Neuson Dumper 1001 User manual

Dumper
1001, 1501, 2001
OPERATOR’S MANUAL
1000184998 2.3
0608
1000184998

BA 1001/1501/2001 US – Edition 2.3 * 12001b110.fm 1-1
Introduction
1 Introduction
1.1 Important information on this Operator's Manual
Please store the Operator's Manual in the storage bin under the engine cover.
This Operator's Manual contains important information on how to work safely, correctly
andeconomicallywiththemachine.Therefore,itaimsnotonlyatnewoperators,butitalso
serves as a reference for experienced ones. It helps to avoid dangerous situations and
reduce repair costs and downtimes. Furthermore, the reliability and the service life of the
machine will be increased by following the instructions in the Operator's Manual. This is
why the Operator's Manual must always be kept at hand on the machine.
Your own safety, as well as the safety of others, depends to a great extent on how the
machine is moved and operated. Therefore, carefully read and understand this Operator's
Manual prior to the first drive. This Operator's Manual will help to familiarise yourself more
easily with the machine, thereby enabling you to use it more safely and efficiently.
Prior to the first drive, carefully read chapter “Safety Instructions” as well, in order to be
preparedforpossibledangeroussituations,asit willbetoolateforitduringoperation.Asa
rule, keep the following in mind:
Careful and prudent working is the best way to avoid accidents!
Operationalsafety andreadiness ofthe machinedo notonly dependon your skill,but also
on maintenance and servicing of the machine. This is why regular maintenance and
serviceworkisabsolutelynecessary.Extensivemaintenanceandrepairworkmustalways
be carried out by an expert with appropriate training. Insist on using original spare parts
when carrying out maintenance and repair work. This ensures operational safety and
readiness of your machine, and maintains its value.
Your Wacker Neuson dealer will be pleased to answeranyfurther questions regarding the
machine or the Operator's Manual.
Abbreviations/symbols
• This symbol stands for a list
• Subdivision within lists or an activity. Follow the steps in the recommended sequence
☞This symbol requires you to carry out the activity described
➥Description of the effects or results of an activity
n. s. = not shown
“Opt” = option Stated whenever controls or other components of the machine are installed
as an option.

1-2 BA 1001/1501/2001 US – Edition 2.3 * * 12001b110.fm
Introduction
1.2 Brief description
The model 1001/1501/2001 dumpers are self-propelled work machines.
Get informed on and follow the legal regulations of your country.
This machine is a versatile and powerful helper for moving earth, gravel and debris on
construction sites and elsewhere. The main components of the machine are:
• Rollbar
• Hydraulic swivel dump bucket or front dump bucket
• Yanmar three cylinder diesel engine
• Sturdy steel sheet chassis
1.3 Operator Qualifications
Requirements to be met by the driver
Earth moving machines may be driven and serviced only by persons who meet the
following requirements:
• 18 years or older
• Physically and mentally suited for this work
• Persons have been instructed in driving and servicing the earth moving machine and
have proven their qualifications to the contractor
• Persons are expected to carry out work reliably.
They have been appointed by the contractor for driving and servicing the earth moving
machine.
Get informed on and follow the legal regulations of your country.

BA 1001/1501/2001 US – Edition 2.3 * 12001b110.fm 1-3
Introduction
1.4 EC declaration of conformity dumper 1001AB (serial number: AB ...)
EG-Konformitätserklärung
EC-Declaration of Conformity
Déclaration de conformité
im Sinne der EG-Maschinenrichtlinie Anhang II A 98/37/EC,
in addition to the EC machine directives Annex
dans l’esprit des directives du conseil relatives aux machines Annexe
Hiermit erklären wir, daß der Kompakt-Allraddumper
We declare, that the compact-dumper
Nous déclarons, que le dumper compact
Typ 1001 Fahrgestell-Nr. ......................
type serial-no.
type numéra de série.
folgenden einschlägigen Bestimmungen entspricht: 98/37/EC
fulfills the following directives: 89/336EEC
est en conformité avec des prescriptions suivant: 2000/14/EC
Angewendete harmonisierte europäische Normen EN 12100-1 : 2003
Harmonized standards applied EN 12100-2 : 2003
Normes euopéen harmonisées appliquées EN 474-1 1994
EN 474-6 1996
Garantierter Schalleistungspegel LWA . . . . . . . . . . . . . . . . . . . . . . . . . . .101
Guarantee weighted Sound Power Level
Niveau sonore garanti de la puissance
Gemessener Schallleistungspegel LWA . . . . . . . . . . . . . . . . . . . . . . . . .101
Measured weighted Sound Power Level
Niveau sonore mesuré de la puissance
Freiwilligen Baumusterprüfung: Baumusterprüfungsbescheinigung-Nr.:
Voluntary type-examination Eximination certificate No.:
Effectuer l´examen de type volontaire Attestation de type n°:
........................................................ .........................................................
Ort, Datum / Place, date / Lieu, date Lee Morris / Technical Director
Tredegar, 18/12/2007

