Nokia NSD-3 Series Service manual

PAMS Technical Documentation
NSD–3 Series Transceivers
Issue 1 06/1999 Nokia Mobile Phones Ltd.
Service Tools

NSD–3
Service Tools PAMS Technical Documentation
Page 2 Issue 1 06/1999
Nokia Mobile Phones Ltd.
CONTENTS
Page No
Battery Adapter BDC–3 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of BDC–3 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Battery BBD–3 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of BBD–3 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dummy Battery BTD–3 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of BTD–3 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Light Module Jig JBT–1 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of JBT–1 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module Jig JBS–19 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of JBS–19 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flash Loading Adapter FLA–5 (Sales Pack) 9. . . . . . . . . . . . . . . . . . . . . .
Product Code 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of FLA–5 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flash Prommer FPS–4S (Sales Pack) 10. . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of FPS–4S 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Security Box TDF–4 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of TDF–4 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Audio Box JBA–4 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of JBA–4 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Cable SCH–5 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of SCH–5 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Audio Cable ADS–1 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product code 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of ADS–1 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warranty Cable SCH–6 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NSD–3
Service Tools
PAMS Technical Documentation
Page 3
Issue 1 06/1999 Nokia Mobile Phones Ltd.
View of SCH–6 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Modular Cable XCM–1 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of XMS-1 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D15–D15 Cable AXS–5 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of AXS–5 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DC Cable PCC–1B 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of PCC–1 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DC Cable SCB–3 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of SCB–3 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Cable PCS-1 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of PCS-1 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
External Antenna Cable XRC–1B 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of XRC–1B 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MBUS Cable DAU–9S 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of DAU–9S 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MBUS Cable DAU–9P 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of DAU–9P 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Modular T–adapter 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of Modular T–adapter 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SW Security Device PKD–1 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of SW Security Device 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NSD–3
Service Tools PAMS Technical Documentation
Page 4 Issue 1 06/1999
Nokia Mobile Phones Ltd.
Battery Adapter BDC–3
The Battery Adapter BDC–3 is used along with an external battery
capacity meter to check battery capacity.
Note that Li–ion batteries have an internal protection circuit to prevent
deep discharge.
Product Code
Battery Adapter BDC–3: 0770083
View of BDC–3

NSD–3
Service Tools
PAMS Technical Documentation
Page 5
Issue 1 06/1999 Nokia Mobile Phones Ltd.
Service Battery BBD–3
The Service Battery BBD–3 is used in place of the phone’s normal battery
during service, to supply a controlled operating voltage to the phone for
current and charger calibration, and is also required when flashing the
phone.
Note that the cable SCB–3 (0730114) is also required for charger
calibration.
Product Code
Service Battery BBD–3: 0775071
View of BBD–3

NSD–3
Service Tools PAMS Technical Documentation
Page 6 Issue 1 06/1999
Nokia Mobile Phones Ltd.
Dummy Battery BTD–3
The Service Battery BTD–3 is used in place of the phone’s normal battery
during service, to supply a maximal operating voltage to the phone also in
AMPS mode.
Product Code
Service Battery BTD–3: 0670280
View of BTD–3

NSD–3
Service Tools
PAMS Technical Documentation
Page 7
Issue 1 06/1999 Nokia Mobile Phones Ltd.
Light Module Jig JBT–1
The Light Module Jig JBT–1 is used for component level repair of the
system/RF module. *
Product Code
Light Module Jig JBT–1: 0770109
View of JBT–1
*) Connect the External antenna cable XRC–1B, service Cable SCH–5,
and the DC Cable PCS–1 to the JBT–1 jig.
The service cable SCH–5 can be replaced by the DAU–9P cable.
Note: The nominal supply voltage for JBT–1 is +3.6 V.
The supply voltage must not exceed +5.0 V.

NSD–3
Service Tools PAMS Technical Documentation
Page 8 Issue 1 06/1999
Nokia Mobile Phones Ltd.
Module Jig JBS–19
The Module Jig JBS–19 is used for repair of both system/RF and UIF
modules. *
Product Code
Light Module Jig JBS–19: 0770098
View of JBS–19
*) Connect the External antenna cable XRC–1B, service Cable SCH–5,
and the DC Cable PCS–1 to the JBS–19 jig.
The service cable SCH–5 can be replaced by the DAU–9P cable.
Note: The nominal supply voltage for JBS–19 is +3.6 V.
The supply voltage must not exceed +5.0 V.

