Newlong DS-9 User manual

OS-SA
OS-SC
OS-SP
OS-SAW
OS-SCW
SEWING
HEAD
acfl~~~
INSTRUCTION
MANUAL/PARTS
LIST
1lmm,Fl~./gB~~
=~-D~?Rit**1
NEWLONGMACHINEWORKS,L'ID.
[Na.11[
The Don Marshall Co., Inc.
PO Box 124 - 235 Maple Street
Plain City, OH 43064
614-873-8520, Fax: 614-873-8338
Email: [email protected]

For Operator Safety
Thank
you
for
purchasing the NEWLONG
Model
DS-9
Bag
Closing Machine Head.
'This manual contains the instructions and precautions for
using the Model DS-9 Bag Closing Machine Head. Be sure
to read and understand this manual before use and use
the
machine correctly.
o
Keep
this
manual
near
the
sewing
machine
for
easy
reference.
Be
sure to attach this manual to the machine
when
lending
or
transferring
it to
another
person
or
company.
o Please orderthis manual from the nearest Newlong office
if
it
is lost.
The contents
of
this manual are subject to change without
prior notice for improvement and safety purpose.
1£1
Instructions with this
mark
are
especially
'~'
• 1 important
for
operator
safety. Be sure to
t3.)lill:lIJ
bserv
..
L__
ked
!-"'-
•....:
WARNING 0 e
U~
mar
llCloUUl;UOns.
~Hazard
of Injuring the Fingers
•
The
Model
DS-9C
sewing
Machine
head
is
provided with a built -in automatic tape/thread
cutter. The operator's fingers may
be
injured by
the cutter. A "hazard
of
injuring the fingers" mark
is attached to the sewing machine.
Do
not put
your
fingers
in
or
near
the
cutter
when
the
machine is running.
~
Hazard of Being Caught
in
the Machine
•
Be
careful, when you insert a bag to
be
closed
into the sewing machine,
or
your fingers may be
caught in the machine between the presser foot
and feed dog. A "Hazardous" mark is attached to
the machine. When sewing. be sure to support the
bag with the hand from beneath the sewing head
and not to touch onthe machine.
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The
instruction
manual
and
part
list
is
subject
to
change
without
prior
notice
.
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---,._-------------------------------

WARNING
PERSONAL
INJURY
MAY
RESULT IF THE FOLLOWING
SAFETY PRECAUTIONS ARE
NOT OBSERVED.
1 .
BE
SURE
THE
AREA
SURROUNDING
MACHINE
IS
FREE
OF
ALL
HAZARDS
SUCH
AS
FIRE,
WATER,
OIL,
RUBBISH
OR
ANYTHING
THAT
CAN
CAUSE
INJURY.
2 .
DO
NOT
OPERATE
MACHINE
IN
AN
EXPLOSIVE
AREA
OR
UNDER
WET
CONDrnoNS
•
THE
MACHINE
IS
NOT
AN
EXPLOSION
-
PROOF
TYPE
NOR
WATER-PROOF
TYPE.
3 .
DO
NOT
OPERATE
MACHINE
BEFORE
READING
INSTRUCTION
MANUAL.
4 .
DO
NOT
OPERATE
MACHINE
ON
VOLTAGES
OTHER
THAN
SPECIRED
FOR
THE
MACHINE.
5 .
BE
SURE
MACHINE
IS
CONNECTED
TO
BUILDING
ELECTRICAL
SAFETY
GROUND
(EARTH).
6 .
BE
SURE
POWER
(AND
AIR SUPPLY)
IS
OFF BEFORE PERFORMING MACHINE
MAINTENANCE,
PARTS
REPLACEMENT,
ADJUSTMENTS
OR
CLEANING.
7 •
DO
NOT
OPERATE
MACHINE
WITH
GUARDS
AND
COVERS
REMOVED.
8 .
DO
NOT
TOUCH
KNIFE,
NEEDLE.
PULLEY,
BELT
AND
MOVING
PARTS
WHEN
MACHINE
IS
IN
OPERATION.
9 •
BE
SURE
MACHINE
IS
PLACED
ON
A
SMOOTH
(LEVEL)
SURFACE
WHEN
PERFORMING
MAINTENANCE, PARTS REPLACEMENT,
ADJUSTMENTS,
CLEANING
OR
STORAGE.
10
•
BE
SURE
THE
MATERIAL
TO
BE
SEWN
OR
CLOSED
COMPLIES
WITH
THE
MACHINE
SPECIRCATIONS.
