Napoleon LEX 730 User manual

PG.18
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DANGER
IF YOU SMELL GAS:
• Shut o gas to the appliance.
• Exnguish any open ame.
• Open lid.
• If odor connues, keep away from the
appliance and immediately call your gas
supplier or re department.
APPLY SERIAL NUMBER LABEL FROM CARTON
Serial No.
XXXXXX000000
MODEL NO.
LEX 730
This gas grill must be used only outdoors in a well-venlated space and must not be used inside a
building, garage, screened-in porch, gazebo or any other enclosed area.
Noce to Installer: Leave these instrucons with the grill owner for future reference.
SAI Global
SAI-400025
AS/NZS 5263.0
AS/NZS 5263.1.7
DO NOT REMOVE
Wolf Steel Ltd.
214 Bayview Drive,
Barrie, Ontario, CANADA L4N 4Y8
[email protected]
WARNING
Do not try to light this appliance without
reading the “LIGHTING” instrucons secon
of this manual.
Do not store or use gasoline or other
ammable liquids or vapors in the vicinity of
this or any other appliance. A ULPG cylinder
not connected for use must not be stored in
the vicinity of this or any other appliance.
If the informaon in these instrucons is
not followed exactly, a re or explosion may
result, causing property damage, personal
injury or death.
www.gtrc.gov.au

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Aluminum castings / stainless steel base ........................................... 15 years
Stainless steel lid
................................................................................ 15 years
Porcelain enamel lid
........................................................................... 15 years
Stainless steel cooking grids
.............................................................. 15 years
Stainless steel tube burners
............................................................... 10 years full coverage, plus 50% off until the 15th year
Stainless steel sear plates 5 years full coverage, plus 50% off until the 15th year
..................................... 5 years full coverage, plus 50% off until the 15th year
Ceramic infrared burners (excluding screen)
................................
5 years full coverage, plus 50% off until the 15th year
All other parts
napoleongrills.com
Napoleon President’s 15 Year Limited Warranty
NAPOLEON products are designed with superior components and materials, and are assembled by trained
craftsmen who take great pride in their work. The burner and valve assembly are leak tested and test-fired at a
quality test station. This grill has been thoroughly inspected by a qualified technician before packaging and shipping
to ensure that you, the customer, receive the quality product you expect from NAPOLEON.
NAPOLEON warrants that components in your new NAPOLEON product will be free from defects in material and
workmanship from the date of purchase, for the following period:
...............................................................
2 years
................................................................................
Porcelain-enameled cast iron cooking grids
*Conditions and Limitations
This Limited Warranty creates a warranty period as specified in the
aforementioned table, for any product purchased through an authorized NAPOLEON
dealer, and entitles the original purchaser to the specified coverage in respect of
any component replaced within the warranty period, either by NAPOLEON or an
authorized NAPOLEON dealer, to replace a component of such product that has
failed in normal private use as a result of a manufacturing defect. The “50% off”
indicated in the table means the component is made available to the purchaser at
a 50% discount off the regular retail price of the component for the period
indicated. This Limited Warranty does not cover accessories or bonus items.
For greater certainty, “normal private use” of a product means that the product:
has been installed by a licensed, authorized service technician or contractor, in
accordance with the installation instructions included with the product and all
local and national building and fire codes; has been properly maintained; and has
not been used as a communal amenity or in a commercial application.
Similarly, “failure” does not include: over-firing, blow outs caused by
environmental conditions such as strong winds or inadequate ventilation,
scratches, dents, corrosion, deterioration of painted and plated finishes,
discoloration caused by heat, abrasive or chemical cleaners or UV exposure,
chipping of porcelain enameled parts, or damages caused by misuse, accident,
hail, grease fires, lack of maintenance, hostile environments such as salt or
chlorine, alterations, abuse, neglect or parts installed from other manufacturers.
Should deterioration of parts occur to the degree of non-performance (rusted
through or burnt through) within the duration of the warranted coverage, a
replacement part will be provided. The replacement component is the sole
responsibility of NAPOLEON defined by this Limited Warranty; in no event will
NAPOLEON be responsible for installation, labor or any other costs or expenses
related to the re-installation of a warranted part, for any incidental, consequential,
or indirect damages or for any transportation charges, labor costs or export duties.
This Limited Warranty is provided in addition to any rights afforded to you by local
laws. Accordingly, this Limited Warranty imposes no obligation upon NAPOLEON to
keep parts in stock. Based on the availability of parts, NAPOLEON may at its
discretion discharge all obligations by providing a customer a prorated credit
towards a new product. After the first year, with respect to this Limited Warranty
NAPOLEON may, at its discretion, fully discharge all obligations with respect to this
warranty by refunding to the original warranted purchaser the wholesale price of
any warranted but defective part(s).
The bill of sale or copy will be required together with a serial number and a
model number when making any warranty claims from NAPOLEON.
NAPOLEON reserves the right to have its representative inspect any product
or part prior to honoring any warranty claim. You must contact NAPOLEON
Customer Service or anauthorized NAPOLEON dealer to obtain the benefit of
the warranty coverage.

