Nexgrill 740-0594A User manual

ITEM / ARTICLE / ARTICULO # 296474
STAINLESS STEEL LP BUILT-IN
GRILL
MODEL / MODÈLE / MODELO # 740-0594A
Example only: SERIAL # ________ MFG. DATE ________ PURCHASE DATE: _________
Questions, problems, missing parts? Before returning to your retailer, call our customer
service department at 1-877-323-5263, 8 a.m. - 6 p.m., PST, Monday - Friday, 8 a.m. – 12 p.m.
Saturday.
®
WARNING
To reduce the risk of fire, burn hazard or other
injury, read the Care and Use Manual carefully
and completely before using your grill.
WARNING
FOR OUTDOOR USE ONLY
WARNING
This grill is not intended to be
installed in or on recreational
vehicles and/or boats.
WARNING
1. Do not store or use gasoline or other
flammable liquids and vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
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Safety Information….…………………………………………………....………………...……..….2
Package Contents List………………………………………………………………………..……..6
Preparation……………….…………………. ……………………….…………….………………..7
Island Construction…………………………………………………………….…..……..………….7
Assembly Instructions…………………………………………………………….…..……..………9
Installation Instructions…………………………………………………………….....…….……...10
Operation Instructions…….…………………………………………………….…..…..……….…13
Gas Conversion from LP to NG…………………………………………………………………..15
Care and Maintenance……………………………………………………………………………..18
Troubleshooting…………………………………………………………………..……….……..…20
Warranty………………………………….…………………………………………..………..…….22
Replacement Parts List………………….…...……………………………………..…….……….23
RECOGNIZED SAFETY SYMBOLS, WORDS AND LABELS
TABLE OF CONTENTS
SAFETY INFORMATION
WARNING
Do not use the grill if the odor of gas is present. Contact customer service at 1-877-323-5263.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If the odor continues, keep away from the
appliance and immediately call your gas supplier or
your fire department.
WARNING – Hazards or unsafe
practices which COULD result in severe
personal injury or death.
CAUTION – Hazards or unsafe practices
which COULD result in minor personal
injury.
WARNING
CAUTION
WARNING
Do not try lighting this appliance without first reading
the “LIGHTING INSTRUCTIONS” section of this
manual.
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WARNING
Never attempt to use damaged or obstructed equipment. See your local liquid propane dealer for repair.
WARNING
Check all gas supply fittings for leaks before each use. Do not use the grill until all connections have been
checked and do not leak. Do not smoke while leak testing. Never leak test with an open flame.
WARNING
1. The grill and its individual shut-off valve must be disconnected from the gas supply piping system during
any pressure testing of that system at test pressure in excess of 1/2 psi. (3.5 kpa).
2. The grill must be isolated from the gas supply piping system by closing its individual manual shut-off valve
during any pressure testing of the gas supply piping system at test pressure equal to or less 1/2 psi. (3.5kpa)
WARNING
Do not install this unit into combustible
enclosures. There should be a minimum
clearance of 24 inches form all sides to
combustible materials.
WARNING
Cylinder must be stored outdoors out of the
reach of children and must not be stored in a
building, garage or any other enclosed area.
WARNING
This grill is not intended to be installed in or on
recreational vehicles and/ or boats.
WARNING
Storage of an outdoor cooking gas appliance
indoor is permissible only if the cylinder is
disconnected and removed from the outdoor
cooking gas appliance.
WARNING
A tank of approximately 12 inches in diameter by
18-1/2 inches high is the maximum size LP gas
tank to use. You must use an OPD gas tank,
which offers an Overfill Prevention Device.
This safety feature prevents the tank from being
overfilled, which can cause malfunction of the LP
gas tank, regulator and/ or grill.
WARNING
When lighting, keep your face and hands as far
awa
y
from the
g
rill as
p
ossible.
WARNING
Do not leave the grill unattended while cooking.
WARNING
Failure to properly place the burner over the
orifice could cause a fire to occur behind and
beneath the valve panel, thereby damaging the
grill and making it unsafe to operate.
WARNING
Spiders and insects can nest inside the burners
of the grill and disrupt gas flow.
Inspect the grill at least twice a year.
CAUTION
When using a match to light the grill make sure
to use the attached lighting rod.
CAUTION
Before cleaning, make sure the gas supply and
control knobs are in the “OFF” position and the
burners have cooled
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BEFORE LIGHTING
Inspect the gas supply hoses prior to turning on the gas. If there is evidence of cuts, wear, or abrasion, it must
be replaced prior to use.
