NIFTYLIFT Nifty Heightrider HR21 MK2 Series Assembly instructions

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Heightrider
Operating & Safety Instructions
MODEL HR21 SERIES
MK2
Manufactured by:
Niftylift Limited
Chalkdell Drive
Shenley Wood
Milton Keynes
MK5 6GF
England
www.niftylift.com
e-mail: [e-mail]
Tel: [phone]
Fax: [phone]
M50541/03

English/USA –07/17 HR21 Mk2
Original instructions Issue 3
HR21 MK2 EMERGENCY PROCEDURES
Emergency Stop
1) Push in red emergency stop to shut down all machine movement.
2) Release both emergency stops to restore normal controls.
Recovery from Base Controls
If normal controls are available (Fastest recovery time):
1) Switch to base, press green button and operate desired function lever(s).
If normal controls are not available:
2) Locate manual hand pump under control side canopy.
3) Attach supplied handle to hand pump.
4) Move and hold desired boom function lever in required direction.
5) Pump hand pump to activate selected function.
6) Release lever and stop pumping to halt machine movement.
7) If the cage has contacted a fixed object and cage overload has disabled the machine, move machine
slightly using steps 2-6. The overload alarm and visual warning will cease once normal controls are
available.
8) If normal controls are still not available, continue pumping to lower machine manually.
Recovery from Cage Controls
1) Press white override button situated on the cage console.
If engine is running, it will stop. Override mode is for booms only and will not operate drive.
2) Activate a single desired function paddle.
(Note: Multiple boom function is not available in override mode).
3) If the cage has contacted a fixed object and cage overload has disabled the machine, move machine
slightly using steps 1-2. The overload alarm and visual warning will cease and normal controls are
available.
4) Restart engine with selector switch.
5) Use normal controls if available for fastest recovery time.
Press green button or footswitch and operate desired function lever(s).
6) If normal controls are not available, continue using override button to lower machine using
auxiliary power.
SiOPS
If white button is flashing (SiOPS is active and cage is overloaded):
1) Follow procedure described in ‘Recovery from Cage Controls’ until green button flashes or
normal operation is restored.
If green button is flashing (SiOPS is active):
2) Press flashing green button and operate cage controls to manoeuvre machine to a safe position.
To reset footswitch and normal controls:
1) Release load from front of console.
2) Ensure cage controls are in neutral position and clear of objects.
3) Raise foot clear of footswitch then lower foot onto footswitch to reactivate.
Note: If footswitch is not reset within 15 seconds, then blue beacon on underside of cage will flash and a
warning announcement will sound until footswitch is reset as described.
For further information on all controls refer to Sections 4.2 and 4.3.
Emergency lowering instructions vary between different types of Mobile Elevating Work Platform. Niftylift recommend that
operators, site-safety personnel, and ground workers are trained in and practise these machine-specific procedures.

Height Rider/SP Series
Operating & Safety Instructions
English/USA –07/17
Original instructions
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Table of Contents
1Introduction and General Information 2
1.1 FOREWORD....................................................................................................... 2
1.2 SCOPE.............................................................................................................. 3
1.3 INTRODUCING THE HEIGHT RIDER SELF-PROPELLED (SP) SERIES.......................... 3
1.4 GENERAL SPECIFICATION................................................................................... 4
1.5 IDENTIFICATION (UK PLATE) ............................................................................... 5
1.6 EC DECLARATION OF CONFORMITY (Typical)........................................................ 7
2Safety 8
2.1 MANDATORY PRECAUTIONS............................................................................... 8
2.2 ENVIRONMENTAL LIMITATIONS......................................................................... 12
2.3 NOISE AND VIBRATION..................................................................................... 12
2.4 TEST REPORT ................................................................................................. 13
3Preparation and Inspection 14
3.1 UNPACKING .................................................................................................... 14
3.2 PREPARATION FOR USE ................................................................................... 14
3.3 PRE-OPERATIONAL SAFETY CHECK SCHEDULES ................................................ 15
3.4 PLACARD, DECALS & INSTALLATION (UK SPEC)................................................. 18
3.5 TORQUE REQUIREMENTS ................................................................................. 21
4Operation 22
4.1 CONTROL CIRCUIT COMPONENTS ..................................................................... 22
4.2 GROUND CONTROL OPERATION........................................................................ 24
4.3 PLATFORM CONTROL OPERATION..................................................................... 27
4.4 DRIVING CONTROLS ........................................................................................ 37
4.5 CAGE WEIGH SYSTEM...................................................................................... 38
4.6 BATTERIES AND CHARGING.............................................................................. 39
4.7 TRANSPORTING, TOWING, CRANEAGE, STORAGE AND SETTING TO WORK ........... 42
5Emergency Controls 46
5.1 GENERAL........................................................................................................ 46
5.2 IN THE EVENT OF AN INCAPACITATED OPERATOR............................................... 46
5.3 IN THE EVENT OF MACHINE FAILURE ................................................................. 46
5.4 INCIDENT NOTIFICATION................................................................................... 46
6Responsibilities 47
6.1 CHANGES IN OWNERSHIP ................................................................................ 47
6.2 MANUAL OF RESPONSIBILITIES (USA only)......................................................... 47
6.3 INSPECTION/SERVICE/PRE-HIRE CHECK LIST ..................................................... 48
Appendix A 51
Appendix B 56