11
.
DO
NOT
USE
SPARE
PARTS
OTHER
THAN
"NEWLONG"
GENUINE
PARTS.
!!
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...
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_

Identifying
and
Ordering Parts
Where
the
construction
permits,
each
part
is
stamped with its part number. On all orders, please
include part number, part name and model name of
machine.
Safety Rules
To
prevent personal
injury:
•
All
power
sources
to
the
machine
must
be
turned off
before
threading, oiling,
adjusting
or replacing
parts.
•
All
cover and guards must be in position before
operating
machine.
•
Do
not
tamper
with
safety
cover,
guards, etc.,
while
machine
is
in
operation.
Cautions
When
Using
the
Machine
Safety Precautions
I)
Always
turn
power
off
before threading,
oiling,
and
adjusting the machine
or
replacing parts.
2) Wearsafety glasses.
3) Make sure, before starting the machine, that all covers and
shields are in place and closed.
4) Do not touch
on
the machine when itis run.
5)
Tum
power
off
and make sure the cutter does not operate
before you put yourfingers under the cutter blades and the
needles to adjust.
6) Do not touch on the machine when it is run.
Maintenance
• Please
keep
in
mind
to
handle
the
machine carefully
and
to
maintain
the
machine
in
good
condition.
• Thread
fuzz
or dust
must
be
cleaned
with
air
or
brush
on
throat
plate,
in
the
groove
of
feed
dog
or around
looper
after
the
day's
work.
•
Wipe
the
area
easy
to
rust
with
oil
cloth.
• Check the
machine
for
loose
screws
and
tighten them,
if
any,
once
a
month.
• Good maintenance
will
prolong
the
machine
life.
•
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CONTENTS/
EJ
~
1.
Specifications/
1±
l~
......
---
....
------
.........................................
·2
2.
The Points Before
Operation/
ii
ti
M
(J)
fit
~~
.....................................
·2
3.
Threading/
"*
im
L.,
......
-
...••.
-
.....••.••••.•......•..••••..•..••..•......•...
·3
1.
OS-9A,
9C, 9P
.................................................................
3
2.
OS-9AW,9CW···································
·····························-3
4.
Oiling/~.g)EB
....................................................................
·4
1.
Oil
Filling
)1)Bl································································
4
2.
Exchanging
Oil
)Bl
(J)
)E
~
........................................................
4
5.
Adjusting/
~
It
................................................................
·5
1.
Thread Tension
*~T(J)~~""""""""""""""""""""""""""5
2.
Presser Foot Pressure
:}tll
I
~
(J)
~
~
.•••••.••.•••..•••••••••.•...•••.•••..••.....•
5
3.
Looper
)1.--
J'\-
(J)~~
························································6
4.
Feed Mechanism
~
I)
~(J)~~
··················································8
5.
Thread Cutter
71'
7(J)~~~
(DS-9A)
...........................................
'10
6.
Cutter
11
")
11-
(J)~~
(DS-9C)
...............................................
'10
7. AdjustmentforSingle Thread Sewing !tt
I~Uif
\.,
\
(J)
~
~
•••••..•••••..••••.••••••.•...•
'12
6. Trouble
Shooting/
~
~
'/(J)
"'7
:j'}lt(J)~~
t:M~
.....................................·13.,
14
Parts
List/gB~~""""""""""""""""""""""""""""'"
'15""39
Diagram
of
Screw,
Nut&
Washer
/
'*
~,
j-
'')
",
r;
'')
:::.-
of
-
JJ
-t
~
...................
40.,
41
Numerical Index
of
Parts/
1\-
''.}
~
51
.........................................
42""
44
- 1 -

1. Specification/
f±~
Model
DS-9A
I
DS-9C
DS-9P
DS-9AW
I
DS-9C
Max,Si
eed
:i:lit@l
i~
~
2700
rpm
2500
rpm
Ordinar,x
~eed
,*"ffl)!~o~~
2500
rpm
2300
rpm
Stitch Length
ftElrtJ 7 11.5
mm
I 7
-10.5
mm
7 - 11.5
mm
7 - 11.5
mm
I 7 10.5
mm
Stitch
Ty'pe
ftElID~
Double thread chain stitch
21t~ftv)
Needle
Ty'pe
and
Size
UO)ID~,
+1"1;(
DR-H30#26
DRG-67
#27
DR-H30#26
Cutter
iJ"J'1- Thread Cuttter
*~lJk:1'1
I
Crer:
T~
Cutter
/; -
iJ')'1-
-
iJ')'1-1W<l Thread Cuttter
*~lJiJ')'1
I Cree:
T~
Cutter
/; -7J"J'1-
Lubrication
*frifflhA
Totallx.,.enclosed
oil bath
~~~;M~::t1}J"I\A
~tl
Part
$,f'ot,
DS-9A
DS-9C
DS-9P
DS-9AW
DS-9CW
Purposem~
Presser Foot, left
;j!flx~kH
(ti.)