1-4 BA 1001/1501/2001 US – Edition 2.3 * * 12001b110.fm
Introduction
1.5 EC declaration of conformity dumper 1501AB from serial number: AB ...
EG-Konformitätserklärung
EC-Declaration of Conformity
Déclaration de conformité
im Sinne der EG-Maschinenrichtlinie Anhang II A 98/37/EC,
in addition to the EC machine directives Annex
dans l’esprit des directives du conseil relatives aux machines Annexe
Hiermit erklären wir, daß der Kompakt-Allraddumper
We declare, that the compact-dumper
Nous déclarons, que le dumper compact
Typ 1501 Fahrgestell-Nr. ......................
type serial-no.
type numéra de série.
folgenden einschlägigen Bestimmungen entspricht: 98/37/EC
fulfills the following directives: 89/336EEC
est en conformité avec des prescriptions suivant: 2000/14/EC
Angewendete harmonisierte europäische Normen EN 12100-1 : 2003
Harmonized standards applied EN 12100-2 : 2003
Normes euopéen harmonisées appliquées EN 474-1 1994
EN 474-6 1996
Garantierter Schalleistungspegel LWA . . . . . . . . . . . . . . . . . . . . . . . . . . .101
Guarantee weighted Sound Power Level
Niveau sonore garanti de la puissance
Gemessener Schallleistungspegel LWA . . . . . . . . . . . . . . . . . . . . . . . . .101
Measured weighted Sound Power Level
Niveau sonore mesuré de la puissance
Freiwilligen Baumusterprüfung: Baumusterprüfungsbescheinigung-Nr.:
Voluntary type-examination Eximination certificate No.:
Effectuer l´examen de type volontaire Attestation de type n°:
........................................................ .........................................................
Ort, Datum / Place, date / Lieu, date Lee Morris / Technical Director
Tredegar, 18/12/2007

BA 1001/1501/2001 US – Edition 2.3 * 12001b110.fm 1-5
Introduction
1.6 EC declaration of conformity dumper 2001 CB (serial number: CB ...)
EG-Konformitätserklärung
EC-Declaration of Conformity
Déclaration de conformité
im Sinne der EG-Maschinenrichtlinie Anhang II A 98/37/EC,
in addition to the EC machine directives Annex
dans l’esprit des directives du conseil relatives aux machines Annexe
Hiermit erklären wir, daß der Kompakt-Allraddumper
We declare, that the compact-dumper
Nous déclarons, que le dumper compact
Typ 2001 Fahrgestell-Nr. ......................
type serial-no.
type numéra de série.
folgenden einschlägigen Bestimmungen entspricht: 98/37/EC
fulfills the following directives: 89/336EEC
est en conformité avec des prescriptions suivant: 2000/14/EC
Angewendete harmonisierte europäische Normen EN 12100-1 : 2003
Harmonized standards applied EN 12100-2 : 2003
Normes euopéen harmonisées appliquées EN 474-1 1994
EN 474-6 1996
Garantierter Schalleistungspegel LWA . . . . . . . . . . . . . . . . . . . . . . . . . . .101
Guarantee weighted Sound Power Level
Niveau sonore garanti de la puissance
Gemessener Schallleistungspegel LWA . . . . . . . . . . . . . . . . . . . . . . . . .101
Measured weighted Sound Power Level
Niveau sonore mesuré de la puissance
Freiwilligen Baumusterprüfung: Baumusterprüfungsbescheinigung-Nr.:
Voluntary type-examination Eximination certificate No.:
Effectuer l´examen de type volontaire Attestation de type n°:
........................................................ .........................................................
Ort, Datum / Place, date / Lieu, date Lee Morris / Technical Director
Tredegar, 18/12/2007

1-6 BA 1001/1501/2001 US – Edition 2.3 * * 12001b110.fm
Introduction
1.7 Type labels and component numbers
Serial number
The serial number is stamped on the machine chassis. It is also located on the type label.
The type label is located at the rear right of the control stand.
Type label information
Example: 1001
Model: 1001
Year: ---------------
PIN: (serial number) AB1001 ...
Power: ---------------
Mass: ---------------
Load: ---------------
Other information – see chapter 6 Specifications (1001 – 1501) on page 6-1
Engine number
The type label (arrow) is located on the cylinder-head cover of the engine.
Example: Yanmar 46557
Hydraulic pump number
The type label (arrow) is located on the hydraulic pump housing
ROPS certification number
The type label is located on the left on the rollbar
Fig. 1: Type label: location
Fig. 2: Type label
Fig. 3: Yanmar diesel engine number
Fig. 4: Number of variable displacement pump
Fig. 5: ROPS label