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WARNING! Failure to follow these instrucons could result in property damage, personal injury or
death. Read and follow all warnings and instrucons in this manual prior to operang grill.
Safe Operang Pracces
• This gas grill must be assembled exactly according to the instrucons in the manual. If the grill was
store assembled, you must review the assembly instrucons to conrm correct assembly and perform
the required leak tests before operang the grill.
• Read the enre instrucon manual before operang the gas grill.
• Under no circumstance should this gas grill be modied.
• Follow lighng instrucons carefully when operang grill.
• Gas must be turned o at the Universal Liqueed Petroleum Gas cylinder or at the natural gas supply
valve when the gas grill is not in use.
• Keep children and pets away from hot grill, DO NOT allow children to climb inside cabinet.
• Do not leave the grill unaended while in use.
• Do not move grill when hot or operang.
• This gas grill must not be installed in or on recreaonal vehicles and/or boats.
• This gas grill must only be stored outdoors in a well-venlated area and must not be used inside a
building, garage, screened -in porch or any other enclosed area.
• Maintain proper clearance to combusbles (16” (410mm) to rear of unit 7” (178mm) to sides).
Addional clearance 24” (610mm) is recommended near vinyl siding or panes of glass.
• At all mes keep the venlaon openings of the cylinder enclosure free and clear from debris.
• Do not operate unit under any combusble construcon.
• Do not locate in windy sengs. High winds adversely aect the cooking performance of the gas grill.
• When the gas grill is stored indoors, the Universal Liqueed Petroleum Gas cylinder must be
disconnected from the grill and stored outdoors in a well-venlated area, disconnected cylinders must
not be stored in a building, garage or other enclosed area. Natural gas units must be disconnected
from the supply when being stored indoors.
• Inspect the gas line hose before each use. If there is evidence of excessive abrasion or wear, it
must be replaced before using the gas grill, with a replacement hose assembly specied by the grill
manufacturer.
• Never store a spare ULPG gas cylinder under or near this grill.
• Never ll the cylinder beyond 80 % full.
• Do not aempt to use a cylinder, which is not equipped with a QCC1 type connecon.
•
Leak test all connecons before inial use, even if the grill was purchased fully assembled, annually or
whenever any gas component has been replaced.
• Never use natural gas in a unit designed for Universal Liqueed Petroleum Gas.
• Never use lighter uid in a gas grill.
• Use charcoal briquees only with a Napoleon charcoal tray designed for this unit.
• Burner controls must be o when turning supply cylinder on.
• Do not light burners with lid closed.
• Do not operate rear burner with main burners operang.
• The lid is to be closed during the preheat period.
• Do not route hose underneath drip pan-proper hose clearance to boom of unit must be maintained.
• Clean grease tray and sear plates regularly to avoid build-up, which may lead to grease res.
• Remove warming rack before lighng rear burner. The extreme heat will damage the warming rack.
• Ensure sear plates are posioned properly according to sear plate installaon instrucons.
• Do not use side shelves to store lighters, matches or any other combusbles.
• Keep gas line away from heated surfaces
• Keep any electrical supply cord away from water or heated surfaces.
• Inspect infrared burner venturi tube for spider webs and other obstrucons periodically. Clean the
tubes completely if you nd any such obstrucons.
• The outdoor cooking gas grill and its individual shuto valve must be disconnected from the gas
supply piping system during any pressure tesng of that system at test pressures in excess of 0.5psi
(3.5kPa).
• The outdoor cooking gas grill must be isolated from the gas supply piping system by closing its
individual manual shuto valve during any pressure tesng of the gas supply piping system at test
pressures equal to or less than 1/2 psi (3.5 kPa).

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Locaon
Open both ends
Open side at
least 25% of
total wall area
30% or more in total of the
remaining wall area is open
and unrestricted
Open side at
least 25% of
total wall area
30% or more in total of the
remaining wall area is open
and unrestricted
Locang Your Outdoor Gas Grill
It is important when selecng a locaon for your gas grill to ensure clearances to adjacent combusbles
are met. This appliance is intended for installaon on an outdoor pao or in your yard.
‘This appliance shall only be used in an above ground open-air situaon with natural venlaon, without
stagnant areas, where gas leakage and products of combuson are rapidly dispersed by wind and natural
convecon.’
Any enclosure in which the appliance is used shall comply with one of the following:
An enclosure with walls on all sides, but at least one permanent opening at ground level and no overhead
cover.
Within a paral enclosure that includes an overhead cover and no more than two sidewalls. These
sidewalls may be parallel, as in a breezeway, or at right angles to each other.
Within a paral enclosure which includes an overhead cover and more than two walls, the following shall
apply:
a) at least 25% of the total wall area is completely open; and.
b) at least 30% of the remaining wall area is open and unrestricted.
In the case of balconies, at least 20% of the total of the side, back and front wall areas shall be and remain
open and unrestricted.

