JUKI IP-200 User guide

ENGLISH
IP-200 SET-UP MANUAL

Operating power voltage of this product is DC+24V and DC+5v.
CONTENTS
!. OUTLINE ........................................................................................................................1
@. CONTENTS OF THE ARTICLES PACKED TOGETHER ..............................................1
1. For those who have purchased the machine provided with IP-200 operation panel .......................1
2. For those who have purchased the single unit of IP-200 operation panel ........................................1
#. INSTALLING IP-200 ON TABLE/STAN AND CONTROL BOX .....................................2
1. Installing procedure of the operation panel and the installing base .................................................2
2. Connecting the cord and turning ON the power ..................................................................................2
$. EXPLANATION OF THE OPERATION PANEL .............................................................3
%.
CONNECTING PROCEDURE OF OPERATION PANEL WITH EXTERNAL VEHICLE ......4
1. Smart media card ...................................................................................................................................4
2. RS-232C ...................................................................................................................................................6
3. Input of signal by means of the connector for external input ............................................................7
^. RE-SETUP OF THE PROGRAM OF THE OPERATION PANEL ...................................8
&. RE-SETUP OF MAIN PROGRAM ................................................................................11
1. When panel program matches with main program ...........................................................................11
2. When panel program does not match with main program and an error occurs ............................14
*. RE-SETUP OF SERVO PROGRAM ............................................................................17
1. When main program matches with servo program ...........................................................................17
2. When panel program does not match with main program and an error occurs ............................20
(. WHEN USING SMART MEDIA OTHER THAN THAT WHICH HAS BEEN
PACKED TOGETHER ..................................................................................................23

– 1 –
IP-200 operation panel
main unit
* 1, * 2
* 1, * 2
!. OUTLINE
Operation panel of IP-200 can realize various functions in combination with the control box.
@. CONTENTS OF THE ARTICLES PACKED TOGETHER
1. For those who have purchased the machine provided with IP-200 operation panel
1 IP-200 operation panel main unit ...........................................................1 set
2 Operation panel installing base ..............................................................1 set
3 Operation panel installing base setscrew ............................................. 2 pcs.
4 Set-up manual and CD-ROM (this CD-ROM) for instruction manual ....1 pc.
5 When using IP-200 ............................................................................... 1 pc.
5 articles above and components related to control box are packed together.
2. For those who have purchased the single unit of IP-200 operation panel
1 IP-200 operation panel main unit ...........................................................1 set
2 Operation panel installing base ..............................................................1 set
3 Operation panel installing base setscrew ............................................. 2 pcs.
4 Set-up manual and CD-ROM (this CD-ROM) for instruction manual .....1 pc.
5 When using IP-200 ................................................................................ 1 pc.
6 Smart media card ...................................................................................1 pc.
7 Write prohibition seal .............................................................................1 sheet
7 articles above are packed together.
* The set-up manual and the form of simplified instruction manual are not packed together.
* 1
* 2
Operation panel installing
base
Operation panel installing
base setscrew
When using IP-200 Smart media card Write prohibition seal
* 1, * 2
* 1, * 2 * 1, * 2
* 2 * 2
Set-up manual and CD-ROM
(this CD-ROM) for instruction manual

– 2 –
#. INSTALLING IP-200 ON TABLE/STAN AND CONTROL BOX
1. Installing procedure of the operation panel and the installing base
1) When installing the installing base, install it on the
table with the screws supplied as accessories.
At this time, consider the position of the hole for
wiring opened in the table to install the base.
In case of the table without the hole for wiring,
install the base at the position where there is no
trouble when the machine head is tilted or sewing
is performed.
2) Operation panel can be fixed to the installing
base since the magnet on the rear of the
operation panel adheres to the installing base.
Besides, operation panel can be installed on the
metal part such as the side of the control box to
which the magnet adheres.
Do not put the articles which have little
resistance against the magnet near the
operation panel.
2. Connecting the cord and turning ON the power
1) Pass the cord of the operation panel through the
hole for wiring in the table and connect it with the
control box under the table. For the table without
the hole for wiring, wire the cord at the position
where there is no trouble when the machine head
is tilted or sewing is performed, and connect it
with the control box. For the connection of the
connector, connect it to CN34 of MAIN circuit
board in the control box or built in the machine
head. For the details, refer to the Instruction
Manual for the sewing machine main unit.
When the work above has been completed, turn
ON the power.
When connecting the cord, make
sure that the power of the main unit is
turned OFF. When connecting the cord
in the state that the power is turned
ON, trouble or breakage of the circuit
will be caused.
MAIN circuit board
CN34
WARNING :
Turn OFF the power before starting the connecting work so as to prevent accidents caused by abrupt
start of the sewing machine.