BA 1001/1501/2001 US – Edition 2.3 * 12001b110.fm 1-7
Introduction
1.8 Label Overview 1001

1-8 BA 1001/1501/2001 US – Edition 2.3 * * 12001b110.fm
Introduction
1.9 Symbol descriptions
The following symbols are displayed on the machine to provide pictorial information to the
user.Theinformationandexplanationsareprovidedtoavoidmisinterpretationbytheuser.
The symbols have been chosen to provide important information to those involved with
operating, adjusting, maintaining, and repairing this machine.
Explanation of designations in figures
☞1501 swivel dumper = 1501S
☞1501 high-tip dumper = 1501H
Description
Lift the machine or machine parts only by means of these lifting points.
Location
The label is affixed in different positions on the machine next to the lifting points.
Description
Tie down points.
Location points designated for tie down of the machine during transport to prevent
movement during transport.
Location
In the ner of the dump bucket
Description
Fill location for diesel fuel only.
Location
On the fuel tank
Description
Hydraulic oil reservoir. Use only specified hydraulic fluid.
Location
On the hydraulic oil reservoir
Fig. 6: Lifting pointk
Fig. 7: Label for points used for strapping down the
machine
Fig. 8: Fuel requirement
Fig. 9: Hydraulic oil reservoir

BA 1001/1501/2001 US – Edition 2.3 * 12001b110.fm 1-9
Introduction
Description
Unloading mode for the dump bucket.
Location
On the engine cover
Description
Machine serial number label
Location
At the front right of the chassis
Description
Value of sound power level according to the 2000/14/EC standard.
Location
On the engine cover
Description
Always fasten the seat belt if the rollbar is raised!
Do not use the seat belt when the ROPS is lowered to the stored position.
Location
On the engine cover
Description
1:Attention! Remove starter key and read the Service Manual before servicing the
machine.
2:Hot surface! Do not touch. Keep a safe distance from the machine.
3:Cutting hazard. Cooling fan can cut when rotating. Stop engine before working on the
engine orcooling system.
4:Crushing hazard. Place safety strut in blocking position on the hydraulic cylinder before
performing maintenance.
Location
On the engine cover
Fig. 10: Dump bucket unloading mode
Fig. 11: Serial number
Fig. 12: Sound power level
Fig. 13: Lap belt
Fig. 14: Rotating and hot parts

1-10 BA 1001/1501/2001 US – Edition 2.3 * * 12001b110.fm
Introduction
Description
Articulation joint crushing hazard. Stay away!
Location
On the dump bucket
Description
Stay away from the machine work area.
Location
On the dump bucket
Description
To avoid damage to the machine and safety risks, read the Operator’s Manual before
towing the machine.
Location
On the engine cover
Description
Recommendedtireinflationpressure.ReadtheOperator’sManualfordetailedinstructions
and load ratings.
Location (1501S-H, 1001)
On the mudguards and the dump bucket
Fig. 15: Distance to machine
Fig. 16: Distance to machine
Fig. 17: Towing
Fig. 18: Tire pressure

BA 1001/1501/2001 US – Edition 2.3 * 12001b110.fm 1-11
Introduction
Description
Parking brake
Location (1501H-S, 1001)
Control stand
Description
Dump bucket control mode: dump and lower
Location (1501H, 1001)
On the engine cover
Description
This label indicates the maximum authorized angle of inclination for driving on slopes,
whatever the position of the machine.
Location (1001)
Dump bucket
Description
Control identification for swiveling the dump bucket as viewed from the operator seat.
Location (1501S, 2001)
On the engine cover
Description
This label indicates the maximum authorized angle of inclination for driving on slopes,
whatever the position of the machine.
Location (1501S)
Dump bucket
Description
Recommended operating tire pressure.
Location (2001)
2x on mudguards
2x on dump bucket
Fig. 19: Parking brake
Fig. 20:
Fig. 21: Tire pressure
Fig. 22:
Fig. 23: Tire pressure
Fig. 24: Tire pressure

1-12 BA 1001/1501/2001 US – Edition 2.3 * * 12001b110.fm
Introduction
Description
Lifting instructions
Location (2001)
At the rear right on the chassis
Description
This label describes the slope limits of the dumper with a 2000kg (4409 lbs) load in the
dump bucket. Do not articulate the machine at the maximum load limit on the slope. Read
the Operator’s Manual for more information.
Location (2001)
Description
Install the locking bracket before working under the raised dump bucket.
Location
On the front chassis (1001, 1501) and on the swivelling console (2001)
Fig. 25: Lifting instructions
Fig. 26: Slope limits
Fig. 27: Support bracket