Height Rider/SP Series
Operating & Safety Instructions
English/USA –07/17
Original instructions
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1Introduction and General Information
1.1 FOREWORD
The purpose of these manuals is to provide the customer with appropriate safety operating and
maintenance instructions essential for proper machine operation.
All information in these manuals should be READ and fully UNDERSTOOD before any attempt is made
to operate the machine. THESE MANUALS ARE VERY IMPORTANT TOOLS - Keep them with the
machine at all times.
The manufacturer has no direct control over machine application and use, therefore
conformance with good safety practices is the responsibility of the user and his operating
personnel.
All information in these manuals is based on the use of the machine under proper operating
conditions. Alteration and/or modification of the machine are strictly forbidden.
One of the most important facts to remember is that any equipment is only as safe as those
who operate it.
DANGER, WARNING, CAUTION, IMPORTANT, INSTRUCTIONS AND NOTICE
Any place these topics may appear, either in this manual or on the machine, they are defined as
follows:
DANGER: If not correctly followed there is a high probability of serious injury or death to personnel.
WARNING OR CAUTION:If not correctly followed there is some possibility of serious injury or death to
personnel.
THE 'SAFETY ALERT' SYMBOL IS USED TO CALL ATTENTION TO POTENTIAL
HAZARDS THAT MAY LEAD TO SERIOUS INJURY OR DEATH, IF IGNORED.
IMPORTANT AND INSTRUCTIONS: Denotes procedures essential to safe operation and prevention of
damage to or destruction of the machine.
NOTICE: Indicates general safety rules and/or procedures relating to the machine.
It is the owner's/user's responsibility to know and comply with all applicable rules,
regulations, laws, codes and any other requirements applicable to the safe use of this
equipment.

Height Rider/SP Series
Operating & Safety Instructions
English/USA –07/17
Original instructions
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1.2 SCOPE
These operating instructions contain all the necessary information required to allow the safe operation
of any Niftylift Height Rider 21 (SP64 in the USA), powered by diesel (D) and DC electric (E).
For further technical information, circuit diagrams and specific instructions for all maintenance which
may need to be carried out by specialist trained personnel, see the associated Workshop and Parts
manual for your model of Niftylift Height Rider.
1.3 INTRODUCING THE HEIGHT RIDER SELF-PROPELLED (SP) SERIES
Please note at the time of going to press all information, illustrations, details and descriptions contained
herein are valid. Niftylift reserves the right to change, modify or improve its products without any
obligations to install them on previously manufactured machines.
If, after reading this manual you require further information, please do not hesitate to contact us.
Niftylift Ltd, Chalkdell Drive, Shenley Wood, Milton Keynes MK5 6GF, Great Britain
Tel: [phone]Fax: [phone]
Niftylift Inc, 1525 S. Buncombe Road, Greer, SC 29651 USA
Tel: [phone]Fax: [phone]
Nifty Pty Ltd, 11 Kennington Drive, Tomago, NSW 2322, Australia
Tel: [phone]Fax: [phone]
Driven from the platform, the Niftylift Height Rider 21 (SP64) is an extremely versatile articulated boom
platform of unique and simple design. The HR21 can place two men and their tools at a height of
20.8m (68ft 2in) or an outreach of 13.0m (42ft 8in).
The booms are mounted via a 355opowered swing mechanism onto a compact narrow base with a
tight turning circle that ensures excellent manoeuvrability and maximum efficiency.
High traction tyres and powerful hydraulic wheel motors give unsurpassed performance with the option
of fast drive speed when the booms are in the stowed position. Automatic braking and audible alarms
activated by a four degree tilt sensor help to prevent the operator from working on unsafe terrain whilst
elevated.
A digital control system gives smooth, reliable movement of the platform and maximum reliability in the
harshest environments.
Models include the following:
D: - DIESEL
HYBRID - (DIESEL & BATTERY)