062251A 102135A 302161A 062391A
102281A
Presser Foot, rirht
;j!flx~kH(;fj
062261 102162 -062381 102261
Feed
Do~,
front 304211 304131 304221 304291 104231 Standard
J2s
1)
~Ilti)
~ $
Feed
D0
1
,rear
J2s
1)
~
1&)
104072 104072
Throat Plate 304181 104123 304231 304281 104241
it1[i
-102134A -062392A
102311A
Hand feed
'f-~lffl
Presser Foot, left
Sub-.ra~e
•
;j!flx~*Il
(ti.)
-102136A -
~"OJ{;
102321A -
102331A
9il~
Mouth
Holder
DfTlJ~ffl
Presser Foot, rifht
;j!flx~kH(;fj
-102161 -
Hand
Feed
and
Jute
Bag
-104093 -104242
'f-~lffl
Jf,H~ffl
Throat Plate by
lever
start
~t1[i
-104122 -
~
;;:;;U
-r
11l~-
Jj;l:
304311 304171 304241
Si~le
Thread
lit *lv)ffl
2.
The
Points
Before
Operation/lIfiMO)iI~
• Oil
the
area through which thread passes, the tension disc,
the
thread
guide, looper. etc.
(Note:An anticorrosive agent
is
applied to the machines at
the factory, in order to prevent rusting. It is necessary to
use oil to remove this
agent
or
it
may prevent the thread
from passing smoothly.)
• Confirm that the machine has been threaded as
per
the
instructions 3. in the manual.
•
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• Confirm that the machine
has
been lubricated as
per
the instructions 4.
in
the manual.
-
2-
-
--~~.-----------------------

3.
Threading/
*1I
L,
1.
For DS-9A,DS-9C,DS-9P <Fig.1-A. @
(@>
a)
Thread @
on
the left side
of
thread stand is Needle thread.
Thread
it
points through (f)
in
order.
b)
Thread
(@
on
the right hand side
of
thread stand
is
Looper
thread. Thread
it
points through
Q6J
in order.
c) Both threads should extend from the last threading point
by
15
to
20
em.
Caution:
No stitching at all, or thread break
or
skipping stitches
result if the machine is not properly threaded. Check the
threading with <Fig.1-A,B>, and be sure both Needle
thread and Looperthread are correctly thread.
2.
For DS-9AW,DS-9CW <Fig.1-B. @
(@
(j;i)'
>
a)
Needle Thread I @ :Thread it points through ®
in
order.
b)
Needle Thread 2 ® :Thread it points Q) through
a~
in
order.
c) Looper Thread 1
(@
:Thread it points
d])
through
in
order.
d)
Looper Thread I
(@'
:Thread
it
points
:1])'
through
~D'
in
order.
1.
DS-9A,DS-9C,DS-9PO:>:tJ!.g.<Fig.1-A. @
(@>
a)
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2. DS-9AW, DS-9CWO:>±J.g. <Fig.1-B.@ @
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DS-9A,9C,9P DS-9AW,9CW
'-------------Fig.l
-A
'-----------------Fig.l-A
J:.*
Needle
thread ®
-r*
@
Looper
thread
'-------<7
- 3
..

4.
Oiling/~
5Eb
Oil
is
Completly drained from
the
machine before packing.
Ensure the machine
is
filled
to
the
correct levels
as
described
below.Use mineral oil 22-32 cSt
at
40'C. (Eg. Tenus oil #32.)
1.
Oil
Filling
a)
Unscrew breather cap a and
fill
with oil
to
between the
maximum and minimum levels @.
Approximately 1.600cc should
be
used. (Fig.2)
b)
Remove cover
(@
and
fill
with oil so that level reaches
the 'red point' indicator
®.
Approximately 140
cc
should
be used. (Fig.2)
2.
Exchanging
Oil
a)
Oil should be exchanged after the first 1,000 hours
of
operation then after every 2,000 hours.
b)
Oil Draining
As
indicated (Fig.2) oil
is
drained from
the
machine
by
rotating and un-plugging. ©,@.