Only the pressure regulator and hose assembly supplied with the unit should be used. Never substitute
regulators for those supplied with the grill. Contact customer service for proper replacement.
Screw the regulator (type QCC1) onto the cylinder. Leak check the hose and regulator connections with a soap
and water solution before operating the grill (See “Leak Testing” instructions on page 10).
Do not turn “ON” the gas at the LP gas cylinder unless the quick connect gas hose is properly connected to the
side burner gas pipe system and all burner valves are in the “OFF” position.
USING THE SIDE BURNER
Inspect the gas supply hose prior to turning on the gas. If there is evidence of cuts, wear or abrasion, it must
be replaced prior to use. Do not use the side burner if gas odor is present.
Keep a spray bottle of soapy water near the grill and check the connections before each use.
ROTISSERIE DRIVE MOTOR
To ensure continued protection against electric shock:
Connect to properly grounded outlets only.
Keep extension cord connections dry and off the ground.
Do not expose to rain.
Do not use indoors.
CAUTION
When using the rotisserie burner, remove the
warming rack. High heat from the burner may
cause the warming rack to bend.
CAUTION
The grill head is heavy and will require two or
more people to lift and position onto grill cart.
WARNING
Do not attempt to light the grill if gas odor is present. Contact customer service at 1-877-323-5263.
When lighting, keep your face and body as far away from the burner as possible.
LP GAS CYLINDER WARNING
1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
2. A liquid propane cylinder not connected for use should not be stored in the vicinity of this or any other
appliance.
3. Do not store spare liquid propane gas cylinders under or near this appliance.
4Never fill the cylinder beyond 80 percent capacity.
5. Liquid propane cylinders must be fitted with an Overfill Protection Device (OPD).
6. If the information above is not followed exactly, a fire resulting in death or serious injury could occur.
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SAFETY PRACTICES TO AVOID INJURY
When properly cared for, your grill will provide safe, reliable service for many years. However, extreme care
must be used as the grill produces intense heat that can increase accident potential.
When using this appliance basic safety practices must be followed, including the following:
Do not repair or replace any part of the grill unless specifically recommended in this manual. All other service
should be referred to a qualified technician.
The grill is for outdoor use only.
The grill is not intended to be installed in or on recreational vehicles and/or boats.
Children should not be left alone or unattended in an area where the grill is being used. Do not allow children
to sit, stand or play on or around the grill at any time.
Do not store items of interest to children around or below the grill or cart. Do not allow children to crawl inside
the cart.
Never let clothing, pot holders or other flammable materials come in contact with or too close to any grate,
burner or hot surface until it has cooled. The fabric could ignite, causing serious personal injury.
For personal safety, wear proper apparel. Loose fitting garments or sleeves should never be worn while using
this appliance. Some synthetic fabrics are highly flammable and should not be worn while cooking.
Only certain types of glass, ceramic, earthenware, or other glazed utensils are suitable for grill use. Other
types of materials may shatter with sudden temperature changes. Use only low or medium heat settings in
accordance with the manufacturer’s guidelines.
Do not heat unopened food containers as a build-up of pressure may cause the containers to burst.
Use a covered hand when opening the grill lid. Never lean over an open grill.
When lighting a burner, always pay close attention to what you are doing. Make certain you are aware of
which burner you are lighting so that your body and clothing remain clear of open flames.
When using the grill, do not touch the grill rack, burner grate or immediate surroundings as these areas
become extremely hot and could cause burns. Use only dry potholders. Moist or damp potholders on hot
surfaces may cause steam burns. Do not use a towel or bulky cloth in place of potholders. Do not allow
potholders to touch hot portions of the grill rack.
Grease is flammable. Let hot grease cool before attempting to handle it. Do not allow grease deposits to
collect in the grease tray at the bottom of the grill’s firebox. Clean the grease tray often.
WARNING
Do not try lighting this appliance without first
reading the “LIGHTING INSTRUCTIONS”
section of this manual.
TESTED IN ACCORDANCE WITH ANSI Z21.58
LATEST STANDARD and CGA 1.6-2007
STANDARED FOR OUTDOOR COOKING GAS
APPLIANCES. THIS GRILLL IS FOR
OUTDOOR USE ONLY.
Check your local building codes for the proper
method of installation. In the absence of local
codes, with either the National Fuel Gas Code,
ANSI Z223.1/NFPA 54, or CAN/CGA-B149.1,
Natural Gas and propane Installation Code,
Electrical Code
,
ANSI/NFPA 70
CALIFORNIA PROPOSITION 65-WARNING
The burning of gas fuel generates some by-
products, which are known by the State of
California to cause cancer or reproductive harm.