– 3 –
1 LCD display section • Touch panel
2 Ready key
3 Information key
4 Communication key
5 Mode key
6 Smart media card slot
7 Slide switch (Not used : OFF)
8 Connector for communication by RS-232C
9 Variable resistor for Color LCD screen contrast regulation
!0 Connector for external input
$. EXPLANATION OF THE OPERATION PANEL
Explanation of the respective parts of the operation panel is given below.
For the details of the respective parts, refer to "1. NAME OF EACH SECTION OF THE OPERATION
PANEL" of the Instruction Manual.
1
25
4
3
6
7
8
9
!0

– 4 –
%.
CONNECTING PROCEDURE OF OPERATION PANEL WITH EXTERNAL VEHICLE
It is possible for this operation panel to perform communication or input of signal with the vehicles below
other than the control box.
1. Smart media card
2. RS-232C
3. Input of signal by means of the connector for external input
Connecting procedure is given below.
1. Smart media card
It is possible to give and take data by using the smart media card.
For the smart media card, it is recommended to use SmartMedia of 3.3V voltage type which is prescribed
by SSFDC forum. The card is different in the position of notch as shown in the figure below. Judge it by
the position of notch.
When the contact part becomes dirty, contact failure will be caused. Control so that the
contact part is not touched by hand, or that dust, oil or other foreign material does not
adhere to the contact part. Besides, be very careful of handling the card since the internal
data is broken by the static electricity or the like.
(1) Setting procedure
1) When the upper side cover located on the side of
operation panel is opened, there is the inserting
opening of the smart media card. Insert the card
there while facing the contact part to the front.
2) When continuing inserting the smart media card, the card stops once in the state that it protrudes
by approximately 10 mm. When some force is applied to it, it is further inserted and goes to the end.
When it goes no further, reduce the force and it returns by approximately 1 mm. This work completes
the setting of the card.
Contact part
Notch
< 3.3V type > < 5V type >

– 5 –
3) When the setting of the card is completed, close the smart media card cover. It is not possible
to receive or send the data with the smart media card with the cover opened. For the operating
procedure, refer to "USING COMMUNICATION FUNCTION of the Instruction Manual.
If the smart media card comes in contact with the cover and the cover is not closed, check the
following matters.
• Check that inserting is stopped in the state that the card protrudes by approximately 10 mm.
• Check that the coantact part is faced downward and inserted.
• Check that the smart media card other than 3.3V voltage type is used.
(2) Removing procedure
1) Open the smart media cover, press the card until it goes no further and reduce the force. The card
returns by approximately 10 mm by reversing order at the time of setting.
2) Then drawing up the card completes removing.
< Handling the smart media card >
• Smart media is a precision instrument. Do not bend or shock it.
• It is recommended to periodically save the data saved in the smart media into the other vehicle for the
accident.
• When initializing data, perform it after checking that there is no necessary data in the card. When the
data is initialized, the internal data is deleted.
• Avoid using or keeping the card in a high temperature or high humidity place.
• Avoid using the card near heating or combustible articles.
• When the contact part becomes dirty, contact failure will be caused. Control so that the card is not
touched by hand, or that dust, oil or other foreign material does not adhere to the card. Besides, be
careful of handling the card since the internal data is broken by the static electricity or the like.
• Smart media has the life, and writing and deletion cannot be performed after an extended period of
use. In this case, replace the smart media with a new one.
< Prevention of memory error >
• When write prohibition seal 1 is pasted, the card
becomes exclusive for reading and writing cannot
be performed.
• Strip off the seal when you desire to record
again.
• Do not use again the seal which was pasted once
and stripped off. The trouble of the main unit will
be caused.
< 3.3V type >
1