I
I
rJ.---@
'-------------
Fis.2
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'------------------FiS.3
-4-

5.
Adjusting/~
•
The looper movement
of
this machine has been properly
adjusted before shipment from the factory, but if
it
needs
re-
adjustment when it
is
disassembled for repair or etc, prcceed
as
follows.
1.
Thread Tension (Figure
3)
Thread tension is most important for successful sewing,
Maladjustment
results
in
thread
break,
skipping stitches
and
break
of
bag.
Proper thread
tension
may
slightly
vary
with
the
type
of
bag
and
thread.
The norm
is
given below. Thread tension regulators are
mounted
so
that
the
tension
is
uniform
for
stitch
length.
To adjust
the
tightness
of
seam,
adjust
CD,®
in
Figure
3.
1)
Heavy
material
(jute,etc.)
Thread
tension
regulators
G)
should
be
loosened
slightly
(turn
the
adjust
nut
counterclockwise), Needle
thread
controller
~
after
loosening
set
screw.
2)
light
material
Tighten thread tension regulators (tum the adjust nut
clockwise).
3)
Needle thread
The feed rate
of
thread must
be
adjusted according
to
stitch
length and thickness
of
bag.
If
thread tension regulator
adjustment
is
not
sufficient for obtaining
the
required
thread
tightness,
use
needle
thread
controller
(Z)
by
moving
it
up
or
down
as
necessary,
after
loosening
set
serew.
Thread
is
tighter
by
moving
it
up
(in
the
direction
of
the arrow),
and
is
looser
by
moving
it
down.
Tighten
the
set
screw after
adjustment.
4)
Looperthread
Looper thread tension regulator should
be
adjusted
in
accordance with adjustment
of
the needle thread tension
regulator. Adjust
it
so that the looper
thread
will
not
sag.
If
looper
thread
tension
is
too
much,
the
needle
thread
may
break.
2.
Presser
Foot
Pressure
Presser
foot
pressure
must
be
adjUl>1ed
accoo:ling
to
the
material
of
bag
and
thickness.
Check
the
reverse
side
of
seams.
The pressure
is
too
strong
if
seams
show a
sign
of
scratches
by
feed
dog
teeth,
or
the
actual
stitch
length
is shorter than
the
preset
feed
rate
of
feed
dog
teeth.
In
this
case,
unscrew
plate spring adjust screw(I02171),
Figure
4,
after
loosening
nut
(5116N2430l). Be sure to
tighten
the
nut
after
the
adjustment.
If
the pressure
is
too
weak,
seams
do not
form
a straight
line,
or the stitch length
is
irregular.
In
this
case,
increase the pressure
by
screwing the plate spring adjust screw.
Decrease the pressure when closing jute and other heavy bag
material,
and
increase
it
when
closing
PP
woven cloth
and
other
light bag
material.
Your
machine
is
adjusted for
3-ply
kraft
paper
bags
at
the
factory.
DS-9~
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-5-

5.
Adjusting/~
Jt
o 0 0
---------------------------------------Fig.~
3.
Looper
a)
Tum
the
pulley
in
the
forward
direction
and
adjust
the
bell
crank
so
that
the
end
of
the
looper
is
7mm
away
from
the
needle
center
when
the
needle
is
in
the
most
retracted
position,
as
shown
in
(Fig.4).
The
distance
between
the
nut
(outside)
of
Looper
Connecting
Rod
must
be
38.5
±O.3mm.
(FigA)
Upon
completion
of
the
adjustment,
tighten
the
screw
of the
bell
crank.
b)
Check
of
Height
of
Needle
Needle 5
and
looper I movements
are
correctly
timed
if
distance
(A
and
A'
ofFigA)
between
Looper
point
and
Needle
hole
when
Looper
points
gets
in
line
with
left-side
edge
of
Needle
5
is
the
same
as
Looper
1
passes
Needle
in
forward
and
backward movements. A=A'±O.3mm
is
allowable.
Adjust
by
hightly
tapping
the
looper
Drive
Lever.
Looper
eyelet
should
overlap
with
lower
part of
oval
hole
of
Needle,
as
shown
in
(Fig.5--c.)
as
looper
goes
forward.