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Dimensions
OVERALL HEIGHT
OVERALL WIDTH

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General Informaon
This gas grill is cered for outdoor use and should be installed to conform to local codes. Check gas type
and specicaons located on the rang plate located on the back panel of the grill.
Natural Gas Hook-Up
The installaon must be performed by a licensed gas er in accordance with AS5601 / AG601, and all
connecons must be leak tested before operang the grill.
This natural gas grill is supplied with a 3000 mm supply hose with an inside diameter of 12 mm, complete
with bayonet ngs, designed for natural gas, and cered for outdoor use.
Aach the ex connector from the manifold assembly to the natural gas regulator supplied as illustrated in
the Natural Gas Hose Aachment diagram. Tighten using two wrenches. (Do not use thread sealer/pipe
dope.)
Note: The gas grill is designed to operate at an inlet pressure of 1.00 kPA and must be checked aer
installaon by turning all burners on and measuring at the regulator outlet test point provided.
WARNING!
• Do not route hose underneath drip pan.
• Do not route hose over top of back panel.
• Ensure all hose connecons are ghtened using two wrenches. Do not use teon tape or pipe dope
on any hose connecon.
• Ensure the hose does not contact any high temperature surfaces, or it may melt and leak causing a re.
• Do not use enclosure to store excess hose, as there is a greater chance of the hose contacng a hot
surface, it may melt and leak causing a re.
• Leak test all the connecons using a soap and water soluon, as per the leak tesng instrucons found in this
manual.
This unit includes an internal regulator which stabilizes
the gas pressure and improves grill performance. This
regulator cannot be adjusted. There is a pressure tap
located on the side of the regulator. It can be used by
a qualied service person when servicing the grill to
determine if the regulator is funconing properly. The
screw within the pressure tap must always be kept ght,
except when performing a pressure test on the regulator
(qualied service personnel only).
A restraining tether of adequate strength shall be xed to the appliance and be suitable to be xed to
the wall with 50 mm of each connecon point. The length of the tether shall not exceed 80% of the
length of the hose assembly.

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Universal Liqueed Petroleum Gas Cylinder Specicaons
WARNING! If these instrucons are not followed exactly, a re causing death or serious injury may
occur.
This gas grill has been designed for use with an approved 9 kg size Universal Liqueed Petroleum Gas
cylinder (not supplied). The Universal Liqueed Petroleum Gas cylinder must be equipped with a POL tank
valve connecon. A dented or rusty cylinder may be hazardous and should be checked by your Universal
Liqueed Petroleum Gas supplier. Never use a cylinder with a damaged valve. The cylinder supply system
must be arranged for vapor withdrawal and the cylinder shall include a dust cap to protect the cylinder
valve. The cylinder shall incorporate a listed OPD (overll protecon device). Do not store a spare
Universal Liqueed Petroleum Gas cylinder under or near this appliance. Never ll the cylinder beyond
80 percent full.
Universal Liqueed Petroleum Gas Cylinder Installaon
Cylinder Connecon: Ensure that the gas regulator hose is kink free. Remove the cap or plug from
the cylinder fuel valve. Insert the POL regulator nipple onto the POL fuel valve. Hand ghten counter
clockwise. Do not use tools. Leak test all joints prior to using the barbecue. A leak test must be performed
annually, and each me a cylinder is hooked up, or if a part of the gas system is replaced.
• Check that the cylinder valve is closed by turning the knob clockwise.
• Check that the grill’s burner knobs are in the o posion.
• Open cabinet doors.
• Place the cylinder into the tank holder in boom of shelf.
• Posion the cylinder so that the valve faces toward the front of the unit.
• Aach regulator hose.
WARNING! Use only the pressure regulator and hose assembly provided with this barbecue.
Replacement pressure regulators and hose assemblies must be specied by the manufacturer. Do
not store a spare Universal Liqueed Petroleum Gas cylinder on the shelf beneath the barbecue. The
regulator must be aached so that no part of the hose touches the underside of the grill or drippan. A
re will result if these direcons are ignored.

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Leak Tesng Instrucons
WARNING! A leak test must be performed annually and each me a cylinder is hooked up or if a
part of the gas system is replaced.
WARNING! Never use an open ame to check for gas leaks. Be certain no sparks or open ames
are in the area while you check for leaks. Sparks or open ames will result in a re or explosion,
damage to property, serious bodily injury, or death.
Leak tesng: This must be done before inial use, annually, and whenever any gas components are
replaced or serviced. Do not smoke while performing this test, and remove all sources of ignion. See Leak
Tesng Diagram for areas to check. Turn all burner controls to the o posion. Turn gas supply valve on.
Brush a half-and-half soluon of liquid soap and water onto all joints and connecons of the regulator,
hose, manifolds and valves.
Bubbles will indicate a gas leak. Either ghten the loose joint or have the part replaced with one
recommended by the Napoleon Customer Soluons department and have the grill inspected by a cered
gas installer.
If the leak cannot be stopped, immediately shut o the gas supply, disconnect it, and have the grill
inspected by a cered gas installer or dealer. Do not use the grill unl the leak has been corrected.
Natural Gas Only
Universal Liqueed Petroleum Gas Only
Natural Gas Only

