Nice HySecurity SwingSmart DC Series Assembly instructions

Installation and Programming Manual
SwingSmart™DC
DC20, DCS20
Vehicular swing gate operator with Smart DC Controller

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SwingSmart DC Programming and Operations MX3640-01 Rev. E ©2020
2 hysecurity.com | 800-321-9947

TABLE OF CONTENTS
SwingSmart DC:
TABLE OF CONTENTS ................................................3
INTRODUCING SWINGSMART DC............................. 5
SWINGSMART DC COMPONENTS.............................6
INSTALLER'S CHECK LIST.........................................7
SAFETY INFORMATION ..............................................8
Emergency Stop Button ...........................................16
Emergency Release.................................................16
INSTALLATION...........................................................17
Site Overview and Planning ..................................... 17
Pad Condition...........................................................18
Pouring the Concrete ...............................................18
Using an Existing Pad .............................................. 19
Unpacking The Operator ..........................................19
Mounting the Operator .............................................20
Gate Bracket and Linkage Arms ..............................21
Installing the Gate Bracket ....................................... 21
Attaching the Stub Arms...........................................22
Installing the Linkage Arms ...................................... 23
Adjusting the Limit Switches ....................................26
Completing Gate Arm Installation.............................27
Articulating Arm Option ............................................ 28
Setting the Taper Clamp...........................................29
Locking Gate Arm at Secure Facilities ..................... 30
POWER.......................................................................31
Installing the Earth Ground ......................................31
Wiring AC Power ......................................................32
Wiring 115VAC Power ..............................................33
Wiring 208/230VAC Power.......................................34
Connecting DC Power..............................................35
Using a Solar Powered Operator .............................35
Design Requirements & Considerations ..................36
Connecting the SwingSmart DCS 20 to Solar Power
Panels ......................................................................37
Connecting the Peripherals to Solar Operators .......38
Understanding Gate Activity based on Solar Zones.39
Important Considerations for DC-Powered Operators41
Installing the Extended Battery Backup Kit ..............42
DISPLAY AND MENU OPTIONS................................44
Gate Handing ........................................................... 45
Turning Both Power Switches On ............................45
Using Smart DC Controller Buttons In Menu Mode .46
Conguring the Setup Menu ....................................47
Run Mode.................................................................48
Viewing Operator Status Displays............................48
User Menu................................................................51
Adjusting the Close Timer ........................................ 51
DISPLAY AND MENU OPTIONS................................51
Setting the Time and Date........................................52
Setting AC Power Loss Gate Function.....................53
Adjusting the Display Contrast ................................. 54
Installer Menu...........................................................59
Adjusting the Gate Speed ........................................70
Enabling Fire Department Override .........................71
Adjusting the IES Sensitivity ....................................72
Reinstating Factory Defaults .................................... 74
SMART DC CONTROLLER........................................75
Overview of the Smart DC Controller.......................76
Preliminary TEsting of Inputs ...................................77
Integrating with Security Systems ............................ 80
VEHICLE DETECTOR ................................................81
Anti-TailGate Mode Closing Logic ............................ 81
TailGate Alert............................................................82
Vehicle Detector Installation Hy5B ...........................82
Connecting Hy5b Vehicle Detectors.........................83
Installing Stnd 11-Pin Box Type Detectors ............... 85
Hy8Relay Module Option .........................................86
BI-PARTING/DUAL GATE SYSTEM .......................... 89
Power Requirements................................................89
Primary AND Secondary WIRING CONNECTIONS 91
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TABLE OF CONTENTS
Primary and Secondary Menu Setup .......................92
Connecting Sequenced Gates .................................93
GENERAL MAINTENANCE ....................................... 94
Smart Touch Analyze and Retrieve Tool...................94
What You Need ........................................................94
Installing START Software .......................................94
Setting User Account Controls ................................. 95
Software Maintenance ............................................. 95
Electrical Controls .................................................... 95
Clock Battery Replacement......................................95
Fuse Replacement ................................................... 96
Mechanical Maintenance ......................................... 96
Drive Belt Tension and Alignment.............................97
DC Battery Replacement .........................................98
REFERENCE ............................................................100
Connecting A Radio RX For Remote Open............ 100
Installing A Maglock Or Solenoid Lock ................... 100
Installing Lock for 12-24VDC Systems................... 101
Installing a Lock for High Voltage Systems ............101
Access Controls and Vehicle Detector Loops ........ 102
Installing Vehicle Detectors and Loops .................. 102
Vehicle Detector and Loop Fault Diagnostics ........105
Monitored External Entrapment Sensors ............... 110
External Entrapment Protection ............................. 112
Photo Eye Installation Tips ..................................... 112
Photo Eye Function................................................ 113
Compatibility........................................................... 114
Installation .............................................................. 114
Gate Edge Function ............................................... 114
Installing Gate Sensors on Swing Gates................ 114
Edge Sensor Installation Tips................................. 114
Smart DC Controller Troubleshooting .................... 115
APPENDIX A - FRENCH TRANSLATIONS.............. 126
WARRANTY..............................................................130
SPECIFICATIONS..................................................... 132
NOTICE
Visit https://hysecurity.com/technical-support/ for
installation manuals, replacement part instructions,
part diagrams and more.
SwingSmart DC Programming and Operations MX3640-01 Rev. E ©2020
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INTRODUCING SWINGSMART DC
Thank you for purchasing our premium SwingSmart
DC™ 20 swing gate operator. At HySecurity®
Gate, Inc., we pride ourselves on quality and a
number of unparalleled user benets:
Robust - An especially strong twin channel
steel chassis and adjustable taper clutch greatly
improves the ability for SwingSmart to resist
damage from vehicle hits on the gate. The
components on the Smart DC Controller are
protected by opto-isolators which shield them
from power surges and lightning strikes.
Power - A variable speed control board supplies
a powerful, continuous 24V DC motor which drives
a 600:1 gearbox providing variable speeds. The
electronics, motor and gear box are rated to
operate in very broad temperatures that range
from -13°F to 158°F (-25°C to 70°C). SwingSmart
DC is rated for gates up to 20 feet long and 1,300
pounds.
Finesse - A variable rate of gate acceleration and
deceleration, dependent upon gate weight and
length, assures very smooth handling.
Adaptable - The design incorporates a universal
gate arms to assure aesthetic functionality. An
articulating arm is an available option which also
provides adaptability to a variety of site situations.
UPS backup and Solar ready - Two 12V, 8 amp
hour (Ah) batteries will provide a fully functional
gate operator (up to 300 gate cycles) when AC
power is unavailable. Four user-selectable UPS
modes are available. 12VDC and 24VDC are
available to power access controls. The unit’s
design also incorporates space for optional 50Ah
batteries to support solar applications or usage
during extended power outages.
INTELLIGENT FEATURES: SMART DC
CONTROLLERTM
Automatic adjustment and synchronization
of bi-parting gates - The Smart DC Controller
automatically adjusts the gate speed to synchronize
the left and right gates so that they reach the open
and close positions at the same time. Independent
leaf delay adjustment for bi-parting gates is
selectable in ½ second increments.
Menus and User relays - The Smart DC Controller
has a multitude of menu items that allows
installer configuration of gate function and
two programmable user relays. Independent
adjustment for open and close gate speeds - An
easy-to-use menu allows the installer to vary the
open and close speed settings in a range between
10 and 15 seconds.
Intelligent Inherent Entrapment Sensor (IES)
-Any impediment to gate travel is sensed by
the system, stopping gate movement per UL
325 Standard of Safety. The intelligent system
monitors gate power then adapts the IES to trip
at an adjustable threshold above normal power.
Improved Liquid Crystal Display (LCD) - A
32-character LCD provides increased readability
for programming and troubleshooting.
USB communications port - A direct connect
provides accessibility to download system
diagnostics and upload system congurations
using the Smart Touch Analyze and Retrieve Tool
(S.T.A.R.T.) software.
S.T.A.R.T. software and diagnostics - With
S.T.A.R.T. software loaded on a laptop computer,
you have an invaluable management tool for
all HySecurity operators. To download this free
software, visit the HySecurity website at www.
hysecurity.com.
TECHNICAL SUPPORT
For technical support, call your installer or
authorized HySecurity distributor. Obtain the serial
number of your operator before calling. Refer to
"SwingSmart HD Components" on page 7. For the
name of a distributor near you, call HySecurity at
800-321-9947. For information about HySecurity
training for installers, maintenance personnel and
end users, refer to the company website at www.
hysecurity.com or call 800-321-9947.
MX3640-01 Rev. E ©2020 SwingSmart DC Programming and Operations hysecurity.com | 800-321-9947 5

