
SKG4-E3704 N/P
SKG4-E4004 N/P
4
1898
1412
1623
1344
830
1050

SKG4-E Gas Fired Humidifier
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Page | - 13 -
Multiple Module Composition
Illustration 7 - Multiple Module Humidifier
Table 6 - Multiple Module Composition
Model
No. of
Modules
Module Model Number and Quantity
SKG100
SKG150
SKG180
SKG200
SKG4-E0501 N/P
1
x1
SKG4-E0701 N/P
1
x1
SKG4-E0801 N/P
1
x1
SKG4-E1001 N/P
1
x1
SKG4-E1202 N/P
2
x1
x1
SKG4-E1502 N/P
2
x2
SKG4-E1702 N/P
2
x1
x1
SKG4-E2002 N/P
2
x2
SKG4-E2503 N/P
3
x1
x1
x1
SKG4-E2703 N/P
3
x1
x2
SKG4-E3003 N/P
3
x3
SKG4-E3504 N/P
4
x1
x1
x2
SKG4-E3704 N/P
4
x1
x3
SKG4-E4004 N/P
4
x4
Module 4
Module 1
(Master)
Module 2
Module 3
SKG4 Humidifier
(with 4 modules)

SKG4-E Gas Fired Humidifier
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Page | - 14 -
Installation Overview
Installation Method Statement
WARNING: Risk of electric shock. Disconnect the appliance from electric supply
before commencing installation.
Note: All installation work must conform to local codes and regulations.
All work related to the installation of the SKG4 humidifier MUST only be performed by
skilled and qualified technical personnel (e.g. qualified gas installer, fitters, electricians,
plumbers or technicians with appropriate training).
The customer is responsible for ensuring their suitability.
For the installation of the SKG4 humidifier and its associated components, no special
tooling is required above that of a fitter’s toolkit.
Installation Steps
Stage 1: Unit Positioning and Mounting
Stage 2: Steam Distribution Installation
Stage 3: Gas Supply Connection
Stage 4: Water Supply Installation
Stage 5: Water Drain Connection
Stage 6: Combustion Air Installation
Stage 7: Flue Gas Venting Connection
Stage 8: Electrical Supply and Installation
Stage 9: Electrical Control Connections
Stage 9
Stage 8
Stage 1
Stage 2
air
Stage 6
or Stage 7
air
air
Stage 5
Stage 3
Stage 4
air
air
air
Illustration 8 - Installation Overview

SKG4-E Gas Fired Humidifier
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Page | - 15 -
Stage 1 - Unit Positioning and Mounting
General Recommendations
Any installation work MUST be carried out by suitably qualified personnel.
Location
Consider the following points before deciding the location for the SKG4 humidifier:
•Locate the SKG4 humidifier in an area clear of combustible materials, gasoline, and other
flammable vapours and liquids. Do not install in potentially explosive or flammable
atmospheres laden with grain dust, sawdust, or similar airborne materials.
•If the appliance is installed in an insulated area, it must be kept free and clear of insulating
materials, as they may be combustible. If insulation is added after the humidifier is installed,
an inspection of the humidifier area must be carried out to ensure that there is no insulation
coming into contact with the humidifier.
•Provide adequate room ventilation air in accordance with local codes and regulations.
With the exception of ducted combustion air installation, do not locate units in tightly sealed
rooms or small compartments without provision for adequate air for combustion and room
ventilation.
•Combustion and ventilation air must be supplied through one permanent low-level and one
permanent high-level opening communicating directly with the outside air.
•Humidifier flue gases must be vented to the outdoors. Locate the humidifier as near as
possible to an outside wall or roof so that the flue pipe from the humidifier is short and direct.
•Locate the SKG4 humidifier on a water proof floor or install a drain pan beneath the
humidifier.
•The humidifier must be installed in a way that ensures the steam hose length is kept to the
shortest possible length.
•Consider the total steam line length between the humidifier and the steam distributor based
on the steam line material type:
oForflexiblesteamhose,totalsteamlinemustnotexceed5meters.Forlongerdistances,
use insulated hard piping.
oForinsulatedhardpiping,thetotalsteam line is determined by the humidifier capacity:
0.67m for each kg/hr capacity of the humidifier, with a maximum of 15 m. For longer
steam line runs, consult factory.
•The humidifier must be installed in a way that ensures the steam hose length is kept to the
shortest possible length.
•The humidifier must be locatedin an area that isfully accessible for inspection and servicing.
Observe the minimum clearances as shown in the following sections.
Positioning
•The humidifier is designed to be installed directly on the floor.
•The humidifier is provided with adjustable legs in order to ensure proper level (standard
enclosure only).
•Provide a level, solid foundation for the humidifier.
•Ensure that the floor beneath the humidifier is water proof to withstand any water spillage
during servicing or in the event of a problem.