To minimize exposure to these substances,
always operate this unit according to the care
and use manual, ensuring you provide good
ventilation when cooking with gas.
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Do not use aluminum foil to line the grill racks or grill bottom. This can severely upset combustion air flow or
trap excessive heat in the control area.
For proper lighting and performance of the burners, keep the burner ports clean. It is necessary to clean them
periodically for optimum performance. The burners will only operate in one position and must be mounted
correctly for safe operation.
Clean the grill with caution. To avoid steam burns, do not use a wet sponge or cloth to clean the grill while it is
hot. Some cleaners produce noxious fumes or can ignite if applied to a hot surface.
Never use a dented or rusty propane cylinder.
Turn off all control knobs and make certain the grill is cool before using any type of aerosol cleaner on or
around it. The chemical that produces the spraying action could, in the presence of heat, ignite or cause metal
parts to corrode.
Do not use the grill to cook excessively fatty meats or other products, which promote flare-ups.
Do not operate the grill under unprotected combustible constructions. Use only in well ventilated areas. Do not
use in buildings, garages, sheds, breezeways or other such enclosed areas.
This unit is intended for outdoor use only.
Keep the areas surrounding the grill free from combustible materials including, fluids, trash, and vapors such
as gasoline or charcoal lighter fluid. Do not obstruct the flow of combustion and ventilation air. If the unit is
stored indoors, make sure it is cool.
Do not use briquettes of any kind in the grill.
The 740-0594A liquid propane gas grill is designed for optimum performance without the use of briquettes. Do
not place briquettes on the flame tamers as this will block the vent to the grill burners. Adding briquettes can
damage ignition components, thus voiding the warranty.
Keep the back of the cart free and clear from debris. Keep electrical supply cords and the rotisserie motor cord
away from heated areas of the grill.
Never use the grill in extremely windy conditions. If located in a consistently windy area (oceanfront,
mountaintop, etc.), a windbreak will be required. Always adhere to the clearance specifications
PLACEMENT OF THE GRILL
Outdoor cooking appliances should not be used under overhead combustible construction.
When determining a suitable location take into account concerns such as exposure to wind, proximity to traffic
paths, and keeping gas supply lines as short as possible.
Place the grill in well-ventilated areas. Never place the grill in a building, garage, breezeway, shed or other
such enclosed areas. During heavy use, the grill will produce a lot of smoke.
WARNING
Spiders and other insects can nest inside the burners of this and other grills, which could disrupt gas flow.
This dangerous condition could cause a fire behind and beneath the valve panel, damaging the grill and
making it unsafe for operation.
Inspect the grill at least twice a year.
WARNING
Do not install this unit into combustible enclosures. There should be a minimum clearance of 24 inches
form all sides to combustible materials.
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Before beginning assembly, installation or operation of product, make sure all parts are present. Compare
parts with package contents list and diagram above. If any part is missing or damaged, do not attempt to
assemble, install or operate the product. Contact customer service for replacement parts.
•Estimated Assembly Time: 50 minutes
•Tools Required for Assembly: Phillips Screwdriver (not included) and Wrench (not included)
•Note: The right and left sides of the grill are designated as if you are standing and facing the grill.
PACKAGE CONTENTS LIST
1. Body Assembly ----------1pc.
2. Tank Tray----------1 pc.
3. Bracket----------1 pc.
PREPARATION
ISLAND CONSTRUCTION
WARNING
Do not install this unit into combustible
enclosures. There should be a minimum
clearance of at least 24in.(60.96cm)from
all sides to combustible materials.
10 in. (25.4cm)
21in.(53.34cm)
38in.(96.52cm)
77/8in.(20cm)
24in.(60.96cm)
5 in. (12.7cm)
23 5/8 in.(60cm)
11 in.(27.94cm)
1 3/4 in.(4.5cm)
3 in. (7.6cm)
5 in. (12.7cm)
1 in. (2.54cm)
10in.
4in.
2 in. (5.08cm)
1 in. (2.54cm)
4 in. (10.2cm)
4 in. (10.2cm)
1 in. (2.54cm)
Fig. 1
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Island cutout dimensions for 5 burners
built-in grills:
Width 38 inches (83.82 cm)
Depth 21 inches (53.34cm)
Height11 inches (27.94 cm)
Tank bolt dimension for 5 burners LP
Tank bolt type: 1/2 inches-12UNC (1.27 cm)
Tank bolt length: 9/20 inches (11.5 cm)
Non-Combustible material needs to be
used for built-in enclosure. The proper
selection of material could be brick,
firewall or steel.
Never use wood or any combustible
material for built-in enclosure.
Measurements shown are for attaching
the LP regulator to the island.
37 3/4 in.(95.89cm)
41 1/4 in.(104.78cm)
37 1/4 in.(94.62cm)
Fig. 2
Fig. 3
Fig. 4
1 7/16 in.(3.65cm)
101/8in.(25.72cm)
13/16 in.(2.06cm)
16 7/8 in. (42.86)
16 7/8 in. (42.86)
13/16 in.(2.06cm)
101/8in.(25.72cm)
1 7/16 in.(3.65cm)
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1．Battery Installation
Unscrew the ignition button housing (A); insert the
battery from pack G into the housing with the positive
terminal (+) facing outward (B). Replace the ignition
button housing after the battery has been installed as
shown in fig. 5.
2．Propane Tank Assembly
Make sure the LP regulator is located under the
island hole as shown in Fig. 6.
Use the 4 screws and clamp provided to attach the brass
connector to the island as shown in Fig. 7. The brass
connector is located between the flex tube and gas hose.
ASSEMBLY INSTRUCTIONS
Fig. 6
Fig. 5
Fig. 7
A
B
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Attach the regulator (A) to the propane cylinder (B) by
turning the regulator handle clockwise as shown in fig. 8.
If the outdoor cooking appliance is not in use, the gas
must be turned “OFF” at the Liquid Propane cylinder.
Check all gas supply fittings for leaks before each use.
Do not use the grill until all connections have been
checked and do not leak (see “Leak Testing” instructions
on page 12).
INSTALLATION INSTRUCTIONS
GAS HOOK-UP
Only the pressure regulator and hose assembly supplied with the grill should be used. Any replacement
pressure regulator and hose assembly must be specified by the grill manufacturer.
This grill is configured for Liquid Propane. Do not use a Natural Gas supply.
Total gas consumption (per hour) of the 740-0594A Liquid Propane gas grill with all burners set on “HI”:
Main burners 60,000 BTU/Hr.
Rear burner 12,000 BTU/Hr.
Total 72,000 BTU/Hr.
The installation of this appliance must conform with local codes or, in the absence of local codes, with either
the National Fuel Gas Code, ANSI Z223.1/NFPA 54, National Gas Propane Installation Code, CSA B149.2.
Installation in Canada must be in accordance with the Standard CAN/CGA-B149.2 (installation code for gas
burning appliances and equipment) and local codes.
LIQUID PROPANE CYLINDER REQUIREMENTS
(20-lb Cylinder)
A dented or rusty Liquid Propane cylinder may be hazardous and should be checked by your supplier. Never
use a cylinder with a damaged valve. The Liquid Propane cylinder must be constructed and marked in
accordance with the specifications for Liquid Propane cylinders by the United States Department of
Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for
Transportation of Dangerous Goods Commission.
The 20-lb cylinder must have a shut off valve terminating in a valve outlet specified, as applicable, for
connection type QCC1 in the standard for compressed gas cylinder valve outlet and inlet connection
ANSI/CGA-V-1.
Storage of an outdoor cooking gas appliance indoor is permissible only if the cylinder is disconnected and
removed from the outdoor cooking gas appliance. The cylinder system must be arranged for vapor withdrawal.
The cylinder must include a collar to protect the cylinder valve.
Manifold pressure: (operating) 10 inches water column (W.C.), (non-operating) 11.2 inches water column
(W.C.).
The Liquid Propane cylinder must be fitted with an Overfill Protection Device (OPD).
Remove the plastic valve cover from the Liquid Propane cylinder. Make sure the grill gas hoses do not contact
the grease pan or grill firebox when the Liquid Propane cylinder is placed into the cart.
CLOSE
O
PEN
A
Fig. 8
B
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CONNECTING THE LIQUID PROPANE CYLINDER
Your grill is equipped with gas supply orifices for use with only Liquid Propane gas. It is also equipped with a
high capacity hose/regulator assembly for connection to a standard 20-lb Liquid Propane cylinder (18-1/4
inches high, 12-1/4 inches diameter).
To connect the Liquid Propane gas supply cylinder:
1. The cylinder valve should be in the “OFF” position. If not, turn the valve clockwise until it stops.
2. Make sure the cylinder valve has the proper type-1 external male thread connections per ANSI Z21.81.
3. Make sure the burner valves are in the “OFF” position.
4. Inspect the valve connections, port and regulator assembly. Remove debris and inspect the hose for
damage.
