Nilfisk-Advance RS 501 User manual

RS 501
ENGLISH INSTRUCTIONS FOR USE
FRANÇAIS INSTRUCTIONS D’UTILISATION
ESPAÑOL INSTRUCCIONES DE USO
PORTUGUÊS INSTRUÇÕES DE USO
33015498(3)2008-02
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RS 501 33015498(3)2008-02 I
1
5364
2
S311362
1
S310810
B
C
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II 33015498(3)2008-02 RS 501
S311296
D
ijk l m n
25
24
abcdef
25
24
223 22 21 20 19 28 17
26 1
27
6
7
8
9
10
34 5
11
16
15
14
13
12
op
gh
18
29
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RS 501 33015498(3)2008-02 III
S311380
E
28
1c
1b 1a
20
29
23
24
7
11
17
16
13
14
22
4
3
6
8
25 2
10
9
5
1
12
15
21
18
19
30
31
32
26
27
Risk of machine tip-over and serious injury
Sharp turns must be made at slowest possible speed.
Do not - Turn abruptly
- Turn on incline
- Turn with hopper raised
Never raise hopper on incline.
Operating on incline or with weight in the hopper increases instability.
Regularly check tires for appropriate air pressure according to Operator’s Manual.
33
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IV 33015498(3)2008-02 RS 501
S311381
F
7
30 86
32
1
2
5
9
10 11
4
3
26 28
24
21 22 23 20
12
13
14
29
15
17
16
18
19
27
31
25
33
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RS 501 33015498(3)2008-02 V
S311364
G
26
27
5
4
6
72
8
10
9
1
24
23 11
22
25
21
19
20 19 18
7
17 15
16 14
13
122928
3
30
31
33
32
34
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VI 33015498(3)2008-02 RS 501
44
312
12
3
S310881 S310882
1
1
3
4
2
S310883 S311365
1
2
3
2
1
1
S311382 S311366
1
1
3
21
S311374 S310888
H I
J
L
N
K
M
O
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RS 501 33015498(3)2008-02 VII
234
1
4
5
S310889
1
2
S310824 S310890
S310891 S310892
1
2
3
S311367 S310894
P
Q
S
U
R
T
V
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VIII 33015498(3)2008-02 RS 501
3
1
2
3
2
S311368
S311383 S310897
2
6
1
4
8
3
5
78
1
1
12
9 11
10
7
8
S311369
W
X
Z
Y
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RS 501 33015498(3)2008-02 IX
S310900
S310899 S310901
1
2
1
2
4
3
S311253 S311254
S310904 S310905
AA AB
AD
AF
AC
AE
AG
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X33015498(3)2008-02 RS 501
S310907 S310908
S310909 S311255
1
2
3
S311371
AH AI
AJ
AN
AK
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RS 501 33015498(3)2008-02 XI
F6A
K
M1
87a 85
B1
B
-
+
Rx
85
87a
Ry
30 86
30 86
85
R1 30
L
T
50 86
87
15/54
C1
02
1
30
50
F7A F5A
F2A
C5
B4
A
EV1
85
R2 30
S1
86 87
Bx
B5
S6
S4
S3
S2
B2 B3
S16 C3
G2
C4
30
87a
R3 85
86
S5 B8
31
15
30
2.0
4.0
15/54
RD
BK
RD
RD
BU-BK
BN-BK
GY-RD
RD
VT-RD
BK
BN-BK
BK
BN
RD
VT-RD VT-RD
BK
BU-BK
GY-RD GY-RD GY-RD
PK-WH PK-WH PK-WH
BK
PK-BK
BK RD
LIGHT PK
LIGHT BU-WH
BK
OG-GN
BK
PK-YE
GY-GN
RD-BK PK-WH
BK
OG-GN
BK
BN-BK
Continued
Continued
S311484
AL-1
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XII 33015498(3)2008-02 RS 501
EV2 EV3
L7 S7L8 L9 L10 L16
F3B F4B
1
032
1/3 C2
F8A
S17
M8
I7
1/3 C2
F1A F2B
F1B
0
M2
B7
I1
I 0 II
1
L4L1 L2 L3 L5 L6
7
S10
120
1/3 C2
R4
I2
34 61
2 8 5
S9
10
B6
AA
C
1
31
15 30
31
15 30
15/54
4.2
2.2
BN-BK
PK-YE
PK-BK
BK
PK-YE
BU-BK
BU
WH-YE
WH-RD
WH-GN
YE-GN
YE-RD
OG
OG-RD
BK
BK
WH
OG
BU-WH
BK
BK
OG
LIGHT BU
LIGHT BU
BU
BU
BU
BU
BU
YE-RD
RD RD
BN-BK
YE
YE YE
GY-YE
VT
YE-RD GY-YE GY-YE YE-RD
GY-YE
GY-YE
BK
BU
Continued Continued
Continued Continued Continued
S311484
AL-2
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RS 501 33015498(3)2008-02 XIII
L11 L12 S8
L13 L14L14
F5B F6B
M7 M3
L15 G1
M4
S11
M5
87
R5
85
86
S12
I3
7
429
II I0510
I4
3
I05
87a
30
RS
D2
I5
S13 02 1
D1
S14
F4A F3A
C6
M6
TM
R6
85 87
86 30
P
R7
85 87
86 30
I6 2 5 1
2
I
03
6
S15
F7B
AS
31
15 30
4.3
2.3
GY-YE
VT
GY-BK
GY
VT-BK VT
VT-BK
WH-RD
BU-RD
BU-RD
BK
RD
BK
WH-RD
BK
WH-YE
WH
WH-RD
WH-BU
PK
WH
WH-BU
BU-BK
OG
GN-WH
GY-BK
WH-RD
BK
WH-RD
GY-RD
WH-RD
WH
BN
YE-GN
BK
BK
Continued Continued Continued
S311484
AL-3
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XIV 33015498(3)2008-02 RS 501
S311485
AM
ABPT
M
ab
10µm
60µm
60µm
50
77
52 53
DX
SX
68
69
70
55 62 63
73
59
61
66
66
67
60
65
71
74
72
54
64
56 57
80cc
30bar
80cc
130bar
8.1cc
CAPACITÀ SERBATOIO /TANK CAPACITY:40.6 lt.(10.73 U.S.gal.)
CAPACITÀ IM PIANTO /SYSTEM CAPACITY:58 lt.(15.32 U.S.gal.)
40cc
18bar
90bar
21cc
11.23cc
14.1cc
210bar
58
8.7 l/m in
13.1 l/m in 150bar
150bar
Versione [B]/[B]Version :175cc
(Standard)
250bar
250bar
Versione [C]/[C]Version :200cc
2600 RPM
(M AX)
76
75
51
60µm
10µm
79
ASPIRAZIO NE ACQ UA/
W ATER INLET
USCITÀ ACQ UA/
W ATER OUTLET
C1 C2
B
A
78
T
P
B
A
13
2
80
PT
B1
A1
A
1
2
3
4
P
B2
A2
102
13
2
1:1
1:1
9cc
A
B
M 1
M 2
L1
T
P
R
L
A
A
A
A
A
A
A
A
A
P1 L2
A
B
A
B
EV3 EV2
A
50X350X 35
40X95X 20
40X95X 20
N 2 48X85 32
40X70X 25
T
B
A
B
T
P
S
81
10µm
21.8 l/m in
A
A
A
A
B
B
c
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INSTRUCTIONS FOR USE ENGLISH
RS 501 33015498(3)2008-02 1
TABLE OF CONTENTS
INTRODUCTION..............................................................................................................................................................3
MANUAL PURPOSE AND CONTENTS ..........................................................................................................................................3
TARGET...........................................................................................................................................................................................3
HOW TO KEEP THIS MANUAL.......................................................................................................................................................3
IDENTIFICATION DATA...................................................................................................................................................................3
OTHER REFERENCE MANUALS...................................................................................................................................................3
SPARE PARTS AND MAINTENANCE.............................................................................................................................................3
CHANGES AND IMPROVEMENTS ................................................................................................................................................ 3
