Nilfisk-Advance Hybrid Manual
Inverter replacement kit - Hybrid/Pegasus
Pegasus-BW4, Hybrid-BW4, Hybrid-BW7, Hybrid-BF4, Hybrid-BF8
Pegasus-MD42X, Hybrid-MU42X, MultiFoamer
Directions for use
Gebrauchsanweisung
Mode d’emploi
Instrucciones de uso
Declaration of Conformity
Pegasus-BW4, Hybrid-BW4, Hybrid-BW7, Hybrid-BF4, Hybrid-BF8,
Pegasus-MD42X, Hybrid-MU42X, MultiFoamer
Declaration of Conformity Konformitätserklärung
Déclaration de Conformité Dichiarazione di Conformità
Declaración de Conformidad Declaração de Conformidade
Δήλωση Συμμόρφωσης Overeenkomstigheidsverklaring
Försäkran om överensstämmelse Vaatimustenmukaisuusvakuutus
Overensstemmelseserklæring Deklaracja zgodności
Декларация осоответствии Megfelelőségi nyilatkozat
Izjava o skladnosti Izjava o usklađenosti
Deklaracija o konformitetu Declaraţie de Conformitate
Декларация за съответствие Prohlášení o shodě
Prehlásenie o konformite Uygunluk Bildirgesi
Vastavusdeklaratsioon Atitikties deklaracija
Paziņojums par atbilstību prasībām Свідчення про відповідність вимогам
Nilfisk FOOD
Blytækkervej 2
9000 Aalborg
Danmark
Declaration of Conformity
We Nilfisk FOOD, declare under our sole responsibility that the
products MU, MD, HYBRID-BW, PEGASUS-BW, BF4, BF8. To
which this declaration relates, are in conformity with these Council
directives on the approximation of the laws of the EC menber states:
Machinery Directive (2006/42/EC).
- EN 60335-2-79 : 2012
EMC Directive (2014/30/EU)
- EN 55014-1 : 2017
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Konformitätserklärung
Wir, Nilfisk FOOD, erklären in alleiniger Verantwortung, dass die
Produkte MU, MD, HYBRID-BW, PEGASUS-BW, BF4, BF8. auf die
sich diese Erklärung bezieht, im Einklang mit diesen Richtlinien des
Rates zur Angleichung der Rechtsvorschriften der EG-Mitgliedstaa-
ten stehen:
Maschinenrichtlinie (2006/42/EG).
- EN 60335-2-79 : 2012
EMV-Richtlinie (2014/30/EU)
- EN 55014-1 : 2017
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Déclaration de conformité
Nous, Nilfisk FOOD, déclarons sous notre seule responsabilité,
que les produits MU, MD, HYBRID-BW, PEGASUS-BW, BF4, BF8,
auxquels se réfère cette déclaration, sont conformes aux Directives
du Conseil concernant le rapprochement des législations des Etats
membres CE relatives aux normes énoncées ci¬dessous :
Directive Machines (2006/42/CE).
- EN 60335-2-79 : 2012
Directive Compatibilité Electromagnétique CEM (2014/30/EU)
- EN 55014-1 : 2017
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Dichiarazione di conformità
Nilfisk FOOD dichiara sotto la sua esclusiva responsabilità che i
prodotti MU, MD, HYBRID-BW, PEGASUS-BW, BF4, BF8, ai quali si
riferisce questa dichiarazione, sono conformi alle seguenti direttive
del Consiglio riguardanti il riavvicinamento delle legislazioni degli
Stati membri CE:
Direttiva Macchine (2006/42/CE).
- EN 60335-2-79 : 2012
Direttiva EMC (2014/30/EU)
- EN 55014-1 : 2017
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Declaración de conformidad
Nosotros, Nilfisk FOOD, declaramos bajo nuestra entera responsa-
bilidad que los productos MU, MD, HYBRID-BW, PEGASUS-BW,
BF4, BF8, a los cuales se refiere esta declaración, están conformes
con las Directivas del Consejo en la aproximación de las leyes de
las Estados Miembros del EM:
Directiva de Maquinaria (2006/42/CE).