NSD–3
Service Tools
PAMS Technical Documentation
Page 9
Issue 1 06/1999 Nokia Mobile Phones Ltd.
Flash Loading Adapter FLA–5 (Sales Pack)
The Flash Loading Adapter FLA–5 is used with the Service Battery BBD–3
and Service Cable SCH–5. Power is supplied to FLA–5 from the Flash
Security Box TDF–4 via the DC cable PCC–1B, (The PCC–1B cable can
be replaced with a Travel Charger ACH–6), and is connected to the Flash
Prommer FPS–4S with the cable AXS–5.
The sales pack includes:
– Flash Loader Adapter FLA–5 0770085
– Service cable SCH–5 0730098
– D15 – D15 Cable AXS–5 0730091
– Installation software for FPS–4 8400041
Product Code
Flash Loading Adapter FLA–5: 0080178
View of FLA–5

NSD–3
Service Tools PAMS Technical Documentation
Page 10 Issue 1 06/1999
Nokia Mobile Phones Ltd.
Flash Prommer FPS–4S (Sales Pack)
The Flash Prommer FPS–4S is used to update the main software of the
phone. Updating is done by first loading the new MCU software from the
PC to the flash prommer, and then loading the new SW from the prommer
to the phone. When updating more than one phone in succession, the
MCU software only needs to be loaded to the prommer once.
The sales pack includes:
– Charger ACL–3E 0680015
– Printer Cable 0730029
– D9 – D9 Cable AXS–4 0730090
– Installation software for FPS–4 8400041
Product Code
Flash Prommer FPS–4S: 0080178
View of FPS–4S

NSD–3
Service Tools
PAMS Technical Documentation
Page 11
Issue 1 06/1999 Nokia Mobile Phones Ltd.
Security Box TDF–4
The Security Box TDF–4 is required for updating MCU software, and infra
red testing.
Note1: TDF–4 is delivered in de–activated mode. Fill in the enclosed
Activation Request Form, and fax to NMP Salo to get the
activation code
Note2: The infra red module JLP–1 is not included in the TDF–4 sales
package
Product Code
Security Box TDF–4: 0770106
View of TDF–4

NSD–3
Service Tools PAMS Technical Documentation
Page 12 Issue 1 06/1999
Nokia Mobile Phones Ltd.
Service Audio Box JBA–4
The Service Audio Box JBA–4 is used between the Service Cable SCH–5,
MBUS Cable DAU–9S, and Audio Cable ADS–1.
Product Code
Service Audio Box JBA–4: 0770094
View of JBA–4

NSD–3
Service Tools
PAMS Technical Documentation
Page 13
Issue 1 06/1999 Nokia Mobile Phones Ltd.
Service Cable SCH–5
The Service Cable SCH–5 is used between the phone and Service Audio
Box JBA–4 (or modular T–adapter. It is also used between the phone and
the Flash Loading Adapter FLA–5.
Product Code
Service Cable SCH–5: 0730098
View of SCH–5

NSD–3
Service Tools PAMS Technical Documentation
Page 14 Issue 1 06/1999
Nokia Mobile Phones Ltd.
Audio Cable ADS–1
Audio cable is an adapter routing AF signals (MIC/EAR) from 8 pin
modular connector to two BNC connectors. It is used to connect JBA–4,
SCH–5, and DAU–9S.
Product code
Audio Cable ADS–1: 0730011
View of ADS–1

NSD–3
Service Tools
PAMS Technical Documentation
Page 15
Issue 1 06/1999 Nokia Mobile Phones Ltd.
Warranty Cable SCH–6
The Warranty cable SCH–6 is used to connect two phones, and enables
transfer of data (stored numbers etc.) from one phone to another.
Product Code
Warranty Cable SCH–6: 0730099
View of SCH–6

NSD–3
Service Tools PAMS Technical Documentation
Page 16 Issue 1 06/1999
Nokia Mobile Phones Ltd.
Modular Cable XCM–1
The modular Cable XCM–1 is a standard 1m long 8–core flat cable with
male modular–8 connectors in both ends.
Product Code
Modular Cable XMS–1 4626131
View of XMS-1

NSD–3
Service Tools
PAMS Technical Documentation
Page 17
Issue 1 06/1999 Nokia Mobile Phones Ltd.
D15–D15 Cable AXS–5
The D15–D15 Cable AXS–5 is used to connect two 15 pin D connectors.
e.g. between FLA–5 and FPS–4S.
Product Code
D15–D15 Cable AXS–5: 0730091
View of AXS–5

NSD–3
Service Tools PAMS Technical Documentation
Page 18 Issue 1 06/1999
Nokia Mobile Phones Ltd.
DC Cable PCC–1B
The DC Cable PCC–1B is used e.g. to connect FLA–5 and TDF–4.
Product Code
DC Cable PCC–1B: 0770053
View of PCC–1

NSD–3
Service Tools
PAMS Technical Documentation
Page 19
Issue 1 06/1999 Nokia Mobile Phones Ltd.
DC Cable SCB–3
The DC Cable SCB–3 is used to connect the Service Battery to the
charger connection Vin of the phone when doing the charger calibration
service procedure.
Product Code
DC Cable SCB–3: 0730114
View of SCB–3

NSD–3
Service Tools PAMS Technical Documentation
Page 20 Issue 1 06/1999
Nokia Mobile Phones Ltd.
Power Cable PCS-1
The Power Cable PCS-1 is used to connect the module jigs JBT-1 and
JBS-19 to an external power supply.
Product Code
Power Cable PCS-1: 0730012
View of PCS-1