Neumo BioControl User manual

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Release 02.12.2019 / Dep. QMB/ Rev 11 FB_084_Installaon and Maintenance Instrucons_BioControl Components-V3.doc
Installaon and Maintenance
Instrucons
BioControl® - Housing
including Components
PN16
-10°C to +200°C
Content:
1. Intended Usage Agreement
2. Field of Applicaon
3. Installaon
4. Maintenance
5. Notes and Recommendaons
6. Construcon
7. Spare Parts
8. Possible Hazards
9. Exclusion of liability

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Release 02.12.2019 / Dep. QMB/ Rev 11 FB_084_Installaon and Maintenance Instrucons_BioControl Components-V3.doc
1. Intended Use:
NEUMO BioControl® Components are suitable for being orbitally welded into pipe work
of industrial plants (pharmaceucal industry, chemical industry as well as food indust-
ry).
According to the PED (Pressure Equipment Direcve), Arcle 9, para. 2, no. 2.1 and 2.2,
uids of group 1 and 2 are allowed as ow media.
The intended use includes compliance with the maintenance and servicing specica-
ons provided by the manufacturer.
The work described herein is described in sucient detail for only a qualied person to
understand and complete it.
The denion follows the contents of DIN EN-60204-1:
Die BioControl® Components comprise the following single parts
– Housing
– Blind cover, set of sight glasses or measuring equipment
– BioControl®-O-ring
– hex-head screw
BioControl® housings may only be installed as original components with BioControl®
sealing contour!
In case of disregard, conformity with the Pressure Equipment Direcve lapses!
Qualied person:
A person who, based on his/her technical training, knowledge and experience as well as
his/her knowledge of the applicable standards, is capable of judging the tasks he/she is
entrusted with and can recognize possible risks.
2. Field of Applicaon:
These instrucons apply for the installaon and maintenance of the construcon de-
scribed below.
3. Installaon:
Preparaon for welding in the „BioControl®“ housing
Any built-in inspecon glasses, blind covers or measuring devices have to be removed
prior to the following installaon procedure as described under para. 4 „Maintenance“.
The weld-on ends of the housing and the pipe connecons have to be prepared for the
I-seam according to DIN EN ISO 9692-1
Please ensure that the sealing edges of the „BioControl®“ housing are not damaged and
cannot be damaged during the operaons with the parts.

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Never use a screwdriver, hammer or any other tool or object that could damage the
sealing faces within the sealing areal.
DANGER
The pipe work may contain corrosive cleansing media residues. Therefore, the pipe sec-
on for the BioControl® housing has to be rinsed thoroughly prior to assembly.
Welding the housing:
WIG oder WIG-Orbital. Please adhere to the corresponding process regulaons and cer-
cates of the appropriate welding procedures!
Assembly of the single components:
Prior to assembly the various elements have to be checked for damage and replaced if
necessary.
Aach the O-ring clean and free of grease to the designated slot of the blind cover, the
glass or the measuring device.
The O-ring may not be rolled onto the component!
Please draw parcular aenon to the O-ring, which has to be clean, t ghtly into the
slot and may not be twisted, turned or bent.
CAUTION
Pay aenon to proper t of the single components during installaon. Jammed locks
damage the seat and sealing surface and cause leakage.
Aenon!
Only original, NEUMO-„BioControl®“-O-rings may be installed
Place the cover, the glass or the measuring device carefully and with gentle pressure
into the groove provided in the housing.
(The „BioControl®“ O-ring can be moistened slightly for installaon.)
The at seal and the retaining ring are placed on the glass. The parts are secured with
the appropriate hex head screws by fastening the screws to cross.
For the permied ghtening torque of the single screws, please take the technical infor-
maon into account and refer to table 1.

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Table 1:
M6 M8 M10
Fricon
Coecient recommended ghtening torque (t)
0,10 5,9 14,5 30,0
0,12 6,7 16,3 33,0
0,14 7,4 17,8 36,0
0,16 7,9 19,3 39,0
0,18 8,4 20,4 41,0
0,20 8,8 21,5 44,0
0,30 10,4 25,5 51,0
0,40 11,3 27,6 56,0
Technical informaon for the ghtening torques for screws:
Since dierent fricon coecients can appear in pracce the torques quoted in table 1
can only be adopted as reference values!
The torqueses apply for screws EN 24014 / 24017, strength category 70 at room tem-
perature.
It is recommended to conduct an appropriate test under operaonal condions prior to
nal determinaon of the torque!

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4. Maintenance:
Loosen and remove screws.
CAUTION
Please ensure that the pipe connecon is in a pressure-free state before loosening the
screws.
DANGER
The pipe work may contain corrosive cleansing media residues. Therefore, the pipe sec-
on for the BioControl® housing has to be rinsed thoroughly prior to assembly.
Close, rinse and secure the pipe secon of the BioControl® housing
Remove the blind cover or measuring device carefully from the housing seat.
Please adhere to the following procedure during removal of the inspecon glass:
Remove the sealing ange and the at seal.
Raise the inspecon glass with the sucon cup (available with the supplier of the set
of inspecon glasses) or any other suitable sucon device with a careful pull unl the
O-ring can be removed from the seat. Pull out the glass completely, slowly and smoo-
thly.
Remove the seal ring and ensure that the sealing edges are not damaged.
Clean the sealing surfaces and check the sealing contours for possible damages.
In case of damage the components concerned have to be replaced.

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5. Advice and Recommendaons:
By default, the NEUMO „BioControl®“ components are undetachably marked for a no-
minal pressure of 16 bar. Should they be applied for higher pressures, please include the
following data in your inquiry to the company NEUMO
The required pressure = .......... bar
The overall size.
The pipe connecon dimensions = outer diameter x wall thicknes
By default, seal rings with appropriate tolerances are applied, which are made of mate-
rial grade: EPDM peroxidically crosslinked, FDA conform.
If a dierent sealing material should be applied, this has to be indicated in the inquiry,
too.
6. Execuon
Materials:
Housing: 1.4435 / 1.4404 (316L)
Blind Cover: 1.4435 / 1.4404 (316L)
Measuring Device: see device
Glass: Borosillicate glass
Flat Seal: Klinger Top Chem 2000
Sealing: EPDM peroxidically cross-linked, FDA-conform (max. 150 °C)
Screws: A4-70
7. Spare Parts:
On request.

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8. Possible dangers
BioControl® housings are designed and manufactured according to AD 2000-data sheet
for 16 bar posive operang pressure at steady operaon and 200°C operang tempe-
rature. If necessary, any deviang, or lower maximum permissible temperatures of the
applied sealings or instruments have to be taken into account.
The BioControl® housing are components designated for installaon in the pipe works.
The dangers in combinaon with components from other manufacturers, such as mea-
suring or control devices, need to be specied separately or prevented. Possible dan-
gers that can arise are mainly dened by the planers or operators.
Drainability
BioControl® housings type G cannot be completely emped in horizontal installaon.
We recommend vercal installaon with an inclinaon which must be provided by the
plant manufacturer depending on the operang condions (medium, temperature,
pressure, ...).
The responsibility for draining is generally the responsibility of the plant manufacturer
and the end customer.
Warranty:
In accordance with the general terms and condions of NEUMO GmbH + Co. KG
at www.neumo.de
9. Exclusion of liability:
In accordance with the general terms and condions of NEUMO GmbH + Co. KG
at www.neumo.de

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Release 02.12.2019 / Dep. QMB/ Rev 11 FB_084_Installaon and Maintenance Instrucons_BioControl Components-V3.doc