- EN 60335-2-79 : 2012
Directiva EMC (2014/30/EU)
- EN 55014-1 : 2017
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Declaração de Conformidade
A Nilfisk FOOD declara sob sua única responsabilidade que os
produtos MU, MD, HYBRID-BW, PEGASUS-BW, BF4, BF8, aos
quais diz respeito esta declaração, estão em conformidade com as
seguintes Directivas do Conselho sobre a aproximação das legisla-
ções dos Estados Membros da CE:
Directiva Máquinas (2006/42/CE).
- EN 60335-2-79 : 2012
Directiva EMC (2014/30/EU)
- EN 55014-1 : 2017
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013
Δήλωση συμμόρφωσης
-
-
- EN 60335-2-79 : 2012
- EN 55014-1 : 2017
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Verklaring van overeenstemming
Wij, Nilfisk FOOD, verklaren geheel onder eigen verantwoordelijk-
heid dat de producten MU, MD, HYBRID-BW, PEGASUS-BW, BF4,
BF8 waarop deze verklaring betrekking heeft, in overeenstemming
zijn met de Richtlijnen van de Raad in zake de onderlinge aanpas-
sing van de wetgeving van de EG Lidstaten betreffende:
Machine Richtlijn (2006/42/EG).
- EN 60335-2-79 : 2012
EMC Richtlijn (2014/30/EU).
- EN 55014-1 : 2017
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Försäkran om överensstämmelse
Vi, Nilfisk FOOD, försäkrar under ansvar att produkterna MU, MD,
HYBRID-BW, PEGASUS-BW, BF4, BF8, som omfattas av denna
försäkran, är i överensstämmelse med rådets direktiv om inbördes
närmande till EU-medlemsstaternas lagstiftning, avseende:
Maskindirektivet (2006/42/EG).
- EN 60335-2-79 : 2012
EMC-direktivet (2014/30/EU).
- EN 55014-1 : 2017
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Vaatimustenmukaisuusvakuutus
Me, Nilfisk FOOD, vakuutamme omalla vastuullamme, että tuotteet
MU, MD, HYBRID-BW, PEGASUS-BW, BF4, BF8, joita tämä vakuu-
tus koskee, ovat EY:n jäsenvaltioiden lainsäädännön yhdenmuka-
istamiseen tähtäävien Euroopan neuvoston direktiivien vaatimusten
mukaisia seuraavasti:
- EN 60335-2-79 : 2012
EMC-direktiivi (2014/30/EU).
- EN 55014-1 : 2017
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Overensstemmelseserklæring
Vi, Nilfisk FOOD, erklærer under ansvar at produkterne MU, MD,
HYBRID-BW, PEGASUS-BW, BF4, BF8som denne erklæring om-
handler, er i overensstemmelse med disse af Rådets direktiver om
indbyrdes tilnærmelse til EF-medlemsstaternes lovgivning:
Maskindirektivet (2006/42/EF).
- EN 60335-2-79 : 2012
EMC-direktivet (2014/30/EU).
- EN 55014-1 : 2017
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Deklaracja zgodności
nasze wyroby MU, MD, HYBRID-BW, PEGASUS-BW, BF4, BF8,
wytycznymi Rady d/s ujednolicenia przepisów prawnych krajów
Dyrektywa Maszynowa (2006/42/WE).
- EN 60335-2-79 : 2012
Dyrektywa EMC (2014/30/EU).
- EN 55014-1 : 2017
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Декларация соответствия
-
- EN 60335-2-79 : 2012
- EN 55014-1 : 2017
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Megfelelőségi nyilatkozat
proizvod MU, MD, HYBRID-BW, PEGASUS-BW, BF4, BF8, na
- EN 60335-2-79 : 2012
Direktiva za elektromagnetsku kompatibilnost (2014/30/EU).
