Nokia 6136 RM-106 User manual

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Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
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RM-178
Transceiver characteristics:
Band: Quad-band phone for GSM/EDGE 850/900/1800/1900MHz
Camera: Integrated 1.3-megapixel camera (resolution 1280 x 1024
pixels) with dedicated camera button, and 8x smooth zoom
Display:
-Main: active TFT 1.8” display supports up to 262,144 colors
(128 x 160 pixels)
- External mini: 1.4” CSTN screen supports up to 65,536 colors
(96 x 65 pixels)
Bluetooth (6125/RM-178 only)
WLAN (6136/RM-106 RM-199 only)
IRDA
FM radio
Connector: Pop-Port™ Connector
Memory Card: MicroSD
SERVICE MANUAL
Level 1&2
Environmental characteristics:
• Lead-free soldered
Transceiver with BL-4c 820mAh Li-Ion battery pack
Talk time Standby Note
up to 5h up to 11days Depends on network
parameters
RM-106 / RM-199

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CHANGE HISTORY
Status Version No. Date Comments
Draft 0.1 16.Jan.2006 Initial draft
Approved 1.0 5.Apr.2006 Approval
Approved 2.0 6.Apr.2006 SS-84 added to tools chapter
Approved 3.0 9.Aug.2006 6136 RM-199 and (RM-106 US variant) added
Approved 4.0 15.Dec.2006 Exploded view and Spare Parts overview updated
Page
TABLE OF CONTENTS
INTRODUCTION 3
GENERAL REPAIR INFORMATION 4
PATHFINDER FOR WORKSHOP STAFF 5
EXPLODED VIEW AND COMPONENT DISPOSAL 6
SPARE PARTS OVERVIEW 7
SPARE PARTS LIST 8
SERVICE TOOLS 9
SW-UPDATE 11
UPPER BLOCK DISASSEMBLY 12
UPPER BLOCK ASSEMBLY 18
LOWER BLOCK DISASSEMBLY 24
LOWER BLOCK ASSEMBLY 30
LEGEND FOR QUICK TROUBLE SHOOTER 36
QUICK TROUBLE SHOOTER PART 1 37
QUICK TROUBLE SHOOTER PART 2 38
QUICK TROUBLE SHOOTER PART 3 39
QUICK TROUBLE SHOOTER PART 4 40
GONOGO TEST 41
BATTERY TEST 42
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The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to
NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is
confidential. Please note that NOKIA provides also other guidance documents (e.g. Service Bulletins) for service sup-
pliers, follow these regularly and comply with the given instructions.
While every endeavor has been made to ensure the accuracy of this document, some errors may exist.
If you find any errors or if you have further suggestions, please notify NOKIA using the address below:
mailto:c[email protected]
Please keep in mind also that this documentation is continuously being updated and modified, so watch always out
for the newest version.
Warnings and Cautions
Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including impor-
tant safety information. Note also the following:
Warnings:
CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS
AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR
OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHI-
CLE ELECTRONIC SYSTEMS TO RF ENERGY.
THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE
ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.
OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH
THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTUR-
ER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO
INTERFERENCE.
Cautions:
1. Servicing and alignment must be undertaken by qualified personnel only.
2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.
3. Use only approved components as specified in the parts list.
4. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment.
5. Ensure all cables and wires are repositioned correctly.
1.
2.
3.
Electrostatic discharge can easily damage the sensitive components of electronic products.
Therefore every Service Supplier has to take care of all precautions, which are mentioned in the
service level related “Service Partner Requirements”, available on NOKIA Online. Also see ESD
Protection Requirements in this Service Manual.
INTRODUCTION1.

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In this section the technician will get some general hints how to carry out repairs:
To familiarize oneself with NOKIA product read the tutorials or user guide on www.nokia.com -->Support-->
Phones, by selecting the Phone Model.
Before starting the repair you must take care of ESD precautions like being in your ESD Protected Area and con-
necting your wristband.
Use gloves to avoid corrosion and fingerprints.
Protect windows and displays with a film to avoid dust and scratches.
When cleaning the LCD Module any lint-free cloth can be used (e.g. Micro-Fibre cloth).
When cleaning the pads you have to use a soft cloth/ESD brush and Isopropanol. It is not allowed to use a glass
fiber pencil because it scratches the surface and will lead later on to corrosion.
Mechanical parts (except shielding lids and bent parts), which didn’t repair the failure, can be reused, if they are
not soldered.
When removing the shielding lids make sure to replace them with new ones, otherwise the high-frequency
leakage can have an influence on the device.
Always use original NOKIA spare parts.
Check the soldering joints of the parts, which are concerned regarding the indicated error (e.g. soldered connec-
tors or switches) and resolder them if necessary (Level 2 only).
Remove redundant soldering flux after repair.
Meet the torque requirements when assembling the unit (see also the document “torques for transceiver as-
sembly” on NOKIA Partner Web Site/NOKIA Online).
Always use your own equipment for testing where you are sure that it works. E.g. if the customer complains
about charger function, please test the phone with your own charger to be sure if phone or charger causes the
malfunction.
A SIM card is needed for all GoNoGo tests.
When doing the fault log entries, always note the Item code, which caused the malfunction. Also, fill in the ap-
propriate part code from the assembly, if needed.
Please be aware that some malfunctions could be software related and solved by an update.
There are several documents available on NOL, which have to be followed:
First, take care for the latest content pages of Service Bulletins, which are always available for each folder on
NOKIA Online. This is also important to recognize, if existing documents have become invalid.
The service level indicator at the bottom of each document tells the appropriate destination.
Downloads > Support Library >
1. Instructions
2. General Service Bulletins
3. Product related documents
4. Spare Part Service Bulletins
5. Service Tools Service Bulletins
6. Common Software Service Bulletins
etc,…
Use General SB-217 as a reference or overview.
Please also check NOKIA Online (NOL) for latest news and files on a regular basis.
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GENERAL REPAIR INFORMATION2.

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In addition to the information in this Service Manual, there are several instructions and information, which have
to be followed. Main documentation database is NOKIA Online with the purpose of serving different multimedia
content, like video clips or interactive tutorials.
It is mandatory to watch for newest technical and organizational information on a daily basis to be updated as re-
quired (see “Latest files in Support Library”). Every new information has to be processed and implemented as soon
as possible.
When logged into NOL you can also find needed information in different folder like:
Support Library
Phones
Service Manuals
Service Bulletins
Software
Repair Information
Former NOKIA CarePoint
content, such as
Online Troubleshooting
Product information
Videos – Disassembly/Assembly
•
•
•
can be found on
NOKIA Online
NOKIA Online
Care Services
Training
Phone Models
Level 1&2 e-learning courses offer a quick overview of the NOKIA phone and support for how to repair and use the
phone:
Overview & Guides
Basic information about the phone,
features and technologies
Disassembly & Assembly
Instructions how to disassemble and
assemble the phone
Troubleshooting
Step-by-step instructions on how to
locate and repair the most common
problems with the phone
To reduce the server traffic it is recommended to download newest version of huge files like videos, Phoenix pack-
ages or Service Manuals only once and distribute it internally for further use.
PATHFINDER FOR WORKSHOP STAFF3.
Level 1&2 e-learning (former NOKIA CarePoint) on NOKIA Online
This is the NOL page (NOKIA Online) which is currently available in Europa, Middle East and Africa only!

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Recommendation for the ecologically friendly disposal of components. Colorized components show the different
categories. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL.
EXPLODED VIEW AND COMPONENT DISPOSAL4.

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SPARE PARTS OVERVIEW5.

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Please exchange this page (placeholder) with latest corresponding Service Bul-
letins (spare parts, SWAP units and service tools) from NOL!
This will ensure, that you are using up-to-date order codes only.
Therefore Service Bulletins have to be checked from NOL on daily basis.
SPARE PARTS LIST6.

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SERVICE TOOLS7.
FLS-4S incl. ACF-8, Driver and User Guide
Dongle and flash device incorporated into one package, devel-
oped specifically for POS use.
ACF-8
Universal Power Supply is used to power FLS-4S.
Travel Charger AC-4
Small and lightweight charger for fast charging of your phone
battery.
Internal Battery BL-4c
Inserted under the back cover, this Li-Ion 850 mAh battery
provides power in a lightweight package.
Headset HS-23
Small and lightweight stereo headset with handsfree call han-
dling, volume control, push to talk support, and comfortable
earpieces for listening to the FM radio or music player.
SS-45
Camera removal tool.
CA-53
Service Cable to connect the PC with the Pop-Port™ connector.