Height Rider/SP Series
Operating & Safety Instructions
English/USA –07/17
Original instructions
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1.4 GENERAL SPECIFICATION
FEATURE
HR21 4x4
MAXIMUM HEIGHT - WORKING
20.8m
68ft 2in
MAXIMUM HEIGHT - PLATFORM
18.8m
61ft 8in
MAXIMUM OUTREACH
13.0m
42ft 8in
MAXIMUM HEIGHT –STOWED
2.18m
7ft 2in
MAXIMUM WIDTH
2.27m
7ft 5in
MAXIMUM LENGTH –STOWED
6.62m
21ft 8in
MAXIMUM LENGTH - TRANSIT
5.47m
17ft 11in
PLATFORM CAPACITY - Europe
250kg (550lbs)
WHEELBASE
2.30m
7ft 6in
TURNING RADIUS –OUTSIDE
3.89m
12ft 9in
TURRET ROTATION
3550
TURRET TAIL SWING
0.45m
1ft 6in
TRAVEL SPEED
0 –6.0kph
0 –3.7mph
PLATFORM SIZE
1.80m x 0.85m
5ft 11in x 2ft 9in
HYDRAULIC PRESSURE
350bar
TYRES
Solid
GRADEABILITY
45%
MINIMUM VEHICLE WEIGHT
6,640kg
14,639lb
MAXIMUM GROUND PRESSURE
0.1122kN/cm2
23,455lb/ft2
POINT LOAD
40.6kN
MAXIMUM ALLOWABLE INCLINATION
4.00
POWER SOURCE
DE (Diesel & Battery) - Kubota D902 engine and
8 x 6v 390 AH batteries
D (Diesel) Perkins 403D engine
FUEL TANK CAPACITY
42 Litres
11.1 US Gallons
SOUND POWER LEVEL
SOUND PRESSURE LEVEL Base Controls
Cage Controls
105dBA
76dBA
78dBA

Height Rider/SP Series
Operating & Safety Instructions
English/USA –07/17
Original instructions
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1.5 IDENTIFICATION (UK PLATE)
This manufacturer’s plate is attached to the chassis on each machine at the time of
manufacture on every Niftylift. Please ensure all sections have been stamped and are
legible.

Height Rider/SP Series
Operating & Safety Instructions
English/USA –07/17
Original instructions
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1.5a IDENTIFICATION (USA PLATE)
This manufacturer’s plate is attached to the chassis on each machine at the time of
manufacture on every Niftylift. Please ensure all sections have been stamped and are legible.

Height Rider/SP Series
Operating & Safety Instructions
English/USA –07/17
Original instructions
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1.6 EC DECLARATION OF CONFORMITY (Typical)