Adjustment
can
also
be
done
by
loosening
the
set
screw
of
the
needle
bar
connecting
stud
and
adjusting
the
height
ofthe
needle
bar
so
that
the
end
of
the
needle
is
15.5mm
from
the
upper
surface
of
the throat
plate
as
shown
in
(Fig.6).
a)
IN:::;\.---;\'-O)Jt!E~
j;t?iJ>tCO*'-;\'--Y31:/rD ,/,rO),
[)gJ0)Jt!E~
(A-A')
~
38.5mm±0.3mmJ:Jr*Jf:l
,,(lIY'.lJHtr,,(r~v,o
(FigA)
;\.---
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-6-

5.
Adjusting/.
II
c)
Clearance
Between
Looper
and
Needle
Adjust
the
clearance
between
the
needle
and
the
looper
to
between
O.05-O.1mm
when
the
needle
goes
forward
and
passes
the
rear
of
the
needle.
To
obtain
the
correct
clearance,
loosen
the
screw
(fi)
of
the
looper
rocker
frame
®
and
incline
©
the
looper
rocker.
Adjust
the
clearance
of
the
needle
and
looper
to
between
O.l-O.5rnrn
when
the
looper
moves
forward
to the
right
at
the
closest
point
to
the
needle.
(Fig.7-a)
To
facilitate
the
adjustment
first
adjust
the
looper
avoid
eccentric
cam
so
that
its
screw
is
45·
to
center of
the
main
shaft
(Fig.7
-b
)
d)
Looper
Retainer
Loosen set
screw
Cd)
and adjust
the
clearance of the
needle
and
looper
retainer
to
between
O.OS-O.l
rnrn
as
the
needle
goes
up.
(Fig.7-c)
c)
~tC}v-l
\'--0)
ra,
~FIl
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ra'
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-Cw.J~L
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P'C
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'----------------------------------FIS.7
-----------------FiS.6
- 7 -

5.
Adjusting/.
•
4.
Feed
Mechanism
a)
Ensure
that
the
feed
dog
does
not
touch
the
throat
plate
as
it
passes
through.
A
clearance
of
L5mm
should
be
seen
between
the
middle
teeth
of
the
front
feed
dog
and
the
throat
plate
as
indicated
(Fig.S).
b)
Height
of
the
Feed
Dog
•
Adjust
the
height
of
the
feed
dog
so
that
it
protrudes
2.5mm
from
the
upper
surface
of
the
throat
plate
when
the
feed
dog
has
risen
to
the
highest
position,
as
shown
in
(Fig.9).
If
the
feed
dog
is
higher
than
this,
stitch
will
not
chain
satisfactorily,
and
if
it
is
lower
than
this,
the
stitch
width
will
be
too
smalL
Slacken
nut
@with a
box
spanner
to
adjust
the
height
of
the
Feed
Dog.
It
is
important
to
adjust
the
height
with
set
screw
®
to
ensure
that
the
pressure
from
the
Pressure
Foot
should
not
force
it
back
down.
Tighten
nut
@when
the
adjustment
is
correct
•
The
Rear
Feed
Dog
should
be
set
O.
hnm
lower
than
the
Front
Feed
Dog.
Caution:
Tentatively
tighten
the
nut
and
make
several
stitches
to
be
sure the required stitch length
is
obtained. After the
confirmation,
firmly
tighten
the
nut
with
a
spanner.
c)
Stitch
Spacing
The
stitch
width
of
this
machine
has
been
adjusted
to
lOrnm
before shipment from the factory. The stitch width
is
adjustable
from
7 to
11.5mm.
(only
DS-9C
is
adjustable
from
7
to
IO.5mm)
Loosen
the
nut
® of
the
feed
regulator
and
move
the
feed
connecting
rod
@
in
the
direction
of
S,
as
shown
in
(FigJO),
to
decrease
the
stitch
width.
and
move
the
rod
in
the
direction
ofL
to
increase
the
width.
When
moving
the
feed
connecting
rod,
do
so
after
confirming
that
the
feed
connecting
rod
can
move
freely
along
the
slot
in
the
feed
rocker
(Rotate
the
pulley
in
the
forward
direction
until
the
feed
dog
is
in
the
forefront
position).
I
I -
1ot-1.5~m
I
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-8-

5.
Adjusting/!I1 •
d) Needle Guide
When the stitch width
is
changed, the needle guide must
be adjusted accordingly, as the clearance between the
needle guide and the needle will change. Tum the pulley
in the forward direction after loosening the screw ®
of
Fig. I I and adjust the clearance between the needle and
needle guide to zero when the end
of
the looper comes
to
the side
of
the needle,
as
shown in (Fig. II) and tighten the
screw®.
d)
it7i1F(l)~~
*
DS-9~
~
~/(l)a,,)
§
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1)
(l)ff-T
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1
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a
-9-

5. Adjusting/DI g
5.
