Nobles Frontier 608549 Product manual

Self–Contained Carpet Extractor
Aspirador para moquetas con depósito incorporado
Frontiert
Model No.:
608549
609236
Operator and Parts Manual
Manual del Operador y Piezas
608550
Rev. 01 (06-01)
CUSTOMER SERVICE: 1-800-365-6625
FAX: [phone]
OUTSIDE U.S. : 1-616-786-2330
NOBLES
12875 RANSOM STREET
HOLLAND MI 49424 U.S.A.

OPERATION
2Frontier Carpet Extractor (06–01)
This manual is furnished with each new machine. It
provides necessary operation and maintenance
instructions and an illustrated parts list.
Read this manual completely to understand the
machine before operating or servicing it.
When ordering replacement parts use the Parts Lists
in this manual. Before ordering parts or supplies, be
sure to have your machine model number and serial
number handy. Parts and supplies may be ordered by
phone or mail from any Authorized Service Center or
Distributor.
This machine will provide excellent service. However,
the best results will be obtained at minimum costs if:
The machine is operated with reasonable care.
The machine is maintained regularly - per the
machine maintenance instructions provided.
The machine is maintained with manufacturer
supplied or equivalent parts.
MACHINE DATA
Please fill out at time of installation for future
reference.
ModelNo.-
Install. Date -
Serial No.-
2001 Tennant Company Printed in U.S.A
Nobles is a registered United States trademark of Tennant Company. Frontier
is a registered United States trademark of Tennant Company.
Specifications and parts are subject to change without notice.
TABLE OF CONTENTS
SAFETY PRECAUTIONS 3. . . . . . . . . . . . . . . . . . . .
GROUNDING INSTRUCTIONS 3. . . . . . . . . . .
MACHINE COMPONENTS 4. . . . . . . . . . . . . . . . . . .
MACHINE SETUP 4. . . . . . . . . . . . . . . . . . . . . . . . . .
MACHINE OPERATION 5. . . . . . . . . . . . . . . . . . . . .
PRE–OPERATION 5. . . . . . . . . . . . . . . . . . . . . . .
CLEANING CARPETS 5. . . . . . . . . . . . . . . . . . .
WHILE OPERATING 5. . . . . . . . . . . . . . . . . . . . .
CLEANING WITH ACCESSORY TOOLS 5. . .
ADJUSTING BRUSH HEIGHT 6. . . . . . . . . . . . . . . .
DRAINING TANKS 6. . . . . . . . . . . . . . . . . . . . . . . . . .
DRAINING RECOVERY TANK 6. . . . . . . . . . . .
DRAINING LEFTOVER CLEANING
SOLUTION 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MACHINE MAINTENANCE 7. . . . . . . . . . . . . . . . . .
DAILY MAINTENANCE
(Every 4 Hours of Operation) 7. . . . . . . . . . . . . .
WEEKLY MAINTENANCE
(Every 20 Hours of Operation) 7. . . . . . . . . . . . .
MONTHLY MAINTENANCE
(Every 80 Hours of Operation) 7. . . . . . . . . . . . .
QUARTERLY MAINTENANCE
(Every 250 Hours of Operation) 7. . . . . . . . . . . .
SERVICING MACHINE 8. . . . . . . . . . . . . . . . . . .
STORING MACHINE 8. . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED STOCK ITEMS 8. . . . . . . . . . . . .
TROUBLE SHOOTING 9. . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS 10. . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL DIAGRAMS 21. . . . . . . . . . . . . . . . . . .
PARTS LIST 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOVERY TANK GROUP 22. . . . . . . . . . . . . . .
CONTROL CONSOLE GROUP
(120V MODEL) 24. . . . . . . . . . . . . . . . . . . . . . . . . .
CHASSIS GROUP 26. . . . . . . . . . . . . . . . . . . . . . .
BRUSH HOUSING GROUP 28. . . . . . . . . . . . . . .
BRUSH BREAKDOWN 30. . . . . . . . . . . . . . . . . . .
BRUSH HOUSING LIFT LEVER GROUP 31. . .
PLUMBING GROUP 32. . . . . . . . . . . . . . . . . . . . .
PUMP BREAKDOWN 33. . . . . . . . . . . . . . . . . . . .
OPTIONS 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
127mm (5 in.) HAND TOOL 34. . . . . . . . . . . . . . .
SOLUTION AND VACUUM HOSES 34. . . . . . . .
330mm (13 in.) FLOOR TOOLS 35. . . . . . . . . . .