SWINGSMART DC COMPONENTS
Gearbox
Buzzer
Switch, Reset
Switch, On/Off
Circuit Breaker
Board, Power Supply
Board, Smart DC Controller
Switch, On/Off
Cover
Pulley, Gearbox
Belt, Drive
Transformer
Cover
Cover
Pulley, Motor
Motor
Brush Kit
Battery Kit, 50AH
Battery Kit, 8AH
Handle, Clamp
Clamp Assembly
Limit Plate & Blocks
Limit Switch Kit
Bracket, Limit Swith
Knob, Top Cover
Detector, Vehicle
MX4535
SERVICE KIT, NG SWING ARM
MX3890
DOG PT SHSS
(SOCKET HEAD SET SCREW)
Rod End
Arm Assembly
Covers, Arm
SwingSmart DC Programming and Operations MX3640-01 Rev. E ©2020
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INSTALLER’S CHECK LIST
The following list provides a high level overview of the tasks involved in installing the SwingSmart DC
gate operator. Take a moment to review the list and check off the items as you complete the install.
?Site Prep - concrete pad location/dimensions, distance from gate, chain height, and
mounting considerations: post or base extension, front or rear installation.
?
Make sure gate installation complies with ASTM F2200 Standard Specication for
Automated Vehicular Gate Construction. And, install the supplied WARNING signs
on both sides of the gate.
?Check for compliance with local codes, site conditions, and NEC standards.
?Install operator on concrete pad using four ½ - 13 x 3.5 inch long concrete wedge
anchors.
?Temporarily attach gate bracket and linkage arm(s).
?Adjust open and close limit switches through manual operation of the gate.
?Complete gate arm installation (weld or drill and bolt).
?Cut the excess off the over extension stop (angle iron) on the SwingSmart arm.
?Hand-tighten the taper clamp to obtain a tight clutch setting.
?Install the earth ground and AC wiring connections for AC power.
?Connect battery wire to switch.
?Complete Initial Setup Menu programming.
?Review the connections on the Smart DC Controller.
?Install Primary/Secondary operator connections, if the site is a bi-parting gate system.
?Attach accessory devices.
?Congure the User and Installer Menu options. Program applicable settings dependent
on accessory devices installed.
?Set the Close Timer (in the User Menu), if necessary.
?Check the Smart DC Controller software version. If needed, upload the latest version
from www.hysecurity.com. See "Smart Touch Analyze and Retrieve Tool" on page 94..
?Program changes through the Installer Menu depending on the accessory devices
that you have installed.
?
Give a copy of the operator instructions to the end user. Show the end user how to:
• Remove the operator cover. Turn the power off and on.
• Loosen the taper clamp and manually push the gate(s) open & close.
NOTE: Remember to re-tighten the taper clamp before turning the DC power
switch back on and replacing the covers.
• Test the red Emergency Stop Button located on the side of the control box. It can
be accessed through a hole in the cover. See Figure 1 on page 16.
?Take photographs of the completed installation site and save it in your business les.
?Install external entrapment devices as needed.
INSTALLER'S CHECK LIST
MX3640-01 Rev. E ©2020 SwingSmart DC Programming and Operations hysecurity.com | 800-321-9947 7