Thread
Cutter
(OS-9A)
The knives, (A) and
(B)
are to
be
adjusted as following steps.
a)
Fix the knife (A) with tightening screw @ at the proper
position.
Be
sure that the knife edge does not protrude
from thread gutter
of
throat plate.
b)
Fix
the
knife
(B) in
the
gutter
of
knife
lever,
by
tentatively tightening screw @'
c)
Tum pulley clockwise direction. When the knife (B)
moves farthest right position,
fix
the knife (B) moves
so
that it contact with the edge ofknife (A) approx,
2mm.
d)
Slightly bend knife lever to obtain
proper
contact
between knife (A)
and
(B).
e) Try to cut several threads wound and then confirm
if
they
are
cut sharply
and
straightly.
5.
71'70)IDUI
(OS-9A)
't17
At't17BO)PjjJ;l.itb-ltLt*0)J:-j~:~~L
-Cr~
"'0
(Fig.12)
a)
't17
ALtml;iEJJ±
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'-CT~"'o
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AO)
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~"'J:
-j1:1£jl[L
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r~""o
b)
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c)
1)-~*bL
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tL
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-Cr~"'o
Knife B
"
6.
Cutter
(OS-9C)
a)
To occlude
the
upper and lower blades, manually move
the upper blade. To do
so,
put off air source. Here, prior
to lowering the upper blade, loosen
the
screws
@,@
and
@
and
the nuts © and
(d)
shown in (Fig.
13).
When both blades are occluded, allow a gap
of
0.1
to
O.2mm
between the faces of the two blades
on
the
rear
side, and tighten the screw @ and the nut
(d).
NOTE:
The
gap
adjustment
can
be
easily
made
placing
a
sheet
of
kraft
paper
between
the
upper
and
lower
blades,
as
shown
in
(Fig.14).
b)
After the setting described in
CD
above. where the
screw @
is
in
light contact with the screw
®.
tighten
the nut
(d).
@
71'7B
(066143)
i---
I
_on!
'.
I
~
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I I r Ji J i
Flg.12
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..
2mm OS-9A
OS-9AW
Knife A
71'7A
(066133)
6.
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-
10-

5.
Adjusting/.
•
c) After the adjustment by steps @ and
(b),
cut
a crepe tape
or
thread for test.
If
the front end
of
the cutter cuts but the
rear end does not, there is a gap on the rear side. In this
case, loosen the nut @ and loosen the screw
(5)
by
1/8
tum, and cut the thread again for test.
If
it still does not
cut, loosen the screw by another
1/8
tum
and repeat this
adjustment and test cut until the thread can
be
cut, and
then retighten the nut @.
If
the rear end
of
cutter cuts but
the front end does not cut, the adjustment by step @ is
insufficient. Then, make re-adjustment
of
the rear side so
that
the
gap between both
the
blades becomes 0.1 to
O.2mm. Here, adjust the upper and lower blades so that
they are in contact with each other on the front side.
If
the
lower
blade
tends
to
turn
away
without
cutting,
loosen the nut
CD
and increase the pressure
of
the spring
by turning the screw @c1ockwise. (Fig.13)
d) Adjust the
overlapped
depth
of
the
upper
and
lower
blades by changing the length
of
air cylinder rod end so
that the distance between the upper face
of
the lower
blade and the rear side
of
the upper blade becomes 2mm,
as shown in (Fig.
14
).
e)
Do
not
operate without
Air
Speed
Controller
on
the
Solenoid
Valve
of
the
Stand.
(See
the
Parts
List
A2/A6(2L) page
12
Ref.NoA9)
f)
Adjust air pressure to OAMpa (4kg/cm2) not to exceed
O.5Mpa (Skg/cm2).
OS-9C
Lower Knife Base Connection OS-9CW
1="J.J±#:iC(106062)
Lower Knife Adjust Plate
tJ
")
5l-~!'l~(106152)
@
'CD
Spring
A
-:II)
:'-7(106171)
Lower Knife
1="J.J(106083)
'-
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ire
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~:
frv-tt-C<
t.:
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'c
OS-9C
OS-9CW
_
IiI
P
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'1\ "
II\~
Crepe
~\Jl
~
?I/--:I
..
~
l·*·/A
Lower Knife
/,
I
1="J.J(106083)
~
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FiS.14
-
11
-

---
5.