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SS-84
Display and Domesheet assembly jig.
RJ-84
Soldering Jig
Lead-free Solder Wire
Mandatory for lead-free products (Level 2 only).
0772040 NMP Standard Toolkit (V2)
For more informations refer to the Service Bulletin (SB-011) on
NOKIA Online.
Supplier or manufacturer contacts for tool re-order can be
found in “Recommended service equipment” document on
NOKIA Online.

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SW-UPDATE8.
Flash Concept – (Point of Sales)
To use FLS-4S Flash Dongle you have to follow the user guide inside the sales package. Please check always for the
latest version of flash software, which is available on
NOKIA Online.

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UPPER BLOCK DISASSEMBLY9.
1. Needed tools 2. Cover the B-Upper Assembly window with protective lm.
3. Unlock the Battery Cover and remove it. 4. The A-Cover Upper Bezel is glued down. Begin to release the
adhesion with the SRT-6 as shown.
5. Open the unit. 6. Cover the LCD Window with protective lm.

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7. Complete the removal of the glued A-Cover Upper Bezel
with the SS-93.
8. Ensure that no adhesive residue remains.
9. Unscrew the two screws in the order shown... 10. ... and remove them with tweezers.
11. Release the snaps of the B-Upper Assembly with the SRT-6. 12. Note the positions of the snaps.

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13. Note the positions of the snaps. 14. You can now remove the B-Upper Assembly.
15. Cover the LCD PM with protective lm. 16. Remove the IHF Speaker with the dental pick.
17. Remove the Donau Gasket with the dental pick. Do not
reuse this gasket when re-assembling.
18. Remove all residual gasket adhesive.

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19. Open the Micro Coax Cable Assembly connector with the
SS-93.
20. Lift up the UI-Module with the SS-93. Note the guide pin.
21. Remove the UI-Module and turn it over. 22. Cover the LCD AM with protective lm.
23. Open the LCD AM connector with the SS-93. 24. The LCD AM is glued to the UI-Module. Use the SS-93 and start
releasing the adhesive bond from the connector side.

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25. The SUEZ LCD Black Adhesive is reusable if it has not been
damaged during the disassembly.
26. Open the LCD PM connector with the SS-93.
27. The LCD PM is glued to the UI-Module. Use the SS-93 and
start releasing the adhesive bond from the connector side.
28. The NAXOS LCD Black Adhesive is also reusable if it has not
been damaged during the disassembly.
29. Remove the Camera Module CCP2 with the SS-45 camera
removal tool.
30. Remove the Earpiece with the dental pick.

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31. The Kirk Speaker Gasket is not reusable. 32. Ensure that the surface is clean of any adhesive residue.
33. The disassembly procedure is now complete.

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1. Needed tools. 2. Place the LCDs AM and PM on the SS-84.
3. Then, starting with the LCD AM, ... 4. ... locate the PWB Rigid over the small guide pin on the SS-84.
5. Do not drop the PWB Rigid on to the LCD AM before the long
guide slot is also aligned over the second guide pin on the
SS-84.
6. When the PWB Rigid is in the correct positon, press it down on
to the LCD AM.
UPPER BLOCK ASSEMBLY10.

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7. Remove the PWB Rigid include the LCD AM. 8. Repeat the same procedure with the LCD PM.
9. Check the correct position of the Camera Module... 10. ... place it into its connector.
11. ... and press it smoothly into place with the back of the SS-
45 camera removal tool.
12. Remove the protective lm from the LCD AM.

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13. Remove the protective coating from a new Kirk Speaker
Gasket.
14. Align the Earpiece exactly over the Kirk Speaker Gasket and
apply light pressure.
15. Place the Earpiece and gasket assembly into its housing in
the A-Cover.
16. Place the UI-Module in the A-Cover Assembly.
17. Start the assembly procedure at the guide pin located by
the Hinge Module.
18. Close the Micro Coax Cable Assembly connector with your
nger.