Height Rider/SP Series
Operating & Safety Instructions
English/USA –07/17
Original instructions
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2Safety
2.1 MANDATORY PRECAUTIONS
When operating the Niftylift, your safety is of utmost concern. In order to fully appreciate all aspects of
the machine’s operation it should be ensured that each operator has READ and fully UNDERSTOOD the
relevant manual covering machine use, maintenance and servicing. If any doubts exist concerning any
points covered in this manual, contact your local dealer or Niftylift Ltd.
Before using any Niftylift, thoroughly inspect the machine for damage or deformation to all major
components. Likewise, check the control systems for hydraulic leaks, damaged hoses, cable faults or
loose covers to electrical components. At no time should damaged or faulty equipment be used -
Correct all defects before putting the platform to work. If in doubt, contact your local dealer or Niftylift
Ltd (see front cover for address).
THE MANUFACTURER HAS NO DIRECT CONTROL OVER THE MACHINE
APPLICATION AND USE. THEREFORE CONFORMITY WITH GOOD SAFETY
PRACTICES IS THE RESPONSIBILITY OF THE USER AND HIS OPERATING
PERSONNEL. FAILURE TO UNDERSTAND AND FOLLOW ALL SAFETY RULES
COULD RESULT IN SERIOUS INJURY OR DEATH.
2.1.1 Only trained persons are permitted to operate the Niftylift.
2.1.2 Always operate the Niftylift in accordance with these model-specific Operating & Safety Instructions.
2.1.3 Before use each day and at the beginning of each shift the Niftylift shall be given a visual inspection
and functional test including, but not limited to, operating and emergency controls, safety devices,
personal protective clothing, including fall protection, air, hydraulic and fuel system leaks, cables and
wiring harness, loose or missing parts, tyres and wheels, placards, warnings, control markings and
Operating and Safety Manuals, guards and guard rail systems and all other items specified by the
manufacturer.
2.1.4 Any problems or malfunctions that affect operational safety must be repaired prior to use of the
platform, with specific regard to any safety components refer to the Parts Manual for part numbers and
details. If in doubt, contact Niftylift Ltd (Details on page 3). Ensure wheels are chocked before
carrying out any maintenance that involves gearbox disengagement as described in
Section 4.7.2
2.1.5 Always ensure that all warning labels, instructions, placards, control markings and Operating & Safety
Manuals are intact and clearly legible. If replacements are required contact your local dealer or Niftylift.
Always obey the safety and operating instructions on labels.
2.1.6 Do not alter, modify, or disable in any way the controls, safety devices, interlocks, or any other part of
the machine.
2.1.7 The user must ensure that, prior to and during use, the working area and transport route is free from
possible hazards such as, but not limited to, uneven ground drop-offs, holes, bumps, obstructions,
debris, floor and overhead obstructions, high voltage conductors, wind and weather, unauthorised
persons and any other possibly hazardous conditions.

Height Rider/SP Series
Operating & Safety Instructions
English/USA –07/17
Original instructions
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2.1.8 This machine contains several hazardous substances such as but not limited to: Battery acid, Hydraulic
Fluid, Engine Coolant, Antifreeze, Diesel Fuel, Petrol, Engine Oil, Grease, Gasoline.
2.1.9 Covers and canopies should remain closed when the machine is in operation. Only trained personnel
should carry out maintenance on the machine, ensuring at all times they protect themselves from
electrical, heat and mechanical hazards.
2.1.10 Never exceed the maximum platform capacity, as indicated on the decals and machine serial plate.
2.1.11 Only operate the Niftylift on a firm, level surface.
2.1.12 Never position any part of the Niftylift inside the Minimum approach distances (MAD) to above-
ground electrical conductors as listed in the table below. (Reference ISO 18893:2014).
Voltage range (kV)
MAD (m)
<0.7
1
≥0.7 to 7
1.2
>7 to 50
3
>50 to 220
4
>220 to 500
5
>500 to 750
10
>750 to 1000
13
>1000 to 1250
16
THIS MACHINE IS NOT INSULATED.
If in doubt, contact the local appropriate governing authority.
2.1.13 On entering the platform ensure that the drop down entry bar is closed afterwards.
2.1.14 Use of an approved full-body harness and short lanyard, hard hat and appropriate safety clothing is
mandatory. Fasten harness to designated harness securing points within the platform and do not
remove until leaving the platform whilst in the stowed position. Note; if working next to or over water,
the risk of injury from either falling or drowning must be assessed. Then the decision can be made if it
is appropriate to wear a harness.
2.1.15 Always remain standing within the platform. Do not attempt to increase your height or
reach by standing and/or climbing on the platform guard rails or any other object.
KEEP YOUR FEET ON THE PLATFORM FLOOR. Do not sit, stand or climb on the
guard rail, mid rail or boom linkage. Use of planks, ladders or any other devices on
the Niftylift for achieving additional height or reach shall be prohibited.
2.1.16 Do not use the platform levelling system to artificially increase the outreach of the platform. Never use
boards or ladders in the platform to achieve the same result.
2.1.17 Do not use the platform to lift overhanging or bulky items that may exceed the maximum capacity or
carry objects that may increase the wind loading on the platform. (e.g. Notice boards etc.)