SAFETY ...........................................................................................................................................................................4
SYMBOLS .......................................................................................................................................................................................4
GENERAL INSTRUCTIONS............................................................................................................................................................4
UNPACKING/DELIVERY.................................................................................................................................................6
MACHINE DESCRIPTION............................................................................................................................................... 6
OPERATION CAPABILITIES...........................................................................................................................................................6
CONVENTIONS ..............................................................................................................................................................................6
DESCRIPTION................................................................................................................................................................................7
TECHNICAL DATA...........................................................................................................................................................................9
ENVIRONMENTAL CONDITIONS..................................................................................................................................................11
WIRING DIAGRAM........................................................................................................................................................................12
HYDRAULIC DIAGRAM................................................................................................................................................................13
ELECTRICAL FUSES....................................................................................................................................................................13
ACCESSORIES/OPTIONS............................................................................................................................................13
USE................................................................................................................................................................................14
GENERAL CAUTIONS..................................................................................................................................................................14
BEFORE START-UP......................................................................................................................................................................14
DIESEL ENGINE STARTAND STOP............................................................................................................................................14
STARTING AND STOPPING THE MACHINE...............................................................................................................................15
MACHINE OPERATION ................................................................................................................................................................17
HOPPER DUMPING......................................................................................................................................................................17
USING THE REAR SUCTION PIPE (*).........................................................................................................................................18
USING THE WINDSCREEN WIPER/WASHER ............................................................................................................................18
USING THE CAB HEATING..........................................................................................................................................................18
USING THE CAB CLIMATE CONTROL SYSTEM (*)....................................................................................................................18
LIGHTING SYSTEM OPERATION................................................................................................................................................19
HAZARD WARNING LIGHT OPERATION....................................................................................................................................19
HOPPER MANUAL LIFTING.........................................................................................................................................................19
LIFTED HOPPER LOCKING PIN INSTALLATION........................................................................................................................19
LIFTED HOPPER DOOR SAFETY PIN INSTALLATION ..............................................................................................................20
USING THE HIGH-PRESSURE WATER GUN (*).........................................................................................................................20
AFTER USING THE MACHINE.....................................................................................................................................................20
DUST CONTROL SYSTEM WATER TANK EMPTYING...............................................................................................................21
TOWING THE MACHINE ..............................................................................................................................................................21
TRANSPORTING BY TRAILER ....................................................................................................................................................21
MACHINE STORAGE....................................................................................................................................................................22