SAFETY INFORMATION
SAFETY MESSAGES
The safety messages below inform you about potential
hazards that can result in injury. Safety messages specifi cally
address level of exposure to operator and are preceded by
one of four words:
DANGER, WARNING, CAUTION or
NOTICE.
COMMON INDUSTRIAL SYMBOLS
These international safety symbols may appear on product
or in its literature to alert of potential personal injury hazards.
Obey all safety messages that follow these symbols to avoid
possible injury or death.
Symbol Safety Hazard
Attention -
Take Notice
Danger -
Keep Away
Entrapment Zone
Possible Pinch Point
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
Indicates damage to equipment is probable if the
hazardous situation is not avoided.
IMPORTANT SAFETY INSTRUCTIONS
Hazards, associated with automatic gates, can
be reduced with proper site design, installation,
and use. Installers, maintenance crews, and
owners/users must read and follow the safety
requirements found in HySecurity® product
manuals.
It is important that only qualifi ed installers
handle installation of HySecurity Gate
vehicular gate operators. A “qualified”
installer has one of the following:
1.
A minimum of three years experience installing similar
equipment.
2.
Proof of attending a HySecurity Technical Training
seminar within the past three years.
3.
Signifi cant manufacturer endorsements of technical
aptitude in gate operator installation and operation.
Underwriter Laboratories (UL) and the American Society for
Testing and Materials (ASTM) are responsible for current
safety standards and regulations regarding gate operators
and automated gates. All aspects of gate installation must
comply with the appropriate safety standard. For the most
up-to-date ASTM F2200 Gate and Fence Standards, refer
to www.astm.org. For UL 325 Safety Standard, refer to
www.ul.com. Consult local government agencies for up-to-
date rules and regulations as certain municipalities have
established licensing, codes or regulations that regulate
automated gate system design and installation.
GENERAL SAFETY INFORMATION
A gate operator is only a component in a gate system.
The other parts of the gate system can include the
gate, the external safety sensors, access controls, and
vehicle detectors. To have a gate system that provides
for safety, security, and reliable operation it is essential
these components operate together as a system. It is
the responsibility of the system designer and/or installer
to ensure any safety or operational issues have been
addressed.
SwingSmart DC Programming and Operations MX3640-01 Rev. E ©2020
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SAFETY INFORMATION
WARNING
To reduce the risk of injury or death:
1. READ AND FOLLOW ALL INSTRUCTIONS.
2. Never let children operate or play with gate controls. Keep the remote control away from children.
3. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING
GATE.
4. Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or stop when an object
activates the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Failure to
adjust and retest the gate operator properly can increase the risk of injury or death.
5. Use the emergency release only when the gate is not moving.
6. KEEP GATES PROPERLY MAINTAINED. Read the user’s manual. Have a qualifi ed service person make repairs to
gate hardware.
7. The entrance is for vehicles only. Pedestrians must use separate entrance.
8. SAVE THESE INSTRUCTIONS.
IDENTIFYING GATE OPERATOR CATEGORY AND UL 325 USAGE CLASS
The UL 325 standard covers gate operators. Within this safety standard several Usage Classes are described that defi ne
diff erent types of installations where gate operators can be applied. Some operators are restricted in their usage application.
Appropriate Usage Classes are shown in the Specifi cations.
Class I Class I: Intended for use in a location of one to four single family dwellings
or a parking area associated with one to four single family dwellings.
Class II
Class II: Intended for use in a commercial location or building such as a multi-
family housing units (fi ve or more single family units) hotels, garages, retail
stores or other buildings servicing general public.
Class III
Class III: Intended for use in an industrial location or building such as factories
or loading docks or other locations not accessible by the general public.
Class IV
Class IV: Intended for use in guarded industrial locations or buildings such as
an airport security area or other restricted access location, not servicing general
public, in which access is monitored by security personnel or via closed circuitry.
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SAFETY INFORMATION
VEHICULAR TRAFFIC ONLY
WARNING
This automatic gate operator is not designed nor is it intended for pedestrian traffi c. Vehicular gate operators must by
their nature be powerful to function reliably. This power can cause injury or death. Accordingly, direct all pedestrian traffi c
to a separate walk-through gate.
Install this gate operator only when:

The operator is appropriate for the construction of the
gate and the usage Class of the gate.

