Norcold DE-704 User manual

0 ER’S
ANUAL
MODELS DE=704
DE - 828
Part No. 615506 - A (September 1985)
DE=828
DE - 704

/033 7, - m ,
DATEOF PURCHASE -4
I MODEL NO. DE- S7B SERIAL NO.
DEALER’SNAME
This appliancehas beendesigned for refrigerating purposesand is operableon either 120 V.A.C. or 12 V.D.C. when
installedas directedby this owner’s manual.
The location of the model and serial number may be found attached to the front bottom trim rail or on the cabinet
liner immediatelyadjacentto the trim rail.
Before installingyour refrigerator, record and retain the model and serial number for future reference and warranty
purposes.
IMPORTANT
THIS REFRIGERATOR IS DESIGNED TO OPERATEON POWER SUPPLY LIMITSAS FOLLOWS:
120 VOLT AC OPERATION: 132VOLTS MAX, 108VOLTS MIN.
61HERTZMAX,
59 HERTZMIN.
12 VOLT DC OPERATION: 15.4 VOLTS MAX, 10 VOLTS MIN.
OPERATION ON POWER SUPPLIES EXCEEDING THESE LIMITS MAY CAUSE DAMAGEAND VOID THEWARRANTY.
WHEN OPERATING ON 12 VOLTS D.C., A BATTERY SOURCE MUST BE USED. OPERATING THE REFRIGERATOR ON A
CONVERTOR
OR BATTERY CHARGER ALONE (WITHOUT A BATTERY IN THE CIRCUIT) IS NOT RECOMMENDED SINCE
THESE DEVICESDO NOTNORMALLYSUPPLY A FILTEREDD.C. SOURCE. UNSATISFACTORYOPERATIONWILL RESULT.
The Norcolddual voltage refrigerator isdesignedfor the recre-
ational vehicle, Marine industry, as well as under counter ins-
tallations. A typical R.V. installation, for instance, requires the
refrigerator
to operate on 12 VDC while in transit and 120
VAC while parked. The Norcold refrigerator easily converts
fromone power sourceto the other.
Unlike the absorption
- type refrigerator which requires a con -
stant heat source for efficient operation, your dual - voltage re -
frigerator operates on the same principle as the standard do -
mestic refrigerator - that is, it has an electrically - operated
compressorand usesfreon as its refrigeratingmedium.
GENERALVIEWS
JUNCTIONBOX
DE828-2 DOOR MODEL,
DE704-1DOOR MODEL. FtQURE 1
OF REFRIGERATOR
..\ ’“4 .
SECOND POWER
SUPPLY ON
DE828MODELS
2
I ‘WW

- -
INSTALLATION
Lengthof
FieldSupplied Wire
Less than 6 FT.
6 FT. to 12FT.
12 FT. to20 FT.
Unit Location - Be sure the refrigerator is not installed in
direct sunlight, or near a gas stove, heater or other heat gen
-
erating sources. A flanged mounting frame is provided around
the front of the refrigerator cabinet to allow build
- in installa -
tion.
You refrigerator should be located and securedon a solid sur
-
face within the vehicle.
Before installing the cabinet into the opening, check to see if
the A.C. power supply cord of the unit is properly connected
to the A.C. wall outlet and
if the D.C. supply should be con -
nected. In many cases, the D.C. supply canbe connectedfrom
outside the vehicle by means
of the vent or accessdoor.
Measure the opening and determine if you have the proper
clearances for installation. There is no need for allowing an
area around the cabinet for additional insulation as the Norcold
refrigerator is well insulated and requires no additional insula -
tion.
Place the refrigerator intothe wall opening and secure it in place by
fastening the mountingflange
to the wall through the holes provid -
ed
~~
WIRE SIZE WIRE SIZE
DE
- 704 DE - 828
AWG #14 AWG #14
AWG
#I4 AWG #12
AWG #12 AWG #10
Venting - Unlike the absorber refrigerator, venting is not as
critical for efficient operation because the heat produced by
the condenser at the rear of the refrigerator is minimal.