5. When connecting the regulator assembly to the valve, use your hand to tighten the nut clockwise until it
stops. Use of a wrench could damage the quick coupling nut and result in a hazardous situation
6. Open the cylinder valve fully by turning the valve counterclockwise.
7. Before lighting the grill, use a soap and water solution to check all the connections for leaks.
8. If a leak is found, turn the cylinder valve “OFF” and do not use the grill until a local Liquid Propane dealer
can make repairs.
WARNING
Never attempt to use damaged or obstructed equipment. See your local Liquid Propane dealer for repair.
DISCONNECTING THE LIQUID PROPANE CYLINDER
1. Turn the grill burner valves “OFF” and make sure the grill is cool.
2. Turn the Liquid Propane cylinder valve “OFF” by turning clockwise until it stops.
3. Detach the regulator assembly from the cylinder valve by turning the quick coupling nut counterclockwise.
4. Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only Install the type of dust cap
on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result
in leakage of propane.
LEAK TESTING
GENERAL
Although gas connections on the grill are leak tested prior to shipment, a complete leak test must be performed
at the installation site. Before each use, check all gas connections for leaks using the procedures listed below.
If the smell of gas is detected at any time, you should immediately check the entire system for leaks.
BEFORE TESTING
Make sure all packing materials have been removed from the grill, including the burner tie-down straps.
WARNING
Check all gas supply fittings for leaks before each use. Do not use the grill until all connections have been
checked and do not leak. Do not smoke while leak testing. Never leak test with an open flame.
Make a solution of one part liquid detergent and one part water. You will need a spray bottle, brush, or rag to
apply the solution to the fittings. For the initial leak test, make sure the Liquid Propane cylinder is full.
TO TEST
1. Turn the burner valves “OFF”.
2. Turn the Liquid Propane cylinder valve counterclockwise to open the valve.
3. Apply the soap solution to all gas fittings. Soap bubbles will appear where a leak is present.
4. If a leak is present, immediately turn the gas supply “OFF” and tighten leaky fittings.
5. Turn the gas back “ON” and recheck.
6. Should the gas continue to leak from any of the fittings, turn the gas supply “OFF” and contact customer
service at 1-877-323-5263.
7. If there is evidence of excessive abrasion or wear, or the hose is cut, it must be replaced prior to the
outdoor cooking gas appliance being put into operation.
Only those parts recommended by the manufacturer should be used on the grill. Substitutions will void the
warranty.
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INSTALLER FINAL CHECK
•Maintain specified clearance of 24 inches from combustible materials and construction.
•All internal packaging has been removed.
•The hose and regulator are properly connected to the Liquid Propane cylinder.
•The unit has been tested and is free of leaks.
•The gas supply shut off valve has been located.
•All burners are installed.
•Keep the instruction manual for future reference.
It is very important to keep your appliance’s clear and away from any combustible materials. Maintain
at least below distance of clearances shown in fig. 9 from sides and back and do not use under
overhead combustible construction.
WARNING
Cylinder must be stored outdoors out of the
reach of children and must not be stored in a
building, garage or any other enclosed area.
WARNING
Storage of an outdoor cooking gas appliance
indoor is permissible only if the cylinder is
disconnected and removed from the outdoor
cooking gas appliance.
WARNING
1. Do not store spare Liquid Propane cylinders under or near this appliance.
2. Never fill the cylinder beyond 80 percent capacity.
3. If the information above is not followed exactly, a fire causing death or serious injury may occur.
WARNING
1. The grill and its individual shutoff valve must be disconnected from the gas supply piping system
during any pressure testing of that system at test pressure in excess of 1/2-in. psi.(3.5kpa).
2. The grill must be isolated from the gas supply piping system by closing its individual; manual shutoff
valve during any pressure testing of the gas supply piping supply at test pressure equal to or less 1/2-
in. psi.(3.5kpa).
Fig. 9
10 7/8 in.(27.62cm) 12 3/8 in.(31.43cm)
24 3/4 in.(62.86cm)
26 1/4 in.(66.67cm)
8 3/8 in.(21.27cm)
9 in.(22.86cm)
A minimum of 24 in.(60.96cm)is
required between the back of the grill
and any combustible material.
To ensure proper combustion.1 7/8 in.(4.76cm)
space is needed between the bottom of the
grease tray and the island material.
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OPERATING INSTRUCTIONS
General Use of the Grill
Each main burner is rated at 12,000 BTU/Hr. The main grill burners encompass the entire cooking area and are
side ported to minimize blockage from falling grease and debris. Above the burners are flame tamers. The
igniter knobs are located on the center portion of the valve panel. Each rotary igniter is labeled on the control
panel.