All openings of a horizontal slide gate are guarded or
screened from the bottom of the gate to a minimum of
1.83 m (6 ft) above the ground to prevent a 57.2 mm (2-1/4
in) diameter sphere from passing through the openings
anywhere in the gate, and in that portion of the adjacent
fence that the gate covers in the open position.

All exposed pinch points are eliminated or guarded.

Guarding is supplied for exposed rollers.
The operator is intended for installation only on gates used for
vehicles. Pedestrians must be supplied with a separate access
opening. The pedestrian access opening shall be designed to
promote pedestrian usage. Locate the gate such that persons
will not come in contact with the vehicular gate during the entire
path of travel of the vehicular gate.
The gate must be installed in a location so that enough
clearance is supplied between the gate and adjacent structures
when opening and closing to reduce the risk of entrapment.
Swinging gates shall not open into public access areas.
The gate must be properly installed and work freely in both
directions prior to the installation of the gate operator. Do
not over-tighten the operator clutch or pressure relief valve
to compensate for an improperly installed, improperly
functioning, or damaged gate.
Permanently mounted controls intended for user activation
must be located at least 1.83 m (6 ft) away from any moving
part of the gate and where the user is prevented from
reaching over, under, around or through the gate to operate
the controls.

Exception: Emergency access controls only accessible
by authorized personnel (e.g. fi re, police, EMS) may be
placed at any location in the line-of-sight of the gate.
The Stop and/or Reset button must be located in the line-
of-sight of the gate. Activation of the reset control shall not
cause the operator to start.
A minimum of two (2) WARNING SIGNS shall be installed,
in the area of the gate. Each placard is to be visible by
persons located on the side of the gate on which the placard
is installed.
For gate operators utilizing a non-contact sensor (Photo
Eye):

See instructions on the placement of non-contact
sensors for each type of application.

Care shall be exercised to reduce the risk of nuisance
tripping, such as when a vehicle trips the sensor while
the gate is still moving.

One or more non-contact sensors shall be located where
the risk of entrapment or obstruction exists, such as the
perimeter reachable by a moving gate or barrier.
For a gate operator utilizing a contact sensor (Edge):

One or more contact sensors shall be located where
the risk of entrapment or obstruction exists, such as at
the leading edge, trailing edge, and postmounted both
inside and outside of a vehicular horizontal slide gate.

A hardwired contact sensor shall be located and its
wiring arranged so that the communication between
the sensor and the gate operator is not subjected to
mechanical damage.

A wireless device such as one that transmits radio
frequency (RF) signals to the gate operator for
entrapment protection functions shall be located where
the transmission of the signals are not obstructed or
impeded by building structures, natural landscaping
or similar obstruction. A wireless device shall function
under the intended end-use conditions.

One or more contact sensors shall be located on
the inside and outside leading edge of a swing gate.
Additionally, if the bottom edge of a swing gate is greater
than 152 mm (6 in) but less than 406 mm (16 in) above
the ground at any point in its arc of travel, one or more
contact sensors shall be located on the bottom edge.
USE OF VEHICLE DETECTORS
Use of vehicle detectors (loop detectors) is strongly
encouraged to prevent damage to vehicles caused by gates
closing on them. This is not considered to be a safety item as
vehicle detectors cannot provide protection to pedestrians.
In some situations, photoelectric devices may be used as
vehicle detectors, but should be wired accordingly.
GATE CONSTRUCTION AND SAFETY
Gate construction plays a very important role in ensuring
the safety of any automated gate system. The standard for
gate construction is ASTM F2200. Below are key areas to
address in gate design for safety. For complete information
consult the standard. Copies of the standard are available at:
https://www.astm.org/Standards/F2200.htm.
SwingSmart DC Programming and Operations MX3640-01 Rev. E ©2020
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SAFETY INFORMATION
Another source of information is available from DASMA, the
Door and Access System Manufacturer’s Association. The
Association publishes Technical Data Sheets, one of which
concerns ASTM F2200. For more information, see:
http://www.dasma.com/PDF/Publications/TechDataSheets/
OperatorElectronics/TDS370.pdf.
General Requirements for gate construction:

Gates shall be constructed in accordance with the
provisions given for the appropriate gate type listed.
Refer to ASTM F2200 for additional gate types.

Gates shall be designed, constructed and installed to not fall
over more than 45 degrees from the vertical plane, when a
gate is detached from the supporting hardware.

Gates shall have smooth bottom edges, with vertical bottom
edged protrusions not exceeding 0.50 in (12.7 mm) other
than the Exceptions listed ASTM F2200.

The minimum height for barbed wire shall not be less than 6
ft (1.83 m) above grade. The minimum height for barbed tape
shall not be less than 8 ft (2.44 m) above grade.

An existing gate latch shall be disabled when a manually
operated gate is retrofitted with a powered gate operator.

A gate latch shall not be installed on an automatically
operated gate.

Protrusions shall not be permitted on any gate. Consult
ASTM F2200 for exceptions.

Gates shall be designed, constructed and installed such
that their movement shall not be initiated by gravity when
an automatic operator is disconnected.