Height Rider/SP Series
Operating & Safety Instructions
English/USA –07/17
Original instructions
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2.1.18 The Niftylift shall not be operated from a position on trucks, trailers, railway cars, floating vessels,
scaffolds or similar equipment unless the application is approved in writing by Niftylift Ltd in Great
Britain.
2.1.19 Always check that the area below and around the platform is clear of personnel and obstructions
before lowering or slewing. Care should be taken when slewing out into areas where there may be
passing traffic. Use barriers to control traffic flow or prevent access to the machine.
2.1.20 Stunt driving and horseplay, on or around the Niftylift, is not permitted.
2.1.21 When other moving equipment or vehicles are present, special precautions shall be taken to comply
with local ordinances or safety standards established for the work place. Warnings, such as but not
limited to, flags, roped off areas, flashing lights and barricades shall be used.
2.1.22 Before and during driving while the platform is elevated, the operator shall maintain a clear view of the
path of travel, maintain a safe distance from obstacles, debris, drop offs, holes, depressions, ramps
and other hazards to ensure safe elevated travel. Maintain a safe distance from overhead obstacles.
2.1.23 The aerial platform is not equipped for or intended for use on a public highway.
2.1.24 Under all travel conditions the operator shall limit travel speed according to conditions of ground
surface, congestion, visibility, slope, location of personnel and other factors causing hazards of
collision or injury to personnel.
2.1.25 The aerial platform shall not be driven on grades, side slopes or ramps exceeding those for which the
aerial platform is rated by the manufacturer.
2.1.26 It shall be the responsibility of the user to determine the hazard classification of any particular
atmosphere or location. Aerial platforms operated in hazardous locations shall be approved and
suitable for the duty. (See ANSI/NFPA 505 where applicable).
2.1.27 The operator shall immediately report to his supervisor any potentially hazardous location(s)
(environment) which become evident during operation.
2.1.28 If an operator encounters any suspected malfunction of the Niftylift or any hazard or potentially unsafe
condition relating to capacity, intended use or safe operation, they shall cease operation of the Niftylift
and request further information as to safe operation from their management, or owner, dealer or
manufacturer before further operation of the Niftylift.
2.1.29 The operator shall immediately report to their superior any problems or malfunctions of the Niftylift,
which becomes evident during operation. Any problems or malfunctions that affect the safety of
operation shall be repaired prior to continued use.
2.1.30 The boom and platform of the Niftylift shall not be used to jack the wheels off the ground.
2.1.31 The Niftylift shall not be used as a crane.
2.1.32 The Niftylift shall not be positioned against another object to steady the platform.
2.1.33 Care should be taken to prevent rope, electrical cords and hoses from becoming entangled in the aerial
platform.
2.1.34 Batteries shall be recharged in a well-ventilated area free of flame, sparks or other hazards (e.g. do not
smoke near the machine), which may cause explosion. Highly explosive hydrogen gas is produced
during the charging process.

Height Rider/SP Series
Operating & Safety Instructions
English/USA –07/17
Original instructions
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2.1.35 If the platform or elevating assembly becomes caught, snagged or otherwise prevented from normal
motion by adjacent structure or other obstacles, such that control reversal does not free the platform,
all personnel shall be removed from the platform safely before attempts are made to free the platform
using ground controls.
2.1.36 When the machine is not in use always stow the booms correctly. NEVER LEAVE
THE KEY IN THE MACHINE,if it is to be left for any period of time. Use wheel
chocks if leaving on an incline.
2.1.37 The engine must be shut down while fuel tanks are being filled. Fuelling must be done in a well-
ventilated area free of flame, sparks or any other hazard that may cause fire or explosion. PETROL
(GASOLINE) AND DIESEL FUELS ARE FLAMMABLE.
2.1.38 NEVER START THE NIFTYLIFT IF YOU SMELL PETROL (GASOLINE), LIQUID
PROPANE OR DIESEL FUEL. THESE FUELS ARE HIGHLY FLAMMABLE
2.1.39 The operator must ensure that engine powered machines are used in a well-ventilated area to minimise
the risk of carbon monoxide poisoning.
2.1.40 The operator shall implement means provided to protect against use by unauthorised persons.
2.1.41 Never remove anything that may affect the stability of the machine such as, but not limited to, batteries,
covers, engines, tyres or ballast.
2.1.42 The operator must ensure that the controls are not obstructed (e.g. by tools or equipment) and clear
access to the Emergency Stop is available at all times.
2.1.43 All persons in the cage must take suitable precautions to prevent items falling or being ejected from the
cage. E.g. Tethering tools to the machine or operator if practical and an assessment of any resulting
risks is acceptable.
2.1.44 Hydraulic oil escaping under pressure can penetrate the skin and cause
serious injury. Do not allow hydraulic oil to squirt or spray. Seek
immediate medical attention in the event of hydraulic oil
penetrating the skin. Wear chemical-resistant protective gloves and
suitable eye protection when handling hydraulic oil. Relieve system
pressure before removing any hydraulic connections, undo fittings
slowly to make sure there is no residual pressure. If pressure is
detected, allow it to be released slowly before completely removing
hose. Fluid leaks may not be visible to the naked eye. Use a piece of cardboard to check for leaks, not
your hand. Never install hydraulic lines or components that are damaged.
2.1.45 The HR21 MK2 has been tested in a UKAS accredited electromagnetic compatibility (EMC) chamber
and complies with the relevant clauses of EN61326-3-1:2008, EN61000-6-2:2005 and EN55012:2007
for emissions and immunity. Niftylift offer a generator option on this machine, but cannot control the
device that is connected to the system or the resulting variation in the amplitude of electrical noise
produced when operating the generator. Niftylift therefore recommend that the generator is not used
when the machine is located near any equipment that may be sensitive to electromagnetic disturbance.