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Lighng Instrucons
O Posion
WARNING! Open lid.
WARNING! Ensure all burner controls are in the o posion. Turn on the gas supply
valve.
Main Burner
Lighng
Rear Burner Lighng
(Rosserie Burner)
Side Burner Lighng
(If equipped)
1. Open grill lid. 1. Open grill lid. 1. Open side burner cover.
2. Push and turn any main burner
knob slowly to the ’hi’ posion. This
acon will ignite the pilot ame
which will in turn light the selected
burner. If the pilot lights, connue to
push down on the control knob unl
the burner lights and then release.
2. Remove the warming rack. 2. Push and turn the side burner
control knob slowly to the
‘hi’ posion. This acon will ignite
the side burner.
3. If the pilot does not ignite, then
immediately turn the control knob
back to the ‘o posion and repeat
step 2 several mes.
3. Push and turn the rosserie
burner control knob slowly to the
‘hi’ posion. This acon will ignite
the pilot ame, which will in turn
light the burner. If the pilot lights,
connue to push down on the burner
control knob unl the burner lights
then release.
3. If the burner does not ignite,
then immediately turn the control
knob back to the ‘o’ posion and
repeat step 2 several mes.
4. If the pilot and burner will not
ignite within 5 seconds, turn the
control knob to the ‘o’ posion and
wait 5 minutes for any excess gas to
dissipate. Either repeat steps 2 and 3
or light with a match.
4. If the burner does not ignite, then
immediately turn the control knob
back to the ‘o’ posion and repeat
step 3 several mes.
4. If the burner will not ignite
within 5 seconds, turn the control
knob to the ‘o’ posion and wait
5 minutes for any excess gas to
dissipate. Either repeat steps 2
and 3 or light with a match.
5. If lighng the unit with a match,
clip the match into the supplied
lighng rod. Hold the lit match down
through the grill and sear plate while
turning the corresponding burner
valve to high.
5. If the burner will not ignite within
5 seconds, turn the control knob to
the ‘o’ posion and wait 5 minutes
for any excess gas to dissipate. Either
repeat steps 3 and 4 or light with a
match.
WARNING! Do not use the rear burner (rosserie burner) with the main burners operang.
Lights Le
Burner
Le Centre
Burner
Rear
Burner Infra Red
Burner
Right Centre
Burner
Centre
Burner
Side Burner

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Operang The Grill
Inial Lighng: When lit for the rst me, the gas grill emits a slight odor. This is a normal temporary
condion caused by the “burn-in” of internal paints and lubricants used in the manufacturing process and
does not occur again. Simply run the main burners on high for approximately one-half hour.
Direct Cooking: Place food to be cooked on the grill directly over the heat. This method is generally used
for searing or for foods that do not require prolonged cooking mes such as hamburgers, steaks, chicken
pieces, or vegetables. The food is rst seared to trap-in the juices and avor, and then the temperature is
lowered to nish cooking the food to your preference.
Indirect Cooking: With one or more burners operang, place food to be cooked on the grill over a burner
that is not operang. The heat circulates around the food, cooking slowly and evenly. Cooking with this
method is much the same as cooking in your oven and is generally used for larger cuts of meats such
as roasts, chickens or turkeys, but can also be used for cooking foods that are prone to are-ups or for
smoking foods. Lower temperatures and slower cooking mes result in tender foods.
Rear Burner Use (If Equipped): Remove the warming rack prior to use, the extreme heat will damage the
warming rack. Cooking grids should also be removed if they interfere with the rosserie. The rear burner
is designed to be used in conjuncon with the rosserie kit available from your dealer. See the rosserie
kit assembly instrucons.
To use the counterbalance - remove the rosserie motor from the gas grill. Place the spit with meat
being cooked across the hangers inside the grill. The meat will naturally hang with the heavy side down.
Tighten the counterbalance arm and weight so the arm is facing up. Slide the counterweight in or out
to balance the load and ghten in place. Re-install the motor and begin cooking. Place a metal dish
underneath the meat to collect drippings for basng and naturally delicious gravy. Basng liquid may be
added as required. To seal in juices, rst operate rear burner on high unl brown, then reduce the heat to
thoroughly cook foods. Keep the lid closed for best results. Your roasts and fowl will brown perfectly on
the outside and stay moist and tender on the inside. For example, a 3 pound chicken on the rosserie will
be done in approximately 1½ hours on medium to high. See ‘Your all Season Grill’ cookbook by Napoleon
for more detailed instrucons.
WARNING! Barbecue sauce and salt can be corrosive and will cause rapid deterioraon of the gas
grill components unless cleaned regularly. When nished cooking disassemble rosserie components,
wash thoroughly with warm soapy water and store indoors.
Main Burner Use: When searing foods, the lid must be kept open and the burners can be set to high. If
cooking with the lid closed, preheat grill on high for 10 minutes with the lid closed, and then turn the main
burners to low. Food cooked for short periods of me (sh, vegetables) can be grilled with the lid open.
Cooking with the lid closed will ensure higher, more even temperatures that can reduce cooking me
and cook meat more evenly. Food that has a cooking me longer than 30 minutes, such as roasts, can be
cooked indirectly (with the burner lit opposite to the food placement). When cooking very lean meats,
such as chicken breasts or lean pork, the grids can be oiled before pre-heang to reduce scking. Cooking
meat with a high degree of fat content can create are-ups. Either trim the fat or reduce temperatures to
inhibit this. Should a are-up occur, move food away from the ames and reduce the heat. Leave the lid
open. See Your All Season Grill cookbook by Napoleon for more detailed instrucons.
Infrared Main Burner Use: The glass reector must be in posion prior to using appliance, otherwise it will
aect the performance of the burner. Follow the Infrared Burner Ignion procedures and operate on high
for 5 minutes with the lid closed or unl the ceramic burners glow red. When searing foods, the lid must
be kept open and the burners can be set to high. If cooking with the lid closed, preheat grill on high with
the lid closed, and then turn the main burners to low.
Place food on the grill(s) and cook according to mes listed in the Infrared Grilling Chart. Depending upon
your taste, connue cooking over infrared burners on high, medium, or low, turning food frequently, or
place food over unlit burners, close lid, and allow the oven temperature to slowly nish cooking your food.
CAUTION! Due to the intense heat the infrared burners provide, food le unaended over burners
will burn quickly. Keep the lid open when cooking with the infrared burners set to high. The intense
heat ensures adequate searing temperatures even with the lid open. This also allows observaon of
the food to prevent burning.