FIRST PERIOD OF USE...............................................................................................................................................................22
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ENGLISH INSTRUCTIONS FOR USE
233015498(3)2008-02 RS 501
MAINTENANCE.............................................................................................................................................................22
SCHEDULED MAINTENANCE TABLE .........................................................................................................................................22
HOPPER, FILTER AND SUCTION HOSE CLEANING, AND GASKET CHECK...........................................................................24
DUST CONTROL SYSTEM NOZZLE AND FILTER CLEANING...................................................................................................24
MAIN WATER FILTER CLEANING................................................................................................................................................25
HYDRAULIC SYSTEM OIL LEVELAND DRAIN FILTER EFFICIENCY CHECK..........................................................................25
HYDRAULIC SYSTEM OIL COOLER FIN CLEANING CHECK....................................................................................................26
BATTERY FLUID LEVEL CHECK..................................................................................................................................................26
BRAKE FLUID LEVEL CHECK......................................................................................................................................................26
REVERSE GEAR BUZZER OPERATION CHECK........................................................................................................................26
TIRE PRESSURE CHECK............................................................................................................................................................26
SUCTION INLETAND SKIRT HEIGHT AND OPERATION CHECK.............................................................................................27
SIDE BROOM POSITION CHECK AND ADJUSTMENT...............................................................................................................28
SIDE BROOM REPLACEMENT....................................................................................................................................................28
PARKING BRAKE CHECK............................................................................................................................................................29
ENGINE OIL LEVEL CHECK.........................................................................................................................................................29
ENGINE OIL CHANGE..................................................................................................................................................................29
ENGINE OIL FILTER REPLACEMENT .........................................................................................................................................30
ENGINE AIR FILTER CLEANING..................................................................................................................................................30
ENGINE RADIATOR FIN CLEANING CHECK..............................................................................................................................30
ENGINE COOLANT LEVEL CHECK.............................................................................................................................................31
ENGINE FUEL FILTER REPLACEMENT......................................................................................................................................31
CAB AIR FILTER REPLACEMENT................................................................................................................................................31
WHEEL REMOVAL/INSTALLATION..............................................................................................................................................32
FUSE REPLACEMENT.................................................................................................................................................................32
WINTER MAINTENANCE .............................................................................................................................................................33
SAFETY FUNCTIONS ................................................................................................................................................... 33
REVERSE GEAR BUZZER...........................................................................................................................................................33
HOPPER LIFTING/LOWERING LEVER SAFETY FLANGE.........................................................................................................33
SUCTION INLETAND BROOM LIFTING/LOWERING LEVER SAFETY FLANGE......................................................................33
SENSOR FOR ENGINE START-UP INHIBITION WHEN THE DRIVE PEDAL IS PRESSED ......................................................33
TROUBLESHOOTING...................................................................................................................................................34
PROBLEMS AND REMEDIES.......................................................................................................................................................34
SCRAPPING..................................................................................................................................................................36
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INSTRUCTIONS FOR USE ENGLISH
RS 501 33015498(3)2008-02 3
INTRODUCTION
MANUAL PURPOSE AND CONTENTS
This Manual is an integral part of the machine; its purpose is to provide the operator with all necessary information to use
the machine properly in a safe and autonomous way. It contains information about technical data, safety, operation, storage,
maintenance, spare parts and disposal.