– 6 –
2. RS-232C
Operation panel can give and take the data with the personal computer by using communication by
means of RS-232C.
For the cable to be connected, connect the reverse type 9-pin (female) to the operation panel side. Signal
names of the operation panel are as follows.
When the contact part becomes dirty, contact failure will be caused. Control so that
the contact part is not touched by hand, or that dust, oil or other foreign material does
not adhere to the contact part. Besides, be careful of handling the contact part since
the internal element is broken by the static electricity or the like.
(1) Setting procedure
1) When the lower side cover located on the side of operation panel is opened, there is a 9-pin connector
for RS-232C. Insert the cable there. When the screw for lock is attached to the connector, tighten the
screw to prevent the screw from falling.
Pin No. Signal name Function Signal direction
1 N.C. Not connected
2 RXD Receive data To panel
3 TXD Transmit data From panel
4 DTR Data terminal ready From panel
5 GND Earth
6 DSR Data set ready To panel
7 RTS Request to send From panel
8 CTS Possible to send To panel
9 N.C. Not connected

– 7 –
3. Input of signal by means of the connector for external input
It is possible to input the signal from the outside.
When the switch is connected, it is possible to use as the input of the production control information.
For the details, refer to "Observing the production control information" of the Instruction Manual.
Cable (separately-sold) as shown in the figure below
can be connected.
When the contact part becomes dirty, contact failure will be caused. Control so that
the contact part is not touched by hand, or that dust, oil or other foreign material does
not adhere to the contact part. Besides, be careful of handling the contact part since
the internal element is broken by the static electricity or the like.
Connector housing : KYOCERA ELCO CO. 60-8263-3038-15-000
Pin contact : KYOCERA ELCO CO. 60-8263-0513-00-808
Note) The switch main unit is not installed to the
relay cable A (asm.).
1 Relay cable A (asm.) (40008168)
2m
3 2 1
+5V
SW
GND
1
2
3
1
CN105

– 8 –
^. RE-SETUP OF THE PROGRAM OF THE OPERATION PANEL
When the case is as below, it is necessary to perform re-setup of the program of the operation panel.
™ When the operation panel is used as that for other model.
™ When version-up of the program is performed.
The way of performing setup of the program from the smart media is shown below. Besides, it is regarded
that the program to perform setup has already entered the smart media card.
1) First, turn ON the power. Normally, the sewing ready screen is displayed.
2) Insert the smart media card into the operation panel.
3) Perform operation by the procedure below.
Data edit screen
1) Press key 1 for three seconds.
Communication screen 1
2) Press key 2.
3) Press key 3 .
Data selection screen
4) Press key 4 .
5) Press key 5 .
d
d
d
1
2
3
5
4

– 9 –
Communication screen 2
6) Press key 6 .
File selection screen
7) P r e s s k e y 7 and select the
download program at display 8 .
8) Press key 9.
Communication screen 3
9) Press key !0 .
<-<- Start of communication ->->
d
d
d
d
d
6
7
8
9
!0

– 10 –
Screen during data deletion Screen 1 during data writing Screen 2 during data writing
Data writing abnormal screen
End screen
If the screen below is displayed, quickly
turn OFF the power and perform the
set-up again after checking [Checking
items] below.
d
d
d
d
Do not turn OFF the power and close/open the smart media cover during the work.
The main unit may be broken.
The procedure above
completes the replacing work
of application software.
Checking items
1 Smart media cover is opened during the data communication from the smart media.
2 Data of the smart media is not correct. Or, there is no data file.
3 Contact of the smart media is dirty. Contact is defective.