Adjusting/a!
g
7.
Adjustment for Single Thread Sewing
a)
Fixing Throat Plate Thread Retainer (Fig.IS)
Fix Throat Plate Thread Retainer @ at Throat Plate ®
with Screw @, keeping its point having
0-0.3
mm
clearance
from
Needle center.
b)
Clearance between Needle and Looper (Fig.16)
Adjust Looper point with Looper Connecting Rod @,
keeping it having
7.5
mm clearance from Needle point
when Needle
is
at the lowest position and Looper ®
is
the
most retracted position.
c)
Adjustment between Looper and Throat Plate Thread
Retainer (Fig.
17)
Adjust
Throat
Plate
Thread
Retainer
with
Looper
Connecting Rod, keeping
it
not touching concave part
of
Looper when Looper pass through the nearest position A
from Throat Plate.
* When the test
to
run,
if
the thread does not slip out
smoothly from Throat Plate Thread Retainer, adjust
keeping
its
point having
0-0.5
mm
from Needle center.
7.
.l~UI*ii1.
\O)~~
a)
~t1BtJl\O)1&11
(Fig.lS)
~t:t&JI\@O))t~ffijil~ir;t
J:
Y)
0~O.3mm~:
~
-Q
1s'lfft
l*~HR!f\
~
~HR®I:;j',
:)@I:
"(11)(.11
It
-Q
0
b)
iH::)v-J'\-O)v.3~
(Fig.
16)
£til~fitJ
TiI~"?"(
)v-J\-®iI~fiM~mLJ::~,
~rZ
c:}v-
J
\-0))t~iI{7.5mml:~-QJ:
-)I:)v-
J\-:;'"v(
)'
}-
0
'y
P'@--c'v.3
~T
-Q
0
c)
Jv-J\-c:jHRJI\O)~~
(Fig.
17)
Jv-
J'\-
iI~
A
,rif
'"('lfrJ
{~I:
t.:J3tL-Q~,
jHR!f\
iI~
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Screw@ -
*
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Throat
Plate
Thread
Retainer
~U
J
itt&JR
I
I
(
Throat
Plate
Thread
Retainer
Throat
Plate
Thread
Retainer
O~O.3mm
r I
iH&JR
Looper
Connecting
Rod
Jv-J'\-:J31':'-
I-O'Y
t-:'
I
,/_
7.Smm
Looper
JI.t-J'\-
Looper
Connecting
Rod
~!¢c:LI
IiI
CfiJ
<a)JI.t-J,\-:J31':'-
I-g.y
t-:'
Ii"
Fig.16
Fig.15
Fig.17
-
12-

6.
Troubleshooting
Problem Cause Solution Ref.
Needle (looper)
1.
Damaged looper
2.
Too
much thread tension Replace
Decrease 5-3
5-1
thread breaks
3.
Too
little thread tension Increase
5-1
4. Thread snarled
or
hung up along path between thread stand Correct 3
and needle/looper
5.
Incorrect threading. Thread not between tension discs Thread correctly 3
6. incorrect needle setting Setcorrectly 5-3-b
7. Bent ordamaged needle Replace 5-3-b
8.
Double sewing Move up thread controller 5-1
9. Decreased stitch length because
of
worn feed dog teeth Replace feed dog 5-4-b
1.
IncorrectthreadUng Thread correctly 3
No
chain formed
2.
Too much looper thread tension 5-1
Decrease
between bags
3.
Too little needle thread tension Increase 5-1 I
4. Thread controllertoo low 5-1
Move it up
5.
Needle and looper not timedeach other Adjust timing 5-3-c
6.
Not enough presser foot pressure Increase 5-2
7. Thread is cut by feed dog teeth File
the
row
of
feed dog teeth
that
5-4
comes
in
touch with
thread
8. Thread is feedback because feed dog is set too high 5-4-b
Adjust height
of
feed dog
Skipping stitchs
1.
Wrong setting
of
needle Set correctly 5-3-b
5-3-b
2. Bent
or
damaged needle Replace
3. Thread controller too low 5-1
Move it up
4. Wornlooper point Replace looper 5-3-c
Lower needle bar 5-3-b
5.
Needle too high
6. Thread sticking
to
needle due to heat
Dampen
needle
thread
with oil *
5-4-d
7. Needle
guard
pushing needle Adjust needle guard 5-1
8.
Looper
thread
too loose to form a goodtriangle (reverse skip) Increase looper
thread
tension
Adjustdistance needle to looper 5-3-c
9.