For pedestrian access in the vicinity of an automated
vehicular gate, a separate pedestrian gate shall be
provided. The pedestrian gate shall be installed in a
location such that a pedestrian shall not come in contact
with a moving vehicular access gate. A pedestrian gate
shall not be incorporated into an automated vehicular
gate panel.

Any non-automated gate that is to be automated shall be
upgraded to conform to the provisions of this specifi cation.

This specifi cation shall not apply to gates generally
used for pedestrian access and to vehicular gates not
to be automated.

Any existing automated gate, when the operator requires
replacement, shall be upgraded to conform to the
provisions of this specifi cation in eff ect at that time.
The following provisions shall apply to Class I, Class II,
Class III, and Class IV vehicular horizontal swing gates:
Gates shall be designed, constructed and installed so as
not to create an entrapment area between the gate and
the supporting structure or other fi xed object when the gate
moves toward the fully open position, subject to the following
provisions.
The width of an object (such as a wall, pillar or column)
covered by a swing gate when in the open position shall not
exceed 4 inches (102 mm), measured from the centerline of
the pivot point of the gate. Exception: For a gate that is not
in compliance with this provision, the defi ned area shall be
subject to the entrapment protection provisions of UL 325.
Except for the zone specifi ed above the distance between a
fi xed object such as a wall, pillar or column, and a swing gate
when in the open position shall not be less than 16 inches
(406 mm). Exception: For a gate that is not in compliance
with this provision, the defi ned area shall be subject to the
entrapment protection provisions of UL 325.
SECONDARY ENTRAPMENT PROTECTION
SENSORS
Most HySecurity gate operators are equipped with a
Type A, Inherent Entrapment Sensor (IES). UL 325 Safety
Standard compliance requires installation of external
entrapment protection sensors, the number of which,
depends on entrapment hazards that exist at each
particular installation.
To comply with UL 325, the following external sensors may
be used:
Contact sensors, such as edge sensors
Non-contact sensors, such as photo eyes
Site designer or installer can choose either photo
eyes, edge sensors, or a combination of these devices.
Whatever devices are used, protection in both opening
and closing directions of gate travel must be provided.
UL 325 Safety Standard for automatic sliding gates
specifi cally requires that edge sensors, photo eyes, or
a combination of both devices be installed to protect
against pedestrian entrapment in BOTH directions of
gate travel and wherever entrapment hazards exist.
PHOTO EYES: One or more non-contact sensor
(photo eyes) shall be located where entrapment risk
or obstruction exists, such as perimeter reachable by a
moving gate.
Care shall be exercised to reduce the risk of nuisance
tripping, such as when a vehicle trips the sensor while the
gate is moving.
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SAFETY INFORMATION
EDGE SENSORS: One or more contact sensors (edge
sensors) shall be located at leading edge, trailing edge,
and post-mounted, both inside and outside of a sliding
gate.
One or more contact sensors shall be located on the inside
and outside leading edge of a swing gate. Additionally, if
the bottom edge of a swing gate is greater than 6"(152mm)
but less than 16"(406mm) above the ground at any point in
its arc of travel, one or more contact sensors shall be located
on the bottom edge.
SENSOR SECURITY:
A hard-wired contact sensor shall
be located and its wiring arranged so that communication
between sensor and gate is not subjected to mechanical
damage.
CAUTION
A contact or non-contact sensor is also required to
protect against possible entrapment if gate opens to
a position less than 16 inches from any object, such as
a post or wall.
SENSOR FUNCTION and COMMUNICATION: A sensor
that transmits its signal to gate operator must be located
so its signal is not impeded by building structures or other
obstructions. All sensors must be installed so that they
function as intended for end-use conditions.
UL 325 LISTING:
Edge sensors and photo eyes must
be tested and labeled as “Recognized Components” or
otherwise certifi ed to UL 325 requirements in order to
be deemed acceptable for use in a gate operator. Study
Important Safety Instructions and consider your specifi c
installation to determine where greatest entrapment
risks exist. Locate edge sensors and/or photo sensors
accordingly. Be certain that a suffi cient number of sensors
are used so that pedestrians are protected from entrapment
in both directions of gate travel and all hazard areas are
fully protected. Most HySecurity gate operators require
external entrapment sensors that utilize Normally Closed
(NC) contact means of monitoring. HySecurity gate
operators utilizing the SmartCNX Controller require external
entrapment sensors that have a 10k Ohm or 4-wire pulsed
monitoring scheme. Refer to UL website at www.ul.com
for
most up-to-date list of gate operator safety standards (UL
325). Refer to www.astm.org
for a complete list of ASTM
F2200 Gate and Fence Standards.
SwingSmart DC Programming and Operations MX3640-01 Rev. E ©2020
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SAFETY INFORMATION
Bottom Edge
(if more than 4”)
PUBLIC
SECURE
Swing Gate Common Entrapment Zones
Install Photo eye
Protects Leading End
(EYE CLOSE)
54
3
2
1
1
6
1. Leading Edge
2. Bottom Edge Entry / Exit
3. Posts
4. Post Pivot / Pinch Points
5. Arm Movement
Installers must assess each specic site and
install sensors that protect all potential entrapment zones.
For more information visit Gate Safety at www.hysecurity.com/gatesafety or
see latest operator manual at www.hysecurity.com/contact-us/technical-support/installation-manuals
MX3640-01 Rev. E ©2020 SwingSmart DC Programming and Operations hysecurity.com | 800-321-9947 13

SAFETY INFORMATION
ELECTRICAL SAFETY

Turn gate operator and all circuit
breakers OFF before performing
maintenance on the gate operator
or making contact with output
receptacles.