- EN 55014-1 : 2017
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Izjava o skladnosti
V Nilfisk FOODu s polno odgovornostjo izjavljamo, da so naši izdelki
MU, MD, HYBRID-BW, PEGASUS-BW, BF4, BF8na katere se ta iz-
Direktiva o strojih (2006/42/ES).
- EN 60335-2-79 : 2012
- EN 55014-1 : 2017
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Izjava o usklađenosti
proizvod MU, MD, HYBRID-BW, PEGASUS-BW, BF4, BF8, na koji
-
Direktiva za strojeve (2006/42/EZ).
- EN 60335-2-79 : 2012
Direktiva za elektromagnetsku kompatibilnost (2014/30/EU).
- EN 55014-1 : 2007
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Deklaracija o konformitetu
je proizvod MU, MD, HYBRID-BW, PEGASUS-BW, BF4, BF8
na koji se ova izjava odnosi, u skladu sa direktivama, Saveta za
Direktiva za mašine (2006/42/EC).
- EN 60335-2-79 : 2012
EMC direktiva (2014/30/EU).
- EN 55014-1 : 2017
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Declaraţie de conformitate
-
Directiva Utilaje (2006/42/CE).
- EN 60335-2-79 : 2012
Directiva EMC (2014/30/EU)
- EN 55014-1 : 2017
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Декларация за съответствие
-
-
- EN 60335-2-79 : 2012
- EN 55014-1 : 2017
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Prohlášení o shodě
- EN 60335-2-79 : 2012
- EN 55014-1 : 2017
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Prehlásenie o zhode
My firma Nilfisk FOOD prehlasujeme na svoju plnú zodpovednost’,
ktoré sa toto prehlásenie vzt’ahuje, sú v súlade s ustanovením
Smernica pre strojové zariadenie (2006/42/ES).
- EN 60335-2-79 : 2012
Smernica pre elektromagnetickú kompatibilitu (2014/30/EU).
- EN 55014-1 : 2017
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Uygunluk Beyanı
-
- EN 60335-2-79 : 2012
- EN 55014-1 : 2017
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Vastavusdeklaratsioon
Meie, Nilfisk FOOD, deklareerime enda ainuvastutusel, et tooted MU, MD,
HYBRID-BW, PEGASUS-BW, BF4, BF8, mille kohta käesolev juhend käib, on
kohta, mis käsitlevad:
- EN 60335-2-79 : 2012
Elektromagnetiline ühilduvus (EMC direktiiv) (2014/30/ EU).
- EN 55014-1 : 2017
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-2 : 2013.
Atitikties deklaracija
- EN 60335-2-79 : 2012
- EN 55014-1 : 2017
- EN 55014-1 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Technical file responsible:
Flemming Asp
Nilfisk FOOD
Blytaekkervej 2
9000 Aalborg, Denmark
Signature:
Flemming Asp
R & D Manager
Aalborg d. 16-06-2021
Atbilstības deklarācija
MU, MD, HYBRID-BW, PEGASUS-BW, BF4, BF8, uz kuriem
- EN 60335-2-79 : 2012
- EN 55014-1 : 2017
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
UA
Свідчення про відповідність
вимогам
-
- EN 60335-2-79 : 2012
- EN 55014-1 : 2017
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
7
English (EN)
1. Contents................................................................................................... 7
2. Symbols used in this document ......................................................................... 8
2.1. Identification Plate .................................................................................. 9
2.2. Supplier ............................................................................................ 9
3. Service & Tools required ................................................................................ 10
4. BF8 ....................................................................................................... 11
4.1. BF8 disassembly................................................................................... 11
4.2. BF8 assembly ..................................................................................... 12
4.3. BF8 Start-up and test .............................................................................. 16
5. BF 4 ....................................................................................................... 17
5.1. BF4 Disassembly .................................................................................. 17
5.2. BF4 Assembly ..................................................................................... 18
5.3. BF4 Start-up and test .............................................................................. 22
6. BW4 (Pegasus MD42X, Hybrid-MU42X and MultiFoamer - non illustrated)
23
6.1. BW4 Disassembly ................................................................................. 23
6.2. BW4 Assembly .................................................................................... 24
6.3. BW4 Start-up and test.............................................................................. 28
7. BW7 ....................................................................................................... 29
7.1. BW7 Disassembly ................................................................................. 29
7.2. BW7 Assembly .................................................................................... 30
7.3. BW7 Start-up and test.............................................................................. 34
8. Cable installation ........................................................................................ 35
1. Contents
8
English (EN)
2. Symbols used in this document
Read before Use
Wear glasses when using the unit.