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Infrared Heat
Most people don’t realize that the heat source we are most familiar with, our sun, warms the earth using
mainly infrared energy. This is a form of electro-magnec energy with a wavelength just greater than the
red end of the visible light spectrum but less than a radio wave. This energy was discovered in 1800 by Sir
William Herschel who dispersed sunlight into its component colors using a prism. He showed that most
of the heat in the beam fell into the spectral region just beyond the red end of the spectrum, where no
visible light existed. Most materials readily absorb infrared energy in a wide range of wavelengths, causing
an increase in its temperature. The same phenomenon causes us to feel warmth when we are exposed to
sunlight. The infrared rays from the sun travel through the vacuum of space, through the atmosphere, and
penetrate our skin. This causes increased molecular acvity in the skin, which creates internal fricon and
generates heat, allowing us to feel warmth.
Foods cooked over infrared heat sources are heated by the same principle. Charcoal grilling is our most
familiar choice for infrared cooking. The glowing briquees emit infrared energy to the food being cooked
with very lile drying eect. Any juices or oils that escape from the food drip onto the charcoal and
vaporize into smoke giving the food its delicious grilled taste. The Napoleon infrared burner cooks in the
same way. In each burner, 10,000 ports – each with its own ny ame – cause the surface of the ceramic
le to glow red. This glow emits the same type of infrared heat to the food as charcoal, without its hassle
or mess. Infrared burners also provide a more consistently heated area that is far easier to regulate than
a charcoal re. For instant searing, the burners can be set to high, yet they can also be turned down for
slower cooking. We all know how dicult that is on a charcoal re. Tradional gas burners heat the food in
a dierent way. The air surrounding the burner is heated by the combuson process and then rises to the
food being cooked. This generates lower grill temperatures that are ideal for more delicate cuisine such
as seafood or vegetables, whereas Napoleon’s infrared burners produce searing heat for juicier, taser
steaks, hamburgers and other meats. For cooking mes and ps refer to the Infrared Grilling Chart.
REPLACEMENT SCREEN N565-0002
Side Burner Use (if equipped): The side burner can be used like any stove top burner, for gravies, soups
etc. For best performance, the gas grill should be located with the side burner protected from the wind.
The recommended pan diameter is 250 to 300 mm.
WARNING! Never grill food directly on the side burner grate. It is designed for use with pots and
pans only.
WARNING! Close the side burner lid when using the rosserie kit.

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Infrared Grilling Chart
Food Control Seng Cooking Time Helpful Suggesons
Steak
1 in. (2.54cm) thick
High seng 2 min. each
side.
High seng 2 min. each
side
then medium seng.
High seng 2 min. each
side
then medium seng.
4 min. – Rare
6 min. – Medium
8 min. – Well done
When selecng meat for
grilling, ask for marbled fat
distribuon. The fat acts as
a natural tenderizer while
cooking and keeps it moist
and juicy.
Hamburger
1/2 in. (1.27cm) thick
High seng 2 min. each
side.
High seng 2 1/2 min.
each side.
High seng 3 min. each
side.
4 min. – Rare
5 min. – Medium
6 min. – Well done
Preparing hamburgers to
order is made easier by
varying the thickness of
your paes. To add an
exoc taste to your meat,
try adding hickory-avored
woodchips to Napoleon’s
woodchip smoker.
Chicken pieces High seng 2 min. each
side.
then medium-low to low
seng.
20-25 min. The joint connecng the
thigh and the leg from the
skinless side should be
sliced 3/4 of the way though
for the meat to lay aer
on the grill. This helps it
to cook faster and more
evenly. To add a trademark
taste to your cooking, try
adding mesquite-avoured
woodchips to your Napoleon
woodchip smoker, oponal
accessory.
Pork chops Medium 6 min. per side Trim o the excess fat before
grilling. Choose thicker chops
for more tender results.
Spare ribs High seng for 5
minutes
low to nish
20 min. per side
turn oen
Choose ribs that are lean
and meaty. Grill unl meat
easily pulls away from the
bone.
Lamb chops High seng for 5
minutes
medium to nish
15 min. per side Trim o the excess fat before
grilling. Choose extra thick
chops for more tender
results.
Hot dogs Medium - Low 4-6 min. Select the larger size
wieners. Slit the skin
lengthwise before grilling.