Please note the perforated access panel or kick plate at the
front base of the refrigerator. This panel allows air movement
to flow underthe cabinet and over the inverter for cooling.
A small louver
- type vent of approximately 4 " x 16 " area may
be installedat the top and at the bottom
of the exterior wall of
the vehicle for outside venting purposes.
A combinationof a roof jack and lower vent or two side vents
offers adequate venting for high outside ambient tempera
-
tures. If operation at low outside ambienttemperatures is nec -
essary(Below 23" F/5" C)all exterior venting must becovered
to preventpossiblecompressor damage.
NOTE:
The more air circulating over the condenser (Located at rear),
the more efficient the refrigerator will operate. Failure to pro
-
vide the necessaryventilation will result in poor refrigeration.
Power
Supply - Provisions are made for connection of either
12 volts D.C. or 120 volts A.C. to the refrigerator. If both 12
VDC and 120VAC are simultaneouslysupplied,a special relay
in the refrigerator control panel allows the unit to run on 120
VAC. To convert to D.C. power, the AC supply is simply
disconnected.
A. DC Power Connection
- the D.C. supply connection is
located behind the perforated access panel at the bottom
front of the unit. Remove the screw from the top center of
the access panel and remove the panel. The D.C. terminal
box is located in the control (Inverter) assembly. The posi
-
tive and negative D.C. supply connections are located in
this terminal box.
The size of the wire from your 12volt D.C. battery is depend
-
ent uponthe distance betweenthe refrigerator and the battery.
Refertotable 1for wire size.
This recommended wire size is to prevent a voltage drop at
the refrigerator which is criticalto D.C performance.
Use of wire sizes smaller than those listed may cause exces
-
sive D.C. runningtime andshorter battery life.
It is important that the 12 volt, D.C. supply be connected
di -
rectly to the positive and negative posts of the battery and
that the wires aretwistedor intertwined.
To the leads located in the terminal box, connect the positive
battery lead to the red wire and the negative battery lead to
the black wire. These splices should be soldered orconnected
by means of an approved splice connector. Tape the splice
connections generously before replacing the terminal cover
box. The twisting of the lead wire nullifies the inductioncreat
-
ed by high voltage surges which contribute to radio and T.V.
interference.
A 15 amp fuse should be installed as close to the battery as
possible in the positive wire leading to the refrigerator. This
fuse will protect the wiring from the battery to the refrigerator
inthe event of a short circuit.
CAUTION:
DO NOT OPERATE REFRIGERATOR ON BATTERY ALONE.
THE BATTERY MUST HAVE A CHARGING MEANSSUCH AS
THE VEHICLE'S ALTERNATOR; IF NOT, THE BATTERY WILL
DISCHARGE INA SHORT PERIODOFTIME.
Further informationon D.C. supplies can be found later inthis
manual.
6. AC Power Connection - The 120volt A.C. power connec -
tion is made by connecting the refrigerator's A.C. cord to a
standard
120 volt ground receptacle. See Fig. 1.
The
120 volt A.C. supply outlet, to which the refrigerator is
connected should be routed through the fuse panel or circuit
breaker that protects the vehicle when an outside power
source is used. This connection should be permanentlywired
in accordance with existing governing codes. The use of an
extension cord is not recommended.
CAUTION:
4
i
IFAC POWER IS SUPPLIED BY AN ON - BOARD GENERATOR,
IT ISVERY IMPORTANTTO HOLD BOTHVOLTAGE AND FRE
-
QUENCY WITHIN THE TOLERANCESSTATED INTHE FRONT
OF THIS MANUAL.
I
WIRE SIZE tables
for field supplied D.C. cord (to battery)
~~ ~
TABLE 1.