Wear gloves and suitable clothing when using the unit.
Note:
A potentially damaging situation.
Possible consequences: The product or something in its
vicinity could be damaged prevention.
Caution:
A dangerous situation.'Possible consequences: light or minor
injuries. Can also be used in warn against damage to prop-
erty or other goods prevention.
Warning:
A Potentially dangerous situation.
Possible consequences: Death or severe injury prevention.
Danger:
A dangerous situation.
Possible consequences: Death or severe injury prevention.
Danger:
Risc of electric shock!
Possible consequences: Death or severe injury prevention
Hot Surfaces
Risc of burns!
Possible consequences: Severe injuries prevention
9
Nilfisk FOOD, Blytækkervej 2, DK - 9000 Aalborg
Pressure Max 2,50 MPa
Date 20.08.2012
12
4
3
7 8
Art. no. 110003425
Hybrid-P-BW4
S/N 88910
Weight 120 kg
Water Max 120 L/min
Max Temp 70,00 °C
400 V 50 Hz 10,6 Amp
5
6
9
10
11 12
English (EN)
2.1. Identication Plate
1. Producer
2. Serial no
3. Type
4. Date of production
5. Article no
6. Maximum pressure
7. Supply voltage
8. Frequency
9. Maximum water consumption
10. Maximum temperature
11. Current
12. Weight
2.2. Supplier
Nilfisk FOOD
Blytækkervej 2
Tel.: +45 7218 2000
CVR no. 6257 2213
www.nilfiskfood.com
10
English (EN)
3. Service & Tools required
CAUTION
The system must only be serviced when there is no voltage or pressure on the system.
1. Open a water outlet to depressurise the system.
2.
Tools required
Note: the new display comes with factory settings. If you want to maintain individual pump-settings, please
retrieve them from the display, and note them elsewhere, before disassembly.
PZ2
T4, TR
0,5x3mm
1x5,5 mm
10, 11, 12, 13,
14, 15, 17, 19 mm
Hex 4,12
9, 22, 29 mm
Ø5 metal drill bit.
11
English (EN)
4. BF8
4.1. BF8 disassembly
In this section, all components that need to be exchanged to use the new inverter are removed.
Do not forget to keep the display box and pressure sensor to be used in the installation section.
110008108D
1. Switch off the electricity supply.
- Turn off the main switch.
- Turn off the inverter.
- Remove the power cable from the main switch.
2. Turn off the water supply.
3. Open an outlet to depressurize the system.
Danger:
A dangerous situation.
Possible consequences: Death or severe injury prevention.
Danger:
Risc of electric shock!
Possible consequences: Death or severe injury prevention.
Hot Surfaces
Risc of burns!
Possible consequences: Severe injuries prevention.
Wait 180 seconds from turning off the inverter before continuing.
4. Remove the motor cable and motor temperature cable.
5. Remove 3x sensor cables from the pump top, flow switch and pump outlet.
6. Remove the inverter cap.
7. Remove the display plug from the inverter.
8. Remove the display box.
- Remove the old display from the display box.
9. Remove the inverter and inverter fitting.
10. Remove the plug from the outlet pipe.
11. Remove the pressure sensor from the pump top - keep the pressure sensor for later installation.
12
English (EN)
4.2. BF8 assembly
This section describes all steps to install the new inverter and display.