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Maintenance / Cleaning Instrucons
Note: Stainless steel tends to oxidize or stain in the presence of chlorides and suldes, parcularly in
coastal areas and other harsh environments, such as the warm, highly humid atmosphere around pools
and hot tubs. These stains could be perceived as rust, but can be easily removed or prevented. To provide
stain prevenon and removal, wash all stainless steel and chrome surfaces every 3-4 weeks or as oen as
required with fresh water and/or stainless steel cleaner.
WARNING! Always wear protecve gloves and safety glasses when servicing your grill.
WARNING! To avoid the possibility of burns, maintenance should be done only when the grill is
cool. Avoid unprotected contact with hot surfaces. Ensure all burners are turned o. Clean grill in an
area where cleaning soluons will not harm decks, lawns, or paos. Do not use oven cleaner to clean
any part of this gas grill. Do not use a self-cleaning oven to clean cooking grids or any other parts of
the gas grill. Barbecue sauce and salt can be corrosive and will cause rapid deterioraon of the gas grill
components unless cleaned regularly.
W e recommend this gas grill be thoroughly inspected and serviced annually by a qualied service person.
At all mes keep the gas grill area free from combusble materials, gasoline and other ammable vapors and
liquids. Do not obstruct the ow of venlaon and combuson air. Keep the cylinder enclosure venlaon
openings (located on the cart sides and at the front and back of the boom shelf) free and clear from debris.
WARNING! Turn o the gas at the source and disconnect the unit before servicing. To avoid the
possibility of burns, maintenance should be done only when the grill is cool. A leak test must be
performed annually and whenever any component of the gas train is replaced or gas smell is present.
Light Blue
Yellow Tipping
Dark Blue
Burner
Burner Port
Approximately
1/2” (13mm)
Combuson Air Adjustment: (This must be done by a qualied gas installer.) The air shuer is factory
set and should not need adjusng under normal condions. Under extreme eld condions, adjustments
might be required. When the air shuer is adjusted correctly the ames will be dark blue, pped with
light blue and occasionally yellow.
• With too lile air ow to the burner, the ames are lazy yellow and can produce soot.
• With too much air ow, the ames li erracally and can cause dicules when lighng.
Adjusng the air shuer:
1. Remove cooking grids and sear plates and leave lid open.
2. Loosen air-shuer lock screw located at the mouth of the burner and open or close air shuer as
required. The normal opening sengs are:
Main Tube Burner Universal Liqueed Petroleum Gas 5/32” (4mm)
Natural Gas 5/32” (4mm)
*Infra-Red burners have no air adjustment.
3. Light the burners and set to high. Visually inspect burner ames. When the shuers are set correctly,
turn burners o, ghten locking screws, and replace removed parts. Ensure that the insect screens are
installed.

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WARNING! When reinstalling the burner aer cleaning it is very important
that the valve/orice enters the burner tube before lighng your gas grill. If the
valve is not inside the burner tube a re or explosion could occur.
Grids And Warming Rack: The grids and warming rack are best cleaned with a brass wire brush during
the pre-heang period. Steel wool can be used for stubborn stains. It is normal that stainless grids (if
equipped) will discolor permanently from regular usage due to the high temperature of the cooking
surface.
Control Panel: The control panel text is printed directly on the stainless steel and with proper maintenance
will remain dark and legible. To clean the panel, use only warm soapy water or stainless steel cleaner
available from your Napoleon dealer. Never apply abrasive cleaners on any stainless surfaces, especially
the printed poron of the control panel or the prinng will gradually rub o.
Cleaning Inside The Gas Grill: Remove the cooking grids. Use a brass wire brush to clean loose debris from
the casng sides and underneath the lid. Scrape the sear plates with a puy knife or scraper, and use a
wire brush to remove the ash. Remove the sear plates and brush debris from the burners with the brass
wire brush. Sweep all debris from inside the gas grill into the drip pan.
WARNING! Accumulated grease is a re hazard.
Drip Pan: Clean the drip pan frequently (every 4 – 5 uses or as oen as required) to avoid grease buildup.
Grease and excess drippings pass through to the drip pan, located beneath the gas grill and accumulate
in the disposable grease tray below the drip pan. To access the disposable grease tray or to clean the
drip pan, slide the drip pan free of the grill. Never line the drip pan with aluminum foil, sand or any other
material as this could prevent the grease from owing properly. The pan should be scraped out with a
puy knife or scraper. Replace the disposable grease tray every 2 – 4 weeks, depending on gas grill usage.
For supplies, see your Napoleon Grill dealer.
Cleaning The Outer Grill Surface: Do not use abrasive cleaners or steel wool on any painted, porcelain or
stainless steel parts of your Napoleon Grill. Doing so will scratch the nish. Exterior grill surfaces should be
cleaned with warm soapy water while the metal is sll warm to the touch. To clean stainless surfaces, use
a stainless steel or a non-abrasive cleaner. Always wipe in the direcon of the grain. Over me, stainless
steel parts discolor when heated, usually to a golden or brown hue. This discoloraon is normal and does
not aect the performance of the grill. Porcelain enamel components must be handled with addional
care. The baked-on enamel nish is glass-like, and will chip if struck. Touch-up enamel is available from
your Napoleon Grill dealer.
WARNING! Hose: Check for abrasions, melng, cuts, and cracks in the hose. If any of these
condions exist, do not use the gas grill. Have the part replaced by your Napoleon Grill dealer or
qualied gas installer.
Tube Burner: The burners are made from heavy wall 304 stainless steel, but extreme heat and a corrosive
environment can cause surface corrosion to occur. This can be removed with a brass wire brush.
CAUTION! Beware of Spiders.
Spiders and insects are aracted to the smell of Universal Liqueed Petroleum Gas and Natural Gas.
The burner is equipped with an insect screen on the air shuer, which reduces the likelihood of insects
building nests inside the burner but does not enrely eliminate the problem. A nest or web can cause the
burner to burn with a so yellow or orange ame or cause a re (ashback) at the air shuer beneath the
control panel. To clean the inside of the burner, it must be removed from the gas grill: Remove the screw
that aaches the burner to the back wall. Slide the burner back and upwards to remove. Cleaning: Use
a exible venturi tube brush to clean the inside of the burner. Shake any loose debris from the burner
through the gas inlet. Check the burner ports and valve orices for blockages. Burner ports can close over
me due to cooking debris and corrosion, use an opened paperclip or the supplied port maintenance bit
to clean them. Drill out blocked ports using this drill bit in a small cordless drill. The ports are easier to
clean if the burner is removed from the grill, but it can also be done with the burner installed. Do not ex
the drill bit when drilling the ports, as this will cause the drill bit to break. This drill is for burner ports only,
not for the brass orices (jets) which regulate the ow into the burner. Take care not to enlarge the holes.
Ensure the insect screen is clean, ght, and free of any lint or other debris.
Reinstallaon: Reverse the procedure to reinstall the burner. Check that the valve enters the burner when
installing.