– 11 –
Data edit screen
1) Press key 1 for three seconds.
Communication screen 1
2) Press key 2 .
3) Press key 3 .
Data selection screen
4) Press key 4 .
5) Press key 5 .
d
d
d
1
2
3
5
4
&. RE-SETUP OF MAIN PROGRAM
When you have purchased the single unit of IP-200 operation panel, the smart media card is packed
together. You can perform re-setup of the main program of MAIN circuit board on the control box side by
using this smart media card.
It is necessary that the main program and panel program have to match with each other.
If not, there is a possibility that trouble such as Error "E703 or E704" occurs. Be sure to perform setup by
using the smart media card which is packed together.
1. When panel program matches with main program
Perform the work by the procedure below when performing version-up of the main program by using the
smart media card.
1) First, turn ON the power.
2) Insert the smart media card into the operation panel.
3) Perform operation by the procedure displayed in the screen below.

– 12 –
Communication screen 2
6) Press key 6 .
File selection screen
7) Press key 7 and select download
program at display 8 .
8) Press key 9 .
Communication screen 3
9) Press key !0 .
<-<- Start of communication ->->
d
d
d
d
d
6
7
8
9
!0

– 13 –
Screen during data writing
Data writing abnormal screen
Screen of end of data writing
d
d
Do not turn OFF the power and close/open the smart media cover during the work.
The main unit may be broken.
The procedure above completes
the replacing work of application
software.
If the screen below is displayed, quickly
turn OFF the power and perform the
set-up again after checking [Checking
items] below.
Checking items
1 Smart media cover is opened during the data communication from the smart media.
2 Data of the smart media is not correct. Or, there is no data file.
3 Contact of the smart media is dirty. Contact is defective.

– 14 –
Error screen
1) Press key 1 .
Communication screen 1
2) Press key 2 .
Data selection screen
3) Press key 3 .
4) Press key 4 .
d
d
d
1
2
3
4
2. When panel program does not match with main program and an error occurs
Perform the work by the procedure below when replacing the main program in case trouble such as Error
"E703", "E704", etc. occurs.
1) First, turn ON the power. Error screen (E703 or E704) is displayed after turning ON the power.
2) Insert the smart media card into the operation panel.
3) Perform operation by the procedure displayed in the screen below.

– 15 –
Communication screen 2
6) Press key 5 .
File selection screen
7) P r e e s k e y 6 and select the
download program at display 7 .
8) Press key 8 .
Communication screen 3
9) Press key 9 .
<-<- Start of communication ->->
d
d
d
d
d
5
6
7
8
9

– 16 –
Screen during data writing
Data writing abnormal
screen
Screen of end of data writing
d
d
Do not turn OFF the power and close/open the smart media cover during the work.
The main unit may be broken.
T h e p r o c e d u r e a b o v e
completes the replacing work
of application software.
If the screen below is displayed,
quickly turn OFF the power and
perform the set-up again after
checking [Checking items] below.
Checking items
1 Smart media cover is opened during the data communication from the smart media.
2 Data of the smart media is not correct. Or, there is no data file.
3 Contact of the smart media is dirty. Contact is defective.

– 17 –
Data edit screen
1) Press key 1 for three seconds.
Communication screen 1
2) Press key 2 .
3) Press key 3 .
Data selection screen
4) Press key 4 .
5) Press key 5 .
d
d
d
1
2
3
5
4
*. RE-SETUP OF SERVO PROGRAM
Perform the work by the procedure below when rewriting the servo program in the same way of "&. RE-
SETUP OF MAIN PROGRAM".
1. When main program matches with servo program
Perform the work by the procedure below when making the servo program version-up by using the smart
media card.
1) First, turn ON the power. Normally, the sewing ready screen is displayed.
2) Insert the smart media card into the operation panel.
3) Perform operation by the procedure displayed in the screen below.

– 18 –
Communication screen 2
6) Press key 6 .
File selection screen
7) P r e s s ke y 7 and select the
download program at display 8 .
8) Press key 9 .
Communication screen 3
9) Press key !0 .
<-<- Start of communication ->->
d
d
d
d
d
6
7
8
9
!0