Never insert any objects into output
receptacles during operation. The
possibility exists of electrical shock,
electrocution, or death.

Never let power wires lay in water.

Never use damaged or worn wire when connecting
equipment. Inspect for cuts in the insulation.

Never grab or touch a live power
cord or cable with wet hands. The
possibility exists of electrical shock,
electrocution or death.

Always make certain that proper
power has been selected for the job.
See Cable Selection Chart in this
manual.
GROUNDING SAFETY

Always make sure that electrical
circuits are properly grounded to a
suitable earth ground (ground rod)
per the National Electrical Code
(NEC) and local codes. Severe
injury or death by electrocution
can result from operating an
ungrounded operator.

Never use gas piping as an electrical ground.
BATTERY SAFETY
HySecurity operators use sealed Absorbed Glass Mat (AGM)
batteries and HySecurity highly recommends replacing used
batteries with new AGM-type batteries.
CAUTION
Batteries used with HySecurity gate operator contain
materials considered hazardous to environment.
Proper battery disposal is required by federal law.
Refer to Hazardous Waste Regulations federal
guidelines.
To reduce risk of fi re or injury to persons:
Observe polarity between batteries and charging circuit.

Never mix battery sizes, types, or brands. Charging circuit
on HySecurity DC operators is designed for AGM-type
batteries, not fl ooded lead acid-type batteries.
Exercise care in handling batteries. Be
aware metal found in rings, bracelets, and
keys can conduct electricity, short
batteries, and cause potential injury.
Do not open or mutilate batteries. Battery cells
contain corrosive materials which may cause
burns and other injuries. Material within
batteries is toxic.
Always dispose of batteries properly. Do not
place batteries in fire. Battery cells may
explode. Follow federal guidelines for proper
disposal of hazardous waste.
Always keep battery cables in good working
condition. Repair or replace all worn cables.
Replace batteries according to instructions
found in DC Battery Replacement.
Do not charge frozen battery. Battery can
explode. If frozen, warm the battery to at
least 61°F (16°C).
ENVIRONMENTAL SAFETY/
HAZARDOUS MATERIALS AND PROPER
DISPOSAL
Decommissioning is a controlled process used to safely
retire a piece of equipment that is no longer
serviceable. If the equipment poses an
unacceptable and unrepairable safety risk due to
wear or damage or is no longer cost eff ective to
maintain (beyond life-cycle reliability) and is to be
decommissioned (demolition and dismantlement), be sure to
follow rules below.

Do not pour waste or oil directly onto the ground, down a
drain or into any water source.

Contact your country's Department of Public Works or
recycling agency in your area and arrange for proper
disposal of any electrical components, waste or oil
associated with this equipment.

When the life cycle of this equipment is over, remove battery
and bring to appropriate facility for lead reclamation. Use
safety precautions when handling batteries that contain
sulfuric acid.

When the life cycle of this equipment is over, it is
recommended that the frame and all other metal and plastic
parts be sent to a recycling center.
Metal and plastic recycling involves the collection of metal and
plastic from discarded products and its transformation into raw
materials to use in manufacturing a new product.
SwingSmart DC Programming and Operations MX3640-01 Rev. E ©2020
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SAFETY INFORMATION
Recyclers and manufacturers alike promote the process
of recycling metal and plastic. Using a metal and plastic
recycling center promotes energy cost savings.
WIND LOAD FACTORS & SITE PREP
Wind load is always a factor when
considering the appropriate gate for a
particular site. Solid gate panels produce
a larger wind load than gates with slats
or open decorative features. If you are
installing a gate operator in a high wind
area, gate design will aff ect the load on
the gate operator because wind load acts
the same as an obstruction. Good gate
panel design presents a low surface area
to reduce the wind load.
If gate is heavy and near weight capacity of what the gate
operator can handle (see specifi cations), make sure it has
an open design that allows wind to fl ow through it. A solid or
semi-solid gate design under certain wind load conditions
may cause damage to gate operator and is not covered by
the HySecurity Limited Warranty.
Several factors play into calculations of wind load on a gate
panel. To fi nd out maximum wind speed in areas around
the United States, search for US government wind speed
maps on the internet. If you don’t know how to calculate for
wind load, ask a mechanical engineer or site architect for
assistance prior to installing gate operator and gate panels.
When the IES trips, it sends a signal to gate operator to stop
and reverse direction. This feature may be falsely triggered
in excessively windy conditions because wind itself, acting
over surface area of gate panel, can provide necessary
force to trigger IES.
CAUTION
Do not adjust IES sensitivity to accommodate for
inappropriately designed gate panels. Loss of IES
sensitivity increases mechanical wear on gate
hardware and gate operator. It may also pose a safety
hazard. Compensating for wind loads by adjusting
IES may set IES sensitivity to a level which, when
encountering an obstruction, ignores obstruction and
fails to reverse direction. For more information, refer to
Adjusting the IES Sensitivity.
MAINTENANCE OF GATE SYSTEMS
To keep your automated gate system performing both safely
and reliably it is important to ensure that the components of
that system are functioning properly.
At least monthly:

Disconnect the gate operator and manually move the
gate through its range of travel. Note any squeaks from
rollers or hinges or areas of binding. The gate should
travel smoothly and quietly throughout its range. If it
does not, contact a gate professional to correct the
problem.