Height Rider/SP Series
Operating & Safety Instructions
English/USA –07/17
Original instructions
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2.2 ENVIRONMENTAL LIMITATIONS
Unless specifically configured otherwise, the machine will have a short operational time in extreme
temperatures such as freezers and cold storage, due to reduced battery performance. For electrical
cables and components, the temperature must be within the range -5°C to 60°C.
The machine is limited in high temperatures because of the cooling requirement for engines and
hydraulic oil. Coolant temperatures must be within the range -37°C to 110°C (at 50% mixture of water
to anti-freeze). Oil temperature must not exceed –23°C to 93°C.
The recommended operational range for these machines is - 5°C to +30°C. Please contact
Niftylift Ltd for special considerations if the machine is required to operate outside these
temperatures.
Extended operation in dusty environments is not recommended; frequent cleaning will be necessary. All
dust, dirt, salt encrustation, excess oil or grease should be removed. Deposits of paint or bitumen,
particularly on legends or labels should be removed.
All standard Niftylift machines are rated for a wind speed of 12.5 m/s, which equates to 45kph / 28mph
or force 6 on the Beaufort scale. No attempt should be made to operate a Niftylift in wind strengths
above this limit and if the operator has any doubts over the wind speed they should cease operation
immediately until it can be established that the wind speed has fallen to a safe level.
DO NOT USE THE NIFTYLIFT IN ELECTRICAL STORMS
2.3 NOISE AND VIBRATION
The airborne noise emission on the Height Rider range of machines does not exceed a sound power
level of 105dB (A), measured within a hemisphere of 16m, under equivalent continuous A-weighted
sound pressure test conditions. This was based on a Diesel powered machine, working on high
throttle, and under load. All other models will exhibit significantly lower emissions than this figure,
dependant on power option.
Sound pressure level at base controls does not exceed 76dBA, measured at 1.5m from floor and 1m
from base control panel. The sound pressure level at cage controls does not exceed 78dBA, measured
at 1.5m from cage floor.
In normal operation the vibration level to which the operator is subjected will not exceed a weighted
root mean square acceleration value of 2.5 m/s2.

Height Rider/SP Series
Operating & Safety Instructions
English/USA –07/17
Original instructions
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2.4 TEST REPORT
All Niftylift machine models are subjected to a comprehensive ‘type test’ which examines the worst-
case combination of safe working load (SWL), overload, windage, inertia and pull force to assess the
various safe stability criteria. Self propelled machines are also subjected to kerb and braking tests at
the SWL to satisfy additional dynamic stability requirements.
Each individual machine is then subjected to static overload tests on flat level ground with 150% of the
SWL, exceeding the requirements of BS EN280:2013 for power operated MEWPs. Self propelled
machines are also tested at the maximum working angle plus 0.5º with a test load of 125% of the
SWL. Finally, on all machines, a functional test is performed with 110% of SWL.
All safety devices are checked for correct operation, operating speeds are checked against benchmark
figures and the dynamic functions ensure that all acceleration and deceleration forces are within
acceptable limits. All noted defects are rectified and recorded before the machine is permitted to enter
into service.

Height Rider/SP Series
Operating & Safety Instructions
English/USA –07/17
Original instructions
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3Preparation and Inspection
3.1 UNPACKING
Since the manufacturer has no direct control over the shipping or carriage of any Niftylift it is the
responsibility of the dealer and/or owner and/or lessee to ensure the Niftylift has not been damaged in
transit and a Pre-operational Report has been carried out by a qualified engineer before the aerial
platform is put into service.
1) Remove all ropes, straps, and or chains used to secure the aerial platform during transit.
2) Ensure any ramp, loading dock or forklift used is capable of supporting or lifting the aerial platform.
3) If the aerial platform is to be driven off, please ensure that the operator has read and fully
understood this entire manual. Refer to the appropriate section for precise operating instructions.
**Carry out the Pre-operational Report (Refer to Section 6.3) before placing machine in
service.
3.2 PREPARATION FOR USE
Whilst every effort has been made at the Niftylift factory to ensure your machine arrives in a safe and
operable condition it is necessary to carry out a systematic inspection prior to putting the aerial
platform into service.
THIS IS NOT A REQUEST IT IS MANDATORY
To assist the user in this task you will find enclosed a Pre-operational Report, which must be filled out
upon delivery/receipt of the machine.
Before the user carries out the Pre-operational Report he must have read and fully understood all the
contents of the Operating, Safety and Maintenance Manual.
WARNING - DO NOT OPERATE A POTENTIALLY DEFECTIVE OR
MALFUNCTIONING MACHINE. CORRECT AND REPAIR ANY DEFECTS BEFORE
OPERATING YOUR NIFTYLIFT.
MACHINE STABILITY - The Hybrid machine requires battery mass for stabilisation. If
the batteries or any other significant component have been removed, the machine
will be unstable. Contact Niftylift, UK before removal or replacement of any
significant component.

Height Rider/SP Series
Operating & Safety Instructions
English/USA –07/17
Original instructions
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3.3 PRE-OPERATIONAL SAFETY CHECK SCHEDULES
Before use each day and at the beginning of each shift the aerial platform shall be given a visual
inspection and functional test including, but not limited to, the following: It is recommended that these
be performed at regular intervals as indicated on each checklist.
3.3.1 DAILY SAFETY CHECKS
1) Check that all labels (decals) are in place and legible
2) Visually inspect the machine for damaged or loose components.
3) Check that batteries are charged (Refer to Section 4.6 for further information).
4) Check the fuel level (if applicable).
5) Check that canopies/covers and guards are in place and secure.
6) Check that the boom rest switch is operable
7) Check that control levers are secure and operate freely.
8) Check that operating buttons and emergency stop buttons function correctly.
9) Check the operation of the manual hand pump.
10) Visually inspect all hydraulic hoses and fittings for damage or leaks.
11) Check that the platform pivot pins and their tag bolts are secure.
12) Check that the tilt alarm is functioning correctly (On a slope of 40or more the alarm should sound
and drive should be disabled).
13) Check the operation of SiOPS (Refer to Section 4.3.6).
14) Check the operation of the cage weigh system.
3.3.2 WEEKLY SAFETY CHECKS
1) Inspect tyres and wheels for damage and wear.
2) Check that the joystick manipulators are secure.
3) Check hydraulic oil level, ISO Grade 22 (Europe), Grade 32 (Rest of World).
4) Check engine coolant level. Caution, the cooling system is pressurised, so allow engine to cool
sufficiently before removing filler cap.
5) Inspect the engine air filter and clean or replace if necessary.
6) Inspect hose track for damage or missing parts.