Using the Grill
Grilling requires high heat for searing and proper browning. Most foods are cooked at a “HI” heat setting for
their entire cooking time. However, when grilling large pieces of meat or poultry, it may be necessary to turn
the heat to a lower setting after the initial browning. This method cooks the food thoroughly without burning the
outside.
Food cooked for a long time or basted with a sugar-based marinade may need a lower heat setting near the
end of its cooking time.
To begin:
1. Make sure the grill has been leak tested and is properly placed.
2. Remove any remaining packing materials.
3. Light the grill burners using the Lighting Instructions below.
4. Turn the control knob(s) to the “IGNITE / HI” setting, and preheat the grill for 15 minutes. The grill lid
should be closed during the pre-heat period.
5. Place the food on the grill and cook to the desired degree of preparation. If necessary, adjust the heat
setting. The control knob may be positioned at any setting between “HI” and “LO”.
Using the Rotisserie Burner
Your grill is capable of performing back burner rotisserie cooking. Light the rear burner as described in the
Lighting Instructions on page 13. Once lit, the rotisserie burner will reach cooking temperature in about 1
minute.
Rotisserie kits are sold as accessory items. Please follow the rotisserie kit directions for proper use.
The rotisserie motor must be electrically grounded in accordance with local codes or, in the absence of local
codes, with the National Electrical Code, ANSI/NFPA 70.
Lighting Instructions
Before Lighting
Inspect the gas supply hose prior to turning on the gas. If there is evidence of cuts, wear, or abrasion, it must
be replaced prior to use.
Screw the regulator (type QCC1) onto the cylinder, and leak check the hose and regulator connections before
operating the grill (See the “Leak Testing” instructions on page 11).
Only the pressure regulator and hose assembly supplied with the unit should be used. Never substitute
regulators. If a replacement is necessary, contact customer service for proper replacement.
WARNING
Do not use the grill if the odor of gas is present. Contact customer service at 1-877-323-5263.
To Light the Main Burners
1. Make sure all the knobs are in the “OFF” position, and then turn the Liquid Propane cylinder valve “ON” by
slowly turning counterclockwise.
2. Open the lid, push and turn the main burner knob slowly to “IGNITE/HI”, burner should light immediately,
adjust knob as desired after burner is lit.
3. If the burner does not light, turn the knob to “OFF” and repeat lighting procedure.
4. If the burners still do not light, turn the knob “OFF”, wait 5 minutes for any excess gas to dissipate and
repeat lighting procedure or follow the Match Lighting Instructions on page 14.
5. Check for proper burner flame characteristics. Each burner is adjusted prior to shipment; however,
variations in the local gas supply may make minor adjustments necessary. Burner flames should be blue
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WARNING
When lighting, keep your face and hands as far
away from the grill as possible.
CAUTION
When using a match to light the grill make sure to use
the attached lighting rod.
CAUTION
Remove the warming rack when using a match to
light the rotisserie burner.
and stable with no yellow tips, excessive
noise or lifting. Yellow flames indicate
insufficient air. Noisy flames or flames
that lift away from the burner indicate too
much air (See the “Flame
Characteristics” section on page 19).
TO LIGHT THE ROTISSERIE BURNER
1. Open the lid, push and turn rear burner
knob slowly to “IGNITE/ON” setting;
simultaneously press the electronic
ignition button to light the burner.
2. Once the burner is lit, release the
electronic ignition button and knob.
3. If ignition does not occur in 5 seconds,
turn the knob to “OFF”, wait 5 minutes
and then repeat the lighting procedure or
light by match.
TO MATCH LIGHT THE GRILL
If a burner will not light after several attempts using the control knobs, the burners may be lit with a match.
Main Burner and Rotisserie Burner
1. If you have already attempted to light the main burner with the igniter, allow 5 minutes for any accumulated
gas to dissipate.
2. Insert a match into the lighting rod (A) as shown in fig. 11.
Ignite the match and insert through the cooking grids (B) to the burner.
3. Press the control knob and rotate to the “IGNITE/HI” setting, continue to press the knob until the burner
ignites. The burner should light immediately.
4. If the burner does not light within seconds turn the knob to the “OFF” position, wait 5 minutes and try again.
Rotisserie Burner
Note: Remove the warming rack when using a match to light the rotisserie burner.
1. If you have already attempted to light the rear rotisserie burner with the igniter, allow 5 minutes for any
accumulated gas to dissipate.