For instructions on cable installation, see the cable installation section.
If the booster unit is leaning against a wall, it may be necessary to remove and rotate the top of the pump to be
able to exchange motor cables.
See the chapter regarding BW7 for further instructions on how to rotate the pump.
2
3
4
5
6
110008109
13
English (EN)
Place the drilling template as
shown. Drill the cooling rib
through the template using a Ø5
drill.
110008108B
110008109B
Install the pressure sensor with
lock fittings and nipple and
place in the outlet pipe using 2
x M6 x 12 BH screws.
1)
2)
14
English (EN)
Install the PT1000 sen-
sor and gasket in the
pump top.
Install the inverter.
- Install the top fitting
using 2 x M5 x 16 BH.
- Place the inverter on
the top fitting, fix with 3
x M4 x 16 self-tapping
screws.
- Remove the inverter
cap.
110008109C
110008109D
3)
4)
15
English (EN)
110008109E
Install the display.
- Install 2 x poles onto the pump.
- Install the new display in the
display box.
Install the display box on poles.
Install cables and plugs
(see the section on cable installation).
- Install the display plug on the inverter
terminal “modbus”.
- Install 4 sensor cables on the sensors.
- Use strips to collect the cables.
110008109G
5)
6)
16
English (EN)
Install the motor cable and
the motor temperature
cable.
4.3. BF8 Start-up and test
1) Start the water supply to the pump. Check for any leakages.
2) Bleed the pump.
3) Install the power cable, and turn on the system.
4) Wait for the OFF LED to emit constant light (20-30 seconds).
5) Installation on display
- Set the display for the correct machine type in settings. The type of machine is stated on the identification plate.
- Set the time and date in settings
- Set user-specific settings
6) Test the unit.
7)
17
English (EN)
5. BF 4
5.1. BF4 Disassembly
In this section, all components that need to be exchanged to use the new inverter are removed.
Do not forget to keep the display box and pressure sensor to be used in the installation section.
1. Switch off the electricity supply.
- Turn off the main switch.
- Turn off the inverter.
- Remove the power cable from the main switch.
2. Turn off the water supply.
3. Open an outlet to depressurize the system.
Danger:
A dangerous situation.
Possible consequences: Death or severe injury prevention.
Danger:
Risc of electric shock!
Possible consequences: Death or severe injury prevention.
Hot Surfaces
Risc of burns!
Possible consequences: Severe injuries prevention.
Wait 180 seconds from turning off the inverter before continuing.
4. Remove the motor cable and motor temperature cable.
5. Remove 3x sensor cables from the pump top, flow switch and pump outlet.
6. Remove the inverter cap.
7. Remove the display plug from the inverter.
8. Remove the display box.
- Remove the old display from the display box.
9. Remove the inverter and inverter fitting.
10. Remove the plug from the outlet pipe.
11. Remove the pressure sensor from the pump top - keep the pressure sensor for later installation.
110008114D
18
English (EN)
5.2. BF4 Assembly
This section describes all steps to install the new inverter and display.
For instructions on cable installation, see the cable installation section.
If the booster unit is leaning against a wall, it may be necessary to remove and rotate the top of the pump to be
able to exchange motor cables.
See the chapter regarding BW7 for further instructions on how to rotate the pump.
6
4
3
2
5
110008115D
19
English (EN)
Place the drilling template as
shown. Drill the cooling rib
through the template using a Ø5
drill.
Install the pressure sensor with
lock fittings and nipple and
place in the outlet pipe using 2
x M6 x 12 BH screws.
1)
2)
110008114B
20
English (EN)
Install the PT1000 sen-
sor and gasket in the
pump top.
Install the inverter.
- Install the top fitting
using 2 x M5 x 16 BH.
- Place the inverter on
the top fitting, fix with 3
x M4 x 16 self-tapping
screws.
- Remove the inverter
cap.
110008109C
110008109D
3)
4)
This manual suits for next models
9
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