Height Rider/SP Series
Operating & Safety Instructions
English/USA –07/17
Original instructions
16
3.3.3 MONTHLY SAFETY CHECKS
1) Check the engine oil level. Check wheel nuts are secured (torque 166ft lbs / 225Nm).
2) Check that the slew worm is secured and correctly in mesh. Clean and re-grease.
3) Check the track rod linkages.
4) Inspect brakes for operation and wear.
5) Inspect the engine fuel tank for damage or leaks.
6) Check telescopic boom wear pads and nylon studs (if applicable).
7) Every Six months perform a thorough examination in accordance with the ‘Lifting Operation
and Lifting Equipment Regulations’ (LOLER) 1998, Regulation (9)(3)(a).
3.3.4 ANNUAL SAFETY CHECKS
1) Check that all pivot pins and their tag bolts are secure.
2) Inspect for any cracks or badly rusted areas on booms and chassis.
3) Change the hydraulic oil filters.
4) Check the bushes in the front wheel hubs for wear.
5) Check that slew ring bolts are secure (torque 218ft lbs. 295Nm).
Toughcage
Niftylift toughcage is fully UV stabilised for outdoor use in the most demanding climates. However, the
user and machine owner should consider the following;
Discolouration of the material may occur; this is a natural aging process which does not
significantly alter the material properties.
Degredation to the floor may occur as a consequence of product use and effect of UV exposure.
The toughcage’s multi-layer construction means degradation of the top surface may occur over
time without compromising the structural strength of the internal and base layers.
The rate at which the toughcage floor ages is dependent upon the machines application and its
country of use (Typical levels of UV exposure). Refer to table below for aging rate applicable to your
specific area.
UK, NETHERLANDS, GERMANY, POLAND, SCANDINAVIA, CANADA, RUSSIA
14 years
FRANCE, ITALY, USA (NORTH EAST STATES)
11 years
SPAIN, GREECE, TURKEY, CHINA, USA (MID WEST STATES), AUSTRALIA (TASMANIA)
9.5 years
MALAYSIA, INDONESIA
8 years

Height Rider/SP Series
Operating & Safety Instructions
English/USA –07/17
Original instructions
17
USA (SOUTH STATES), SOUTH AMERICA, AUSTRALIA (VICTORIA, NEW SOUTH WALES)
7.5 years
USA (WEST STATES), SOUTH AFRICA, INDIA, PAKISTAN, IRAN, AUSTRALIA (WESTERN,
SOUTH, QUEENSLAND)
7 years
NORTH AFRICA, SAUDI, DUBAI, AUSTRALIA (NORTHERN TERRITORY)
6 years
Note: The date of manufacture of the toughcage floor is located on its underside.
Niftylift recommends that the user and machine owner regularly inspect the toughcage floor for
damage. If any significant damage is found then the floor must be replaced. For further guidance
please contact Niftylift Limited.

Height Rider/SP Series
Operating & Safety Instructions
English/USA –07/17
Original instructions
18
3.4 PLACARD, DECALS & INSTALLATION (UK SPEC)
ITEM
DESCRIPTION
NUMBER
QTY
1
Serial Plate
P15383
1
2
Clunk Click
P19961
1
3
IPAF ‘Are you trained?’
P22055
2
4
Caution - ‘SiOPS’
P22820
1
5
“If E-Stop Disabled
P14864
2
6
‘Do not place objects on controls’
P21511
1
7
Danger Warning - Icons
P29379
1
8
Danger Warning - Text
P29380
1
9
Hydraulic levers –Base (on canopy)
P29752
1
10
Battery Drain
P19850
1
11
Daily Checks
P14908
1
12
Diesel
P14414
1
13
Emergency controls location
P21700
1
14
Operating Instructions
P14892
1
15
Chain Inspection
P16535
1
16
Hydraulic Levers –Base
P29667
1
17
Manual Descent
P29668
1
18
Hydraulic Oil
Low Temperature Bio Oil
P14415
P23622
1
1
19
Pressurised tank
P16365
1
20
Oil Level Indicator
P14676
1
21
Battery disconnect
P29666
1
22
Do not jet wash
P29665
2
23
Charger Socket 240V
P26425
1
24
Charger Socket 110V
P26424
1
25
Isolator button
P26724
1
26
Point Load 40.6 kN
P20709
4
27
Lifting point
P14786
4
28
Tie Down Points
P14958
4
29
Gearbox Disengage
P18811
2
30
General crush hazard
P14782
9
31
No Step
P14785
2
32
Hot surfaces/Moving objects
P22314
1
33
Noise Warning 105dB
P29974
1
34
Level Sensor testing
P23801
1
35
Raise flyboom
P19442
1
36
Slew pin
P18517
1
37
Harness Point
P14883
2
38
Cage Gate Warning
P18335
1