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Protecon Of Infrared Burners: The infrared burners of your grill are designed to provide a long service
life, though care must taken to prevent cracking of their ceramic surfaces. Fractures will cause the burners
to malfuncon. The following provides a few of the causes of cracks and the steps you can take to avoid
them. Damage caused by failure to follow these steps is not covered by your grill warranty.
1. Impact with hard objects - Never allow hard objects to strike the ceramic. Take care when inserng or
removing cooking grates and accessories into or from the grill.
2. Contact with water or other liquids - Cold liquids contacng the hot ceramic surfaces can cause them
to break. Never throw water into the grill to douse a ame. If the ceramic or interior of a burner becomes
wet while not in use, later operaon of the burner can create steam, which can produce sucient
pressure to crack the ceramic. Repeated soaking of the ceramic can also cause it to swell and expand. This
expansion causes undue pressure on the ceramic that can cause it to crack and crumble.
i) Never throw water into the grill to control are-ups.
ii) Do not aempt to operate the infrared burners in open air while raining.
iii) If you nd standing water in your grill (because of exposure to rainfall, sprinklers, etc.), inspect the
ceramic for evidence of possible watersoaking. If the ceramic appears to be wet, remove the burner
from the grill. Turn it upside down to drain the excess water and bring indoors to dry thoroughly.
3. Impaired venlaon of hot air from the grill - For the burners to funcon properly, hot air must have a
way to escape the grill. If the hot air is not allowed to escape, the burners can become deprived of oxygen
causing them to back-ash. If this occurs repeatedly, the ceramic could crack. Never cover more than 75%
of the cooking surface with solid metal (i.e., griddle or large pan).
4. Incorrect cleaning - Do not clean the ceramic le with a wire brush. If debris is collecng on your
burner, light the burner and operate on high for 5 minutes with the lid open, allowing debris to burn o.
Infrared Burners: Because of the high intensity of the infrared burner, most drippings and food parcles
that fall onto the burner surface are immediately incinerated. However, some debris and residue may
remain. To remove this residue aer cooking, operate the grill on high for 5-10 minutes. Do not clean the
ceramic le with a wire brush.
Troubleshoong
Problem Possible Causes Soluon
Low heat / Low ame
when valve turned to
high.
For Universal Liqueed Petroleum Gas
- improper lighng procedure.
For natural gas - undersized supply
line.
For both gases - improper preheang.
Ensure lighng procedure is followed carefully.
All gas grill valves must be in the o posion
when the tank valve is turned on. Turn tank on
slowly to allow pressure to equalize. See lighng
instrucons.
Pipe must be sized according to installaon
code.
Preheat grill with both main burners on high for
10 to 15 minutes.
Excessive are-ups/
uneven heat.
Sear plates installed incorrectly.
Improper preheang.
Excessive grease and ash build on sear
plates and in drip pan.
Ensure sear plates are installed with the holes
towards the front and the slots on the boom.
See assembly instrucons.
Preheat grill with both main burners on high for
10 to 15 minutes.
Clean sear plates and drip pan regularly. Do not
line pan with aluminum foil. Refer to cleaning
instrucons.
Burners burn with
yellow ame,
accompanied by the
smell of gas.
Possible spider web or other debris,
or improper air shuer adjustment.
Thoroughly clean burner by removing. See
general maintenance instrucons. Open air
shuer slightly according to combuson air
adjustment instrucons. (This must be done by
a qualied gas installer.)
Flames li away from
burner, accompanied
by the smell of gas, and
possibly dicules in
lighng.
Improper air shuer adjustment. Close air shuer slightly according to
combuson air adjustment instrucons. (This
must be done by a qualied gas installer.)