3

OPERATION
PowerSource - As previouslynoted, the Norcoldrefrigerator
can be operated on either 12 volts D.C. or 120 volts A.C. If
both power sources are connected simultaneously,the refrig
-
erator will operate on 120 volts A.C. A special relay discon -
nects the D.C. power. To operate on D.C. power, the A.C.
source must be disconnected, allowing the relay to switch to
12volts D.C.
To protect the solid state componentsof the inverter necessi
-
tates the useof acircuit breaker inthe D.C. circuit.
On A.C. operation, the transformer is protected from overload
conditions by a bi
- metalliccurrent limiting device. (Located in
Transformer PrimaryWinding) the device resets automatically
when the overloadis removed.
Temperature Control - A single thermostat controls the op -
eration of the refrigerator on A.C. or D.C. The control knob is
located at the upper right and to the rear of the food compart
-
ment.
The knob
is marked “off, 1, 3, 5, 7.” The nearer the dial is set to
“7”, the colder the temperature becomes in the cabinet.
There is no need to readjust the setting of the thermostat for
dual operation. Once the desired temperature is reached, the
thermostat will control the cabinet temperatureequally well on
either voltagesupply.
INITIALSTART - UP - Beforeoperatingthe refrigerator for the
first time, check to see that the A.C. and D.C. supply connec
-
tions arecorrect andthat thethermostat isturnedtothe “Off”
position.
Connectthe vehicle tothe external power supply of 120volts.
The circuit breaker is located behind the kickplate or access
cover at the bottomfront of the refrigerator. This circuit break
-
er will protect the inverter components when excessive cur -
rent is drawn due to improper D.C. power supply or overload
conditions. This circuit breaker is inactive when the refrigera
-
tor isoperated on 120volts, A.C.
Turn the thermostat knobto the number
“3” setting. The
unit should be operating. If the compressor motor cannot be
heard, place your ear against the outside of the refrigerator
door. This procedurewill enable you to determineif the swing-
motor isoperating.
Allow approximately five minutes of operation and open the
freezer compartment door. Place your hand at the upper left
rear corner of the top evaporator plate. This
I S the area of the
evaporator that will begin cooling first. If you notice a cooling
effect atthis point, then the unit
is functioning properly.
Close the refrigerator door and allow the refrigerator to oper
-
ate on A.C. until it cycles or shuts itself off. This indicates the
thermostat is operating and that the refrigerator is cooling on
A.C. operation.
Now, disconnect the A.C. supply and open the refrigerator
door
so that the cabinet interior will warm up and allow the
thermostat to demandcooling.
As soon as the unit compressor begins to operate, close the
refrigerator door allowing the unit to run. It should shut off or
cycle within 10 to 20 minutes indicating the D.C. operation
I S
correct.
%
1
MAINTENANCE
OF
YOUR
REFRIGERATOR
(1) Cleaning Box and Door - Wipe with a soft, dry cloth.
To remove dirt, use a cloth moistened by a warm neutral
detergent solution. Never use hot water. After cleaning,
wipe with adry cloth.
(2) Gasket (door cushion) - Wipe away dirt with a soft
cloth moistened by a neutral detergent. Do not soak the
cloth excessively. If water gets inside, the insulating effect
may becometemporarily impaired.
(3) Attachments - Wash all attachments in soapsuds.
Rinse andwipe clean with adry cloth.
CAUTION:
Never use a brush, powder
soap, cleanser, acid, benzine,
gasoline,or thinner. These tend to leave scratches on the
coating.
(4) To Turn Off The Refrigerator - If you will not be using
your refrigerator for a day or two, turn the thermostat knob
to “1”.
For a longer period, set the thermostat knob to
“OFF” and disconnect power by removing the AC plugfrom
its’socket. Also, disconnect the DC power from its’source.
When not inusethe refrigerator should be emptied, cleaned
and dried, and the door left ajar.
Defrosting - Set the thermostat dial on “Off”. When frost is
melted, wipe the compartment plates with a soft, dry cloth.
The best suggestion is to set the dial to “1
” beforeyou retire
for the night. The frost will begone the next morning.