OPERATION
3
Frontier Carpet Extractor (06–01)
SAFETY PRECAUTIONS
This machine is intended for commercial use. It is
suited to clean carpet and upholstery in an indoor
environment and is not constructed for any other use.
Use only recommended cleaning solutions and
accessory tools.
All operators must read, understand and exercise the
following important Safety Precautions.
The following safety alert symbols are used throughout
this manual as indicated in their description.
WARNING: To warn of hazards or unsafe
practices which could result in severe personal
injury or death.
FOR SAFETY: To identify actions which must be
followed for safe operation of equipment.
The following information signals potentially dangerous
conditions to the operator or equipment:
FOR SAFETY:
1. Do not operate machine:
–Unless trained and authorized.
–Unless operator manual is read and
understood.
–In flammable or explosive areas.
–With damaged cord or plug.
–If not in proper operating condition.
–In outdoor areas.
–In standing water.
–Unless cord is properly grounded.
–With the use of additional extension cords.
Only use manufacturer’s extension cord
equipped with machine which has proper
capacity and is grounded (120V Model).
2. Before operating machine:
–Make sure all safety devices are in place
and operate properly.
3. When using machine:
–Do not run machine over cord.
–Do not pull machine by plug or cord.
–Do not pull cord around sharp edges or
corners.
–Do not unplug by pulling on cord.
–Do not stretch cord.
–Do not handle plug with wet hands.
–Keep cord away from heated surfaces.
–Report machine damage or faulty
operation immediately.
–Follow mixing and handling instructions
on chemical containers.
4. Before leaving or servicing machine:
–Turn off machine.
–Unplug cord from wall outlet.
5. When servicing machine:
–Unplug cord from wall outlet.
–Avoid moving parts. Do not wear loose
jackets, shirts, or sleeves.
–Use manufacturer supplied or approved
replacement parts.
WARNING: Hazardous Voltage. Shock or
electrocution can result. Always unplug machine
before servicing.
WARNING: Flammable materials can cause
an explosion or fire. Do not use flammable
materials in tank(s).
WARNING: Flammable materials or reactive
metals can cause an explosion or fire. Do not pick
up.
GROUNDING INSTRUCTIONS
Machine must be grounded. If it should
malfunction or breakdown, grounding provides a
path of least resistance for electrical current to
reduce the risk of electrical shock. This machine
is equipped with a cord having an
equipment–grounding conductor and grounding
plug. The plug must be plugged into an
appropriate outlet that is properly installed in
accordance with all local codes and ordinances.
Do not remove ground pin; if missing, replace
plug before use.
Grounded
3 Hole Outlet
Ground Pin
(120V)

OPERATION
4Frontier Carpet Extractor (06–01)
MACHINE COMPONENTS
13
9
14
12
6
4
12
7
8
3
10
11
5
1. Solution Tank Lid
2. Recovery Tank Dome
3. Main Power Switch
4. Brush/Spray Switch
5. Circuit Breakers (under switchbox)
6. Recovery Tank Drain Hose
7. Brush/Vacuum Head Lift Lever
8. Power Cord Pigtail (120V Model)
9. Power Cord Storing Hook
10. Detachable Power Cord (120V Model)
11. 254 mm (10 in) Stair Climbing Wheels
12. Vacuum Head
13. Brush Housing
14. Spray Bar
MACHINE SETUP
1. Carefully check carton for signs of damage.
Report damages at once to carrier. The machine
is shipped fully assembled and is ready for
operation.
2. Remove solution tank lid and fill tank with 38 liters
(10 gallons) of hot water, 60°C (140°F) maximum
(Figure 1).
WARNING: Flammable materials can cause
an explosion or fire. Do not use flammable
materials in tank(s).
FIG. 1
NOTE: When using a bucket to fill tank, make sure it
is clean. Always use separate buckets when filling and
emptying machine.
3. Add a recommended cleaning solution. Follow
bottle’s mixing instructions.
FOR SAFETY: When using machine, follow mixing
and handling instructions on chemical containers.
NOTE: If desired, hot water alone achieves excellent
cleaning results.
ATTENTION: If using powdered cleaning
chemicals, mix prior to adding.
4. Replace lid securely after filling.
5. Connect the detachable power cord to machine,
use cord restraint strap provided (120V Model).
6. Plug power cord into a grounded wall outlet
(Figure 2).
Grounded
3 Hole Outlet
Ground Pin
(120V)
FOR SAFETY: Do not operate machine unless
cord is properly grounded.
FOR SAFETY: Do not operate machine with the
use of additional extension cords. Only use
manufacturer’s cord equipped with machine
which has proper capacity and is grounded
(120V Model).

OPERATION
5
Frontier Carpet Extractor (06–01)
MACHINE OPERATION
FOR SAFETY: Do not operate unless operator
manual is read and understood.
PRE–OPERATION
1. Vacuum carpet to remove particles and other
debris.
2. Inspect power cord for damage.
CLEANING CARPETS
1. Turn on main power switch.
2. Lower brush/vacuum head lift lever (Figure 2).
FIG. 2
3. To begin cleaning, hold down the brush/spray
button and push machine forward at a pace of
approximately 23 m (75 ft) per minute. For heavily
soiled areas, push machine at a slower pace
(Figure 3).
WARNING: Flammable materials or reactive
metals can cause explosion or fire. Do not pick
up.
FIG. 3
4. Release button at end of path and continue to
push machine forward to pick up excess solution.
5. After cleaning, perform the daily maintenance
instructions.
NOTE: Allow up to one hour for carpet to dry. Use air
movers to reduce drying time.
WHILE OPERATING
1. If necessary, adjust brush height to accommodate
type of carpet (See ADJUSTING BRUSH
HEIGHT).
2. Overlap each path by 51 mm (2 in).
3. Work away from wall outlet and power cord to
prevent cord damage.
4. When turning machine around, release
spray/brush button, push down on handle and
pivot machine on rear wheels.
5. Check for excessive foam buildup in recovery
tank. Use a recommended foam control solution to
prevent motor damage.
ATTENTION: Foam will not activate the float
shut-off screen. Motor damage due to foam or
water is not covered by warranty.
6. When the float shut-off screen is activated, water
pickup will stop. Drain recovery tank at this point
and refill solution tank (See DRAINING TANKS).
7. If brush or vacuum motor should stop, circuit
breaker may have tripped. Shut off machine,
unplug power cord and check for any obstructions.
Let motor cool and manually reset circuit breaker
button, located on switch box.
8. Raise brush/vacuum head when transporting
machine to draining area.
CLEANING WITH ACCESSORY TOOLS
See Options.
1. Disconnect vacuum hose from recovery dome and
connect accessory vacuum hose (Figure 4).
2. Connect accessory solution hose to quick coupler,
located in front of handle (Figure 4).
FIG. 4
3. Attach desired accessory tool to hoses.
4. Turn on main power switch.