TARGET


from failure to follow these instructions.
HOW TO KEEP THIS MANUAL

damage to it.
IDENTIFICATION DATA

The machine serial number is also printed on the machine side (23, Fig. G).

showing the same data is provided in the position (31, Fig. G).
This information is useful when ordering machine and diesel engine spare parts. Use the following table to write down the machine

MACHINE model ...............................................................................
MACHINE serial number ...................................................................
ENGINE model ..................................................................................
ENGINE serial number ......................................................................
OTHER REFERENCE MANUALS
The sweeper is also supplied with the following manuals:
Diesel Engine Manual, to be considered as integral part of this Manual.
Sweeper Spare Parts List

Sweeper Service Manual
SPARE PARTS AND MAINTENANCE

Centers. Only original spare parts and accessories must be used.

CHANGES AND IMPROVEMENTS



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ENGLISH INSTRUCTIONS FOR USE
433015498(3)2008-02 RS 501
SAFETY

precautions to safeguard people and property.
The operator’s cooperation is essential in order to prevent injury. No accident prevention program is effective without the total


guarantee against accidents and is essential for successful completion of any prevention program.
SYMBOLS
DANGER!
It indicates a dangerous situation with risk of death for the operator.
WARNING!
It indicates a potential risk of injury for people or damage to objects.
CAUTION!
It indicates a caution or a remark related to important or useful functions. Pay careful attention to the
paragraphs marked by this symbol.
NOTE
It indicates a remark related to important or useful functions.
INSTRUCTION
It indicates that it is necessary to consult the Instructions for Use before performing any procedure.
GENERAL INSTRUCTIONS

DANGER!
This machine must be used by properly trained and authorized personnel only.
Moreover, the operator must:
Be 18 years old
Have a driving license
Be in normal psycho-physical conditions
Not be under the effect of substances that alters the nervous system (alcohol, psycopharmaceuticals,
drugs, etc.)
Remove the ignition key before performing any maintenance/repair procedure.
This machine must be used by properly trained and authorized personnel only.
Before performing any maintenance/repair procedure, remove the ignition key, engage the parking brake
and disconnect the battery.
When working under open hoods/doors, make sure that they cannot be closed by accident.




Refuel outdoors or in a well-ventilated area, with the engine off.
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https://harrissupplyind.com-ToOrderPartsCall608-268-8080