2. Insert a match into the lighting rod (A) as shown in fig. 11. Ignite the match and hold next to the burner (B).
Fig. 10
Main Burners
Rear Burners
IGNITE / HI
LO
OFF
IGNITE / HI
LO
IGNITE / HI
LO
IGNITE / HI
LO
OFF
1
3
2
IGNITE / HI
LO
IGNITE / HI
LO
OFF
IGNITE / ON
IGNITE / ON
OFF
1
2
FOR MB
FOR RB
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3. Press the control knob and rotate to the “HI” setting. Once the burner ignites, continue to press the knob
for 15 seconds.
4. If the burner does not light within seconds turn the knob to the “OFF” position, wait 5 minutes and try again.
Gas Conversion from LP to NG
This grill is portable and configured for use with Liquid Propane (LP Gas), which is delivered to the grill from
removable tanks (LP tanks and their use are covered elsewhere in this manual). If a Natural Gas connection is
available, the user may wish to change the gas delivery system to the more permanent Natural Gas supply.
This grill is certified for use with either Liquid Propane (LP Gas) or Natural Gas and comes complete with the
necessary parts to convert the grill for use with Natural Gas hose and regulator sold separately. The Nexgrill
patented Conversion Valves allows the use of Natural Gas without replacing the burners or entire valve
system.
The process of converting is relatively simple and can be accomplished by any handy homeowner. Nexgrill
suggests, however, that a qualified gas technician do the conversion. Your warranty may be voided if the
conversion is improperly completed. Please retain the parts supplied with the grill and these instructions so
the technician can do the conversion.
Orifice Chart
The different burner valves in this grill have different BTU ratings. This means that the quantity of gas coming
from each orifice varies in order to create the BTU's. The holes in the are orifices themselves drilled to
different sizes so as to allow the proper amount of gas to flow through them. Please note the chart below to
give an easy reference for the various orifice opening sizes for the different valves in the grill.
Orifice Sizes and BTU Ratings Model Number 740-0594A
LP NG
Components Orifice Size BTU Orifice Size BTU
Main Burner 1.02 12,000 1.7 12,000
Rear Burner 1.05 12,000 1.7 12,000
WARNING
MAKE SURE ALL CONTROL KNOBS & CYLINDER VALVE ARE IN OFF POSITION BEFORE CONVERTING.
OFF
LO
I GNI TE / HI
Fig. 11
FOR MB
FOR RB
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Natural Gas Conversion for Item#296474/Model# 740-0594A
NG Hose and Regulator Conversion
Tools required:
Phillips Head Screwdriver (+)
10mm wrench
1: Install the regulator hose (short hose) to the end of the regulator marked "OUT". Install the brass connector
to the other end of the regulator marked "IN". (If regulator, hose, and brass connector are pre-assembled, you
may disregard this step.
2. Turn all knobs to OFF. Turn off LP gas supply and remove the LP cylinder from the grill island. Remove the
brass adapter of the LP regulator from the 90 degree brass adapter with a wrench.
3. Install the NG regulator hose to the 90 degree brass adapter and secure using a wrench.
Main Tube Burner Conversion
Tools required:
Phillips Head Screwdriver (+)
Warning: Make sure all grill components are completely cool and gas supply is turned off and
removed from grill prior to performing the conversion.
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6mm Nut Driver
Steps：
1. Remove the main tube burners by removing the screw securing the burners near the back wall of the firebox
and the screws near the front of the firebox that secure the igniter brackets to the burners. Gently lift the
question mark burners up and out.
2 Locate and remove the LP orifice at the end of each valve with a nut driver. The main burner NG orifices are
located behind the LP orifices, so no additional orifices need to be installed. CAUTION: The NG orifice is easily
loosed or even removed together with the LP orifice when the LP orifice is being unscrewed. Make sure the NG
orifices are securely installed on the main burner valves after the LP orifices are removed.
3. Restore the main burners. CAUTION: Make sure the value with orifice is inserted into the burner venturi.
Restore the igniter brackets; adjust the distance between the burner and the corresponding igniter for proper
ignition.
Rear Burner Conversion
Tools required:
Philli
p
s Head Screwdriver
(
+
)
6mm wrench
A
d
j
ustable wrench
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Steps:
1. Remove the three screws securing the wind baffle and six screws securing rear baffle from inside the grill.
Remove the Rear Baffle and wind baffle from the back of the grill.
2. Unscrew the LP orifice with two wrenches from the connector—one wrench to hold the
orifice connector in place and the other wrench to remove the LP orifice. Take extra pre-cautions to make sure
the corrugated tube does not twist. Install the NG orifice and screw into place.
3. Replace rear baffle & wind baffle and screw back into original position.
CARE AND MAINTENANCE
Stainless Steel
There are many stainless steel cleaners available. Always use the mildest cleaning process first, scrubbing in
the direction of the grain. Do not use steel wool as it will scratch the surface. To touch up noticeable scratches
in the stainless steel, sand very lightly with dry 100 grit sand paper in the direction of the grain.
Grease specks can gather and bake onto the surfaces of the stainless steel, giving the appearance of rust. For
removal, use an abrasive pad with a stainless steel cleaner.
Cooking Grates
The easiest way to clean the grill is immediately after cooking is completed and the flames have been turned
off.
Wear a barbeque mitt to protect your hand from heat and steam.
Scrub the hot cooking grates by dipping a bristled barbecue brush in tap water. Cleaning will be more difficult if
the grill is allowed to cool.
Grease Pan
The grease pan should be emptied, wiped down and washed after each use with a mild detergent and warm
water solution. Check the grease pan frequently and do not allow excess grease to accumulate and flow out of
the grease pan.
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Grill Burners
Extreme care should be taken when removing a burner. It must be correctly centered on the orifice before any
attempt is made to relight the grill. Frequency of cleaning will depend on how often you use the grill.
Failure to properly place the burner over the orifice could cause a fire to occur behind and beneath the valve
panel, thereby damaging the grill and making it unsafe to operate.
Before cleaning, make sure the gas supply and control knobs are in the “OFF” position and the burners have
cooled.
To remove the main burners for cleaning:
1. Locate the burner screw at the rear of the firebox.
2. Remove the screw and lift the burner out of the firebox.
To clean the grill burners:
1. Clean the exterior of the burner with a wire brush. Use a metal scraper for stubborn stains or debris.
2. Clear clogged ports with a straightened paper clip. Never use a wooden toothpick as it may break off and
clog the port.
3. Check and clean burners / venturi tubes for insects and insect nests. A clogged tube can lead to a fire
beneath, and behind the main control panel.
To reinstall the main burners:
1. Insert the burner over the main burner gas valve.
2. Make sure the orifice spud (A) is inside the burner venturi (B)
as shown in fig. 12.
3. Align the burner screw hole with the firebox hole, insert screw
and tighten.
Flame Characteristics
Check for proper burner flame characteristics. Burner flames should be blue and stable with no yellow
tips, excessive noise, or lifting as shown in fig. 13. The following steps should be followed for correcting the
flame characteristics:
1. Turn the control knobs and Liquid Propane cylinder valves “OFF”.
2. Allow the grill and burners to cool.
3. If the flame is yellow (not enough air), turn the adjustment screw found at the front of the burner
counterclockwise.
4. If the flame is noisy or lifts away from the burner (too much air), turn the adjustment screw clockwise.
5. If these adjustments do not correct the problem, contact customer service at 1-877-323-5263.
Fig. 12
CAUTION
1. Keep outdoor cooking gas appliance area clear and
free from combustible materials, gasoline and other
flammable vapors and liquids.
2. Do not obstruct the flow of combustible and ventilation
air.
3. Keep the ventilation opening(s) of the enclosure free
and clear from debris.
Fig. 13
A
B
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TROUBLESHOOTING
Problem Possible Solutions
Grill will not light
1. Push and turn the knob and check for sparks.
2. If there is a spark, check to make sure gas is supplied to the
burner.
a. Purge the line of any trapped air.
b. Check to see if you can match-light the burner.
c. Check to see that the other burners operated.
d. Visually check the electrode and wire while pushing the
igniter knob. If a spark occurs anywhere but the igniter tip,
the igniter must be replaced.
Burner flame is yellow and gas
odor can be smelled
1. Check the burner inlet for obstruction, especially for spiders
and other insects.
2. Check the air shutter for proper adjustment.
3. Check for the source of gas leaks.
Excessive flare-ups
1. Hood up when grilling.
2. Keep knobs on low.
3. Turn one burner off if necessary.
4. Post heat grill for 10-15 minutes, this will burn off drippings.
5. Use meats containing less fat.
6. Always grill chicken on low, meat side down for 20 minutes
and turn to skin side for another 20 minutes. Follow above steps.
7. If flare up continues, move meats to warming rack until flame
settles down.
8. Never spray water on gas flames—it will destroy your grill.
Burner blows out
1. Check for any burner defects.
2. Check for proper burner installation.
3. Make certain the fuel mixture is not too lean.
4. Make sure the gas supply is sufficient.
5. See if the LP tank is empty.
Please refer to the following Troubleshooting Guide if you have any problems lighting or
operating your grill.
Many solutions given here can make your grilling experience safer and more enjoyable.
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