Reconnect the gate operator and perform the following
tests:
•
With the gate opening, block any photo eyes and/
or depress any safety edges used to protect the
open direction. The gate should stop and/or reverse.
•
With the gate closing, block any photo eyes and/or
depress any safety edges used to protect the close
direction. The gate should stop and/or reverse.
•
Using a suitable obstruction in the path of the gate
(a solid, immovable object), run the gate in the open
direction until it contacts the obstruction. The gate
should stop and reverse.
•
Using a suitable obstruction in the path of the gate
(a solid, immovable object), run the gate in the close
direction until it contacts the obstruction. The gate
should stop and reverse.
MX3640-01 Rev. E ©2020 SwingSmart DC Programming and Operations hysecurity.com | 800-321-9947 15

SAFETY INFORMATION
EMERGENCY STOP BUTTON
An emergency stop button that is accessible from
the outside of the operator is a requirement for
compliance with UL325 Safety Standards. The
red emergency stop button on the SwingSmart
operator is located inside a hole cutout on the
cover.
Pressing the emergency stop button while the
gate is opening or closing disables the automatic
close timer and stops gate travel. The gate travel
remains stopped until the operator receives any
open or close signal.
Make sure all users of the gate know where the
emergency stop button is located.
A screwdriver or hex key can be used to press
lightly on the switch to activate it.
Figure 1. Emergency Stop Button
EMERGENCY RELEASE
Make sure to teach all users how to turn off
electric power and how to move the gate
manually. SwingSmart allows a gate to be pushed
manually when the taper clamp is loosened. It is
recommended that you turn off DC power which
disengages the motor allowing you to easily move
the gate.
When you turn DC power off, the following occurs:
zThe motor disengages which keeps it from
running should any relay or open/close leaf
functions be set.
zThe GATE NO LOAD (FAULT 4) may appear on
the display.
To manually open the gate(s), take the following
steps:
1. Remove the covers and turn off.
2. Extend the taper handle and loosen the clamp
by turning the handle counter-clockwise. Refer
to Figure 16.
3. Swing the gate(s) open or close.
To return SwingSmart to automatic operation, take
the following steps:
1. Make sure the gate(s) is not moving.
2. Tighten the taper clamp until no slippage
occurs when you simulate a gate strike. Refer
to "Setting the Taper Clamp" on page 29.
3. Flip the DC power switch ON.
4. Clear any faults by pressing STOP or RESET.
SwingSmart DC Programming and Operations MX3640-01 Rev. E ©2020
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INSTALLATION
SITE OVERVIEW AND PLANNING
Figure 2. Site Planning and Overview
Table 1. SwingSmart Specifications
SwingSmartDC 20 SwingSmart DCS 20 Solar
Duty cycle: continuous continuous
Power:
Single Phase Switch selectable
115 volts, 3 amps, 50/60 Hertz
230 volts, 1.5 amps, 50/60 Hertz
Solar-powered
24VDC, 100 cycles/day requires two
10 WATT panels and a minimum of
5 solar hours/day.
Motor ½ hp ½ hp
DC Batteries Two 8Ah (50Ah optional) Two 8Ah (50Ah optional)
Gate time to open/close:
Approximately 10 to 15 seconds
Variable speed, open/close
separately
Approximately 10 to 15 seconds
Variable speed, open/close
separately
Gate weight: 1,300lbs @ 12ft leaf
(590kg @ 4m leaf)
1,300lbs @ 12ft leaf
(590kg @ 4m leaf)
Secure Side
Public Side
WARNING
Pedestrian gate
Make sure a separate
walk-through entrance is
available and its pedestrian
path is clearly designated.
Wind Load Factors
Design gate panels to
accommodate for wind loads.
Keypad or Card Reader
Mount access control devices
at least 6ft (1.8m) beyond gate.
Photo Eye
Reflector for
Photo Eye
In-ground vehicle loop
detectors
Edge Sensor
Earth Ground
Attach WARNING Signs
Be sure to place the
WARNING signs on both
sides of the gate. For your records, take a
WARNING
MX3640-01 Rev. E ©2020 SwingSmart DC Programming and Operations hysecurity.com | 800-321-9947 17

INSTALLATION
PAD CONDITION
Pouring the Concrete
1. Follow the local building codes to identify the
frost line and determine the required depth
of the concrete pad. HySecurity recommends
a minimum 16-inch (40.6cm) depth with a
minimum 2-inch (51cm) extension above
ground level. Refer to Figure 3.
2. Before pouring the pad, consider conduit
placement so it ts within the connes of the
cutout in the SwingSmart base plate as shown
in Figure 3. Run separate conduits for:
zHigh voltage wiring (115/230V supply power)
including equipment ground
zlow voltage wiring (12V and 24V accessory
power) including:
• vehicle loop control wiring
• primary/secondary connections
zEarth ground (NEC/NFPA)
3. Extend conduit height 2-inches (51mm) above
the pad (4-inches/102mm above ground level).
Make sure the concrete forms are square with
the gate and the pad is level. Refer to Figure
3for minimum pad dimensions.
NOTICE
SwingSmart provides a 6 x 7-inch (15.2 x
17.7cm) cutout in its chassis base for conduit.
Refer to Figure 3. The design also provides a
9.6-inch (24.4cm) height between the control
box and chassis base for pulling and placement
of wires.
CAUTION
Be sure to restrict conduit to the 6 x 7-inch
(15.2 x 17.7cm) cutout in the chassis base if
you plan to use the extended battery backup
kit. The area designed for the optional dual
50Ah batteries may be obstructed if conduit
is routed elsewhere.
Figure 3. Pad Condition and Dimensions
7.6” (19.3 cm)
6" x 7"
(15.2cm x 17.7cm)
1.8” (4.6cm)
2.5”
(6.3 cm)
2.8”
(7.1 cm)
20” COVER
(50.8 cm)
1.5”
(3.8 cm)
22” COVER
(56 cm)
3.5”
(8.9 cm)
Conduit Area
Chassis Base
14.5 x 16”
36.8 x 40.6cm
Cover Area
Output
Shaft
Center
12” (30.5 cm)
minimum
14”
(35.6 cm)
21” (53.3 cm)
minimum
10.5”
(26.7 cm)
5.3”
(13.4 cm)
10.5” (26.7 cm)
5.7” (14.5 cm)
23” (58.4 cm)
minimum
Output Shaft Center
Drill 4 holes for
½" x 3 ½" concrete
anchors
6" x 7" conduit
area
Pad Depth: 16" minimum
2" minimum
(51mm)
(41cm)
Low voltage/
Communication
wires
Primary/Secondary
wires - optional
High voltage
30.2"
76.7cm
26.8"
(68cm)
Vehicle Loop
control wires
Earth ground
Ground level
9.6" (24cm)
control box
height
Stub out conduit
4-inches (102mm)
above ground
level
2-inch (51cm)
height above pad.
SwingSmart DC Programming and Operations MX3640-01 Rev. E ©2020
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USING AN EXISTING PAD
In many applications, SwingSmart may be a
replacement operator for an existing gate system.
Make sure the pad is level and inspect the pad for:
zCompliance with local building codes.
zAppropriate distance from the gate. Refer to
Figure 3.
zAppropriate dimensions for SwingSmart
installation.
zDurability.
To use an existing pad, take the following steps:
1. Remove any existing equipment from the pad.
2. Measure the pad to ensure it is sized properly
for SwingSmart.
3. Mark the center shaft location.
4. Follow the steps in Mounting the Operator.
CAUTION
Consider positioning the operator so existing
conduit exits through the cutout in the
SwingSmart base plate. Cutting small holes
in the base plate for pre-existing conduit is
permissible, but not recommended because
it can impair the strength of the chassis and
void the Limited Warranty.
UNPACKING THE OPERATOR
Prepare the gate operator for installation. See
Figure 4.
Figure 4. Unpacking the Operator
1. Remove the top cap by unscrewing the knob.
2. Unfasten the side cover latches.
3. Remove the front cover.
4. Use a Phillips-head screwdriver to remove the
two screws that secure the top of the rear cover.
Set the screws aside.
5. Remove the two wing nuts that secure the rear
cover to the base plate and set the rear cover
aside. Set the wing nuts aside.
6. Remove the four lag bolts and separate the
operator from the shipping boards.
1
2
3
4
65Front Cover
Rear Cover
NOTICE
Do not lose the Phillips-head screws or wing
nuts as they are used to secure the rear cover
when the installation is complete.
INSTALLATION
MX3640-01 Rev. E ©2020 SwingSmart DC Programming and Operations hysecurity.com | 800-321-9947 19

INSTALLATION
MOUNTING THE OPERATOR
Install the operator, by taking the following steps:
1. Assess any limitations in the surrounding area
such as curbs, walls, or bushes.
2. Before placing the operator on the pad,
measure and mark the output shaft center
on the concrete pad by selecting the X and Y
dimensions. Refer to Figure 5.
a. For short gates up to 10 feet (3m): If X
= 10.5", Set Y dimension at 14, 18, or 20".
(35.6, 45.7, or 50.8cm)
b. For medium gates up to 13 feet (3.9m):
If X = 12", Set Y dimension at 22, 24, or 28".
(55.9, 61, or 71cm)
c. For long gates up to 20 feet (6.1m): If
X = 15", Set Y dimension at 30, 35, or 40".
(76, 89, or 102cm)
3. Set the operator base on the concrete pad and
use it as a template. Position the operator base
so the center mark on the pad aligns with the
small hole in the base plate. Mark the fastener
and conduit cutouts. Remove the operator
from the concrete pad and drill the holes for
the concrete anchors.
4. Mount the operator with four ½ x 3½-inch
concrete anchors as shown in Figure 5.
Figure 5. Mounting Operator
Hinge Center
X
Y
Output Shaft Center
Photo Eye
Photo Eye
Potential entrapment area.
Minimum 16" (40.6cm) clearance
required. If less than 16", install a
photo-eye or edge sensor.
Fasteners
Concrete
Anchors (x4)
Concrete Pad
Base Plate
SwingSmart DC Programming and Operations MX3640-01 Rev. E ©2020
20 hysecurity.com | 800-321-9947