Needle and looper wide apart (scoop skip)
Needle
or
looper 5-3-b
1.
Bent needle Replace 5-3-c
Adjust
timing
of
needle
and
breaks 2. Looperpoint hitting needle. Needle point hitting looper looper 5-4-d
3.
Needle guard pushing needle
or
they are wide apart Adjust needle guard
Increase 5-2
11.
Not enough presser foot pressure
Stitch length
not
5-4-b
2.
Worn feed dog teeth Replace feed dog
uniform, Curved I 5-3-b
Replace
3.
Bent needle
seam
Thread bites into 5-1
Decrease
1.
Two much needle thread tension
crepe tape
Crepe tape creases 5-4-b
Adjustheight
1.
Feed dog, rear, is higher than feed dog front a little
---
....
--
* Plastic contents existent in bag material is melt by the heated needle and may stick to needle, etc., causing
skipping stitches. When closing woven cloth bags, kraft paper bags inclusive of polyethylene coated layer,
polyethylene and PVC bags, etc., dampen needle thread with oil to prevent sticking of plastic contents. Use
silicone oil processed thread for packing rice and other food products.
-
13-

6.
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14-

ORDERING PARTS
1.
Description
of
each part and its stamp number is described in this parts list.Screws and nuts for parts are
shown adjacent to the relevant parts.When ordering parts, describe clearly stamp number with its name
of
part.
2.
The
parts which have no Ref. Number can not be delivered independently; always oder it as an assembly.
3.
A set
of
assembled parts is represented by the stamp number
of
its main parts.
4.
The
last figure on the parts stamp number advances on each improvement
of
the parts.
5. Parts No. described in
[J
of
Remarks means old parts No.
*
The
parts
list
is
subject
to
change
without prior
notice.
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To
CONTENTS
EJ
~
01. MISCELLANEOUS COVERS PARTS·································································
..
··16
jJ}"-OOf*
02-1. THREAD TENSION & OILING PARTS.......................................................············18
*~-r,
ttl?lilOOf*
02-2. THREAD TENSION & NEEDLE THREAD OILER (DS-9AW.DS-9CW)
..
····
..
······
..
··20
*~T,J::*ttl?lilii~f*
03. BUSHING PARTS .............................................................................·
..
····
..
········....22
fdl~~f*
04. NEEDLE BAR & CRANK SHAFT PARTS
..
···········..······•·······..··•······
..
···············
..
····24
***,
77'/7~-'r7r~f*
05. PRESSER FOOT PARTS .........................................................····••··
..
•·······
..
··········26
J1JI.:r.1~J~
f*
06. LOOPER ROCKER & CONNECTING ROD PARTS
..
·····
..
···
..
···
..
·
..
·
..
·
..
····....
·•·
..
···..·28
)l--}~
-fJ§IIJOOf*
07-1. FEED DRIVING & THROAT PLATE PARTS (DS-9A. DS-9AW)
..
··
..
·
..
····..........·..·
..
30
~
1)
11m,
*fROOf*
07-2. FEED DRIVING & THROAT PLATE PARTS (DS-9C. DS-9P.DS-9CW)
..
······
..
·..·
..
·32
~
1)
11m,
*fROOi,*
08-1. CUTTER PARTS (DS-9A, DS-9AW)..
··
..
·....·
..
······
..
············..·····
..
•···••···
..
····•··....···
..
·34
jJ
"J
?r
-
00f*
08-2. CUTTER PARTS (DS-9C. DS-9CW) ..............•......................................•················36
jJ
"J
?r
-
00f*
09. THREAD BREAK DETECTOR PARTS..··
..
•··
..·············..···•·······················
..
·····..·····38
*Wv~iliOOf*
DIAGRAM
OF
SCREW.NUT & WASHER ....··......····..........···•....····....·
..
··......·......··40,
41
i',
:;,
-r
';/
r,
?
';/
~
-'r
-
J~-t1:2{J
NUMERICAL INDEX OF PARTS····
..
·····················•···
..
···········································42
.....
44
J~-
';;*~I
-
15-

01. MISCELLANEOUS COVERS PARTS
:1J
I '\
-lVJ1f:
~--~------~
for
9A
i
-16-
.
for
9A.9P
41
40
~
,-~
13-----qv"
14----&
for
9P
I
,
29
1---46
!
37
1
./
42
for
ExportI
50
for
9A
Other manuals for DS-9
1
This manual suits for next models
5
Table of contents
Other Newlong Sewing Machine Accessories manuals