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Problem Possible Causes Soluon
Rear and Side burners
will not light with the
igniter, but will light
with a match.
Dead baery / or installed incorrectly.
Loose electrode wire or switch
terminal wires.
Liing ames on burner.
Replace with premium heavy duty baery.
Check that electrode wire is rmly pushed onto
the terminal on the back of the igniter. Check
that the lead wires from the module to the
ignion switch (if equipped) are rmly pushed
onto their respecve terminals.
Close air shuer slightly - see previous problem.
Main burner will not
light with the igniter,
but will light with a
match.
Jet-re outlet is dirty or clogged. Clean jet-re outlet with a so bristle brush.
Humming regulator. Normal occurrence on hot days. This is not a defect. It is caused by internal
vibraons in the regulator and does not aect
the performance or safety of the gas grill.
Humming regulators will not be replaced.
Burners will not cross
light each other.
Dirty or corroded cross light brackets. Clean or replace as required.
“Paint” appears to be
peeling inside lid or
hood.
Grease build-up on inside surfaces. This is not a defect. The nish on the lid and
hood is porcelain, and will not peel. The peeling
is caused by hardened grease, which dries into
paint-like shards, that ake o. Regular cleaning
will prevent this. See cleaning instrucons.
Burner output on “high”
seng is too low.
(Rumbling noise and
uering blue ame at
burner surface.)
Lack of gas.
Supply hose is pinched.
Dirty or clogged orice.
Spider webs or other maer in venturi
tube.
Universal Liqueed Petroleum Gas
regulator in “low ow” state.
Check gas level in Universal Liqueed Petroleum
Gas cylinder.
Reposion supply hose as necessary.
Clean burner orice.
Clean out venturi tube.
Ensure lighng procedure is followed carefully.
All gas grill valves must be in the o posion
when the tank valve is turned on. Turn tank on
slowly to allow pressure to equalize. See lighng
instrucons.
Infrared burner (if
equipped) ashes
back (during operaon
the burner abruptly
makes a loud “whoosh”
sound, followed by a
connuous blow-torch
type sound and grows
dim.)
Ceramic les overloaded with grease
drippings and build-up. Ports are
clogged.
Burner overheated due to inadequate
venlaon (too much grill surface
covered by griddle or pan.)
Cracked ceramic le.
Leaking gasket surrounding the
ceramic le, or a weld failure in the
burner housing.
Turn burner o and allow to cool for at least two
minutes. Relight burner and burn on high for at
least ve minutes or unl the ceramic les are
evenly glowing red.
Ensure that no more than 75% of the grill
surface is covered by objects or accessories.
Turn burner o and allow to cool for at least two
minutes, then relight.
Allow burner to cool and inspect very closely
for cracks. If any cracks are found, contact
your authorized Napoleon dealer to order a
replacement burner assembly.
Contact your authorized Napoleon dealer for
instrucons on ordering a replacement burner
assembly.

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KEEP YOUR RECEIPT AS PROOF OF PURCHASE TO VALIDATE YOUR WARRANTY.
Ordering Replacement Parts
Warranty Informaon
MODEL:
DATE OF PURCHASE:
SERIAL NUMBER:
(Record informaon here for easy reference)
For replacement parts and warranty claims, contact the Napoleon dealer where the product was purchased.
Before contacng the dealer, check the Napoleon Grills Website for more extensive cleaning, maintenance,
troubleshoong and parts replacement instrucons at www.napoleongrills.com.
To process a claim, the following informaon is required:
1. Model and serial number of the unit.
2. Part number and descripon.
3. A concise descripon of the problem (‘broken’ is not sucient).
4. Proof of purchase (photocopy of the invoice).
In some cases, Napoleon could request to have the parts returned to the factory for inspecon before
providing replacement parts.
Before contacng Napoleon dealer, please note that the following items are not covered by the warranty:
• Costs for transportaon, brokerage or export dues.
• Labour costs for removal and reinstallaon.
• Costs for service calls to diagnose problems.
• Discolouraon of stainless steel parts.
• Part failure due to lack of cleaning and maintenance, or use of improper cleaners (oven cleaner
or other harsh chemicals).

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CAUTION! During unpacking and assembly we recommended you wear work gloves and safety
glasses for your protecon. Although we make every eort to make the assembly process as problem
free and safe as possible, it is characterisc of fabricated steel parts that the edges and corners might
be sharp and could cause cuts if handled incorrectly.
Flat and Philips
screwdrivers
Pliers
3/8 (10mm)
Wrench,
ratchet or driver
Hammer
TOOLS REQUIRED FOR ASSEMBLY (tools not included)
Geng Started
1. Remove all cart panels, hardware, and grill head from carton. Raise lid and remove any components
packed inside. Use the parts list to ensure all necessary parts are included.
2. Do not destroy packaging unl the grill has been fully assembled and operates to your sasfacon.
3. Assemble the grill where it is to be used, lay down cardboard or a towel to protect parts from being
lost or damaged while assembling.
4. Most stainless steel parts are supplied with a protecve plasc coang that must be removed
prior to using the grill. The protecve coang has been removed from some of the parts during the
manufacturing process and may have le behind a residue that can be perceived as scratches or
blemishes. To remove the residue, vigorously wipe the stainless steel in the same direcon as the
grain.
5. Follow all instrucons in the order that they are laid out in this manual.
6. Two people are required to li the grill head onto the assembled cart.
If you have any quesons about assembly or grill operaon, or if there are damaged or missing parts
please call our Customer Soluons Department at 1-866-820-8686 between 9 AM and 5 PM
(Eastern Standard Time).

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2 X N430-0002
16 X N570-0073 (1/4-20 X 3/8”) 3/8”(10mm)
non revolving caster- le side

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4 x N570-0080 (#14 x 1/2”) 3/8”(10mm)
Universal Liqueed Petroleum Gas Only
1
2