SKG4-E Gas Fired Humidifier
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Page | - 16 -
Ambient Condition and Altitude
•The humidifier location MUST have an ambient temperature of less than 30˚C.
•If the above condition is not respected for indoor humidifiers, the warranty of the unit will be
void, as it has not been designed to operate under extreme external conditions.
•For humidifiershaving theweather proof enclosure,ensure that the humidifier is installed in a
location in which the outside temperature lies between -40°C and 50°C.
•The combustion burner of the SKG4 humidifier is self-adjustingforany altitude; the burner will
maintain proper combustion and low emission at any altitude.
•Steam capacity will be affected by altitudes over 1050m above sea level. Please refer to the
table below to anticipate the ratio of output reduction.
Table 7 - Output Reduction Based on Altitude
Altitude Above Sea Level (m)
Output Reduction (%)
0 to 1050
0
1051 to 1350
2
1351 to 1650
4
1651 to 1950
6
1951 to 2250
8
Minimum Clearances
•The following minimum clearances are indicated for inspection and servicing access. The
SKG4 humidifier is designed for a zero clearance to combustible materials.
•Leave a clearance of at least 0.8 m to the front panel and 0.6 m on the left and right sides of
the humidifier.
•Leave a clearance of at least 0.5 m on top of the humidifier to ensure that there are no
obstacles in the way that would prevent the disassembly of components during servicing.
24"(0.6m)
minimum
20" (0.5m)
minimum
30"(0.8m)
minimum
24"(0.6m)
minimum
Illustration 9 - Standard Enclosure Clearances

SKG4-E Gas Fired Humidifier
Installation Instructions and User Manual
www.neptronic.com
Page | - 17 -
Minimum Clearances - Weather Proof Enclosure
•The following minimum clearancesare indicatedfor inspectionand servicing access. The
SKG4 humidifier is designed for a zero clearance to combustible materials.
•Leave a clearance of at least 0.8 m tothe front panel and 0.6 m on the left and right sides
of the humidifier.
•Leave a clearance of at least 0.5 m on top of the humidifier.
24"(0.6m)
minimum
30"(0.8m)
minimum
20" (0.5m)
minimum
24"(0.6m)
minimum
Illustration 10 - Weather Proof Enclosure Clearances

SKG4-E Gas Fired Humidifier
Installation Instructions and User Manual
www.neptronic.com
Page | - 18 -
Weather Proof Enclosure Installation on Floor/Roof
The base of the SKG4 humidifier must be secured to the floor/roof using 12mm diameter bolts and
washers (not supplied). Use the provided 12mm diameter holes to secure the SKG4 humidifier to the
floor/roof.
Use Ø ½” (12mm) bolts and
washers (not supplied) to
secure the humidifier to the
floor/roof
Illustration 11 - Floor/Roof Installation
Weather Proof Enclosure Installation on Roof Curb
W
U
1/2xU
1/2xW
Ø ½” (12mm) to bolt
humidifer to roof curb
Illustration 12 - Roof Curb Installation
Ensure that the roof curb is structurally built to support the weight of the SKG4 humidifier. The roof
curb must provide proper level to the humidifier. The base of the weather proof enclosure is provided
with holes of 12mm diameter to secure the SKG4 humidifier to the roof curb, with the use of bolts and
washers of 12mm diameter (not supplied).

SKG4-E Gas Fired Humidifier
Installation Instructions and User Manual
www.neptronic.com
Page | - 19 -
Stage 2 - Steam Distribution Installation
Fundamental Design Concepts
Follow these general installation rules in order to avoid any restrictions inside the distribution pipes
and the humidifier, as well as condensation accumulation, which can lead to severe water
accumulation in the duct or a humidifier malfunction.
•The minimum steam pipe gradient must be 7˚, i.e. 125 mm rise in 1 m run.
•The total length of flexible steam hoses must not exceed 5 m. For insulated rigid piping, it
must not exceed 15 m.
•The lowest point of any steam hose or rigid pipe must be the humidifier. If the humidifier
cannot be the lowest point of the piping, install one or more steam traps (S Type) at the
lowest point(s) of the steam supply piping. The steam separator (S trap) must be installed
higher than the static pressure of the system by at least 51 mm.
•Use rigid copper piping whenever possible. Flexible steam hoses can be used for short runs
(up to 5 m) or for interconnecting between rigid pipe runs. Ensure that there are no kinks and
that the hose does not sag when using flexible tubing. Do not use flexible hoses for curved
portions of the steam line.
•When using rigid copper pipe, insulation must be used to diminish condensation build up.
•Leave a minimum distance of at least 25mm before adding any insulation on the steam
distribution pipes, in order to allow the top panels to be easily removable during servicing.
Incorrect Installation
Illustration 13 - Steam Distribution Pipes: Incorrect Installation
15%
Correct Installation
Single module humidifier with 2 S.A.M.E2 manifolds
Static pressure
+ 2" (50mm)
Minimum 12’’
(305mm)
15%
Correct Installation
Single module humidifier
with Multi-Steam.
Static pressure
+ 2" (50mm)
Minimum 12’’
(305mm)
Illustration 14 - Steam Distribution Pipes: Correct Installation
CAUTION: Risk of malfunction. Avoid kinks, sags and areas where condensate
can be trapped.