4

~
SHORELINE CORD
12OV , 60 Hz
VEHICLE
120V , AC SUPPLY
OR M/G SET
120v
-
-
I
’ TO REFRIG I
USE CORRECT WIRE SIZE
POSITIVEAND NEGATIVE LEADS
TO PREVENT VOLTAGE
DROP AT REFRIGERATOR
SEE WIRE SIZE TABLE. PAGE
3
0
I SUGGESTED ALTERNATIVE
2GOLF CAR BATTERIES
6V IN SERIES
Dual Battery Hook - Up
INFORMATIONON BATTERY POWER
The battery power requiredfor the operation of your refrigera -
tor is dependent upon the number of D.C. appliances being
used and the type of operation desired
- whether remote
from any power source for an extended period or overnight
operatononly.
A battery must also be sufficiently charged to prevent over -
draw.
A battery is rated in ampere hours - that is, it is capable of
sustaining itsrated ampere capacity for aperiod
of onehour.
If the total amperage load of the vehicle is high (25 amperes),
then the installation
of a 72 - ampere - hour battery will not pro -
vide the requiredpowerfor any length of time unlessit isaided
by a rechargingsource such as an alternator or generator.
Various load requirementsof the vehicle D.C. system dictate
the ampere
- hour capacity that should be installed.
Pleaserefer to the diagramfor the suggested dual
- battery wir -
ing diagram. You will note that in this diagram there are two
separate battery sources. One source is the vehicle or car
battery used exclusively for the operation of the engine and
accessoryequipment such as head lights. The other source is
for the operation
of the D.C. applianceswithin the recreational
vehicle. This battery source is referred to as the ac-
cessory or housebattery and is usedsolelyfor that purpose.
Both of these battery sources are charged by one alternator
or generator which is powered by the vehicle engine. This
charging device should be of adequate amperage rating
so
that ashort enginerun will bringthe batteries uptofullcharge.
The standard alternator has a minimumrating of
60 amperes.
Check your voltage regulator or cut
- out for correct charging
level. Voltage shouldbe
13 to 14.5 volts tothe battery.
Important PointsRegardingBatteryPoweredSources
The dual battery switch or battery isolator is an important
component as it permits the alternator or generator to charge
both the accessory battery and the vehicle battery during op
-
eration of the vehicleengine, but limitsthe current draw of the
D.C. appliances to the accessory battery source when the en
-
gine of the vehicle is idle or stopped, thus assuring that the
vehicle battery is fully charged for starting the engine. The
batteries referred to in the diagram are two 6
- volt golf cart
batteries connected in series to provide 12 volts. Golf cart
batteriesare suggested for the following reasons:
(1) Larger plateconstruction
(2)Deepdraw characteristics
(3) Highampere hour rating
5

The standard golf cart battery has a ratingof approximately
185
- 205ampere hours. When two of these batteries are con -
nected in series, the result is 12 volt, D.C. at 185 or 205
amperehour capacity.
The D.C. supply tothe refrigerator isconnectedtothe nega
-
tive post of one battery and to the positive post of the other
battery.
The powerconverter or solid state battery charger shown in
thediagramareessentialitemsfor battery operatedsystems.
The converter isoperatedon 120volt, A.C. and shouldhave
output rating of 12.6
- 14.5 volts D.C. at approximately 20 - 50
ampere capacity, dependent upon the manufacture. During
120 volt operation, the converter is usedto charge the batter -
ies and to operate the D.C. appliances, conserving battery
power. It has the capacity to operate items such as lighting,
water pumps, exhaust fans, and sanitary facilities while main
-
tainingor charging the batteries. Charging rate varies from 5-
20 amps/hour.
Your Norcolddual - voltagerefrigerator automaticallyswitch -
es from A.C. to D.C. or from D.C. to A.C. When a power sup -
ply of 120 volts, A.C. is connectedto the vehicle, the voltage
selection relay is energizedand disconnectsthe unitfrom D.C.
operation. This unique feature assures 120
- volt operation
when available and permits the power converter to concen
-
trate its charging facilities to the batteries and other D.C. ap -
pliances.
When the A.C. supply isdisconnected,the refrigerator auto
-
matically reyerts to D.C. operation. Turning the thermostat
knobto the off’bosition will prohibit operation onA.C. or D.C.
1. The thermostat dial is numberedfrom 1through 7, with the
number
7 setting the maximumcoldest position. Inorder to
conserve battery power, it is advisable to set the thermo -
stat dial at the lowest setting that will provide adequate
refrigeration. This practice will reduce the running time of,
the refrigerator and draw less current from the battery. A
settingof “3-5” is a normal position.
2. Always operate the refrigerator on 120 volt, A.C. when
available, especially during initial start
- up or pull - down
cycle of the refrigerator. Depending upon the ambient tem
-
perature, the initial start - up may require 1 - 2 hours of con -
tinuous operation before refrigeration temperatures are at -
tainedand unit cycling begins.
3. Never employ “quick chargers” to the battery unless the
thermostat is set to “off” or the 12-volt, D.C. leads to the
refrigerator are disconnected. Inverter damage will occur if
the high voltage
of “quick chargers” is permitted to ener -
gizethe D.C. circuitry of the inverter.
4. The use of a commercial 12-volt, D.C. to 120-volt, A.C.
output solid state inverter, convertor, gasoline, or belt-driv-
en generator with 120-volt, A.C. output is not recommend -
ed for operating the refrigerator unless the manufacturer of
the aforementioned devices guarantee the output voltage
to be l2O-volts, A.C. plus or minus 10 percent and the fre -
quency to be 60 hertz plus or minus 1 Hertz. Devices that
cannot meet the specified tolerances do not hold the re
-
quired frequency, provide poor performance of the refriger -
ator, and damage the resonance springs in the compres -
sor.
5. When connecting the refrigerator to the D.C. supply, ob -
serve the correct polarity. If the polarity is reversed (posi -
tive connected to negative terminal), the in - line circuit
breakerwill open and the unit will fail to operate. An indicat
-
ing lamp behind the access panel will energize should this
occur. Reconnect leads and resetcircuit breaker.
.. . . _I. ..

\
Model
828/876
D
C (in)
32 7/16 (824 mm)
f B
1 I
Model
Model
B (in)
I 875 I 36 5/8 (930 mm)l
I I I
Part No. 616079 (86 - 09)
INSTRUCTIONS FOR INSTALLATION
OF
DECQRATOR PANEL
IN
NORCOLD FRAME DOOR
Prepare the ponel by cutting to size as per illus-
tration. Use dimensions given for your porticulor
model.
exceed 3/16” (4.76rnm).
A.
Single Door Or Lower Door Of 2 - Door
1. Remove the door frovt decorative strip by
The maximum ponel thickness must not
removing the screws and pulling the decor
-
ative strip off.
2. Insert one of the wrticol sides of the ponel
(b) into the groove formed by the door
frome outer flonge(c) ond the door front.
3. Gently flex the popel(b) so thot the oppo -
site side rnoy be slipped into the corres -
ponding groove.
lower horizontal edge fits into the bottom
groove.
5. Instali the door decorative strip(o) to cover
the gop between the top edge
of ponel(b)
ond door frome(c).
B. Upper Door Of 2 - Door
removing the screws and pulling the decor -
ative strip off.
2. Insert one of the verticol sides of the pond
(b) Into the groove formed by the door
frorne outer flonge(c) and the door front.
3. Gently flex the ponel(b) so thot the oppo -
site side rnoy be slipped into the corres -
ponding groove.
4. Slide the panel(b) upword so thot the upper
horizontal edge ffts Into the upper groove.
5. install the door decorotive strip(a) to cover
the gop
(b) ond door frome(c).
4. Slide the ponel(b) downword so thot the
Secure with screws.
1. Remove the door front decorative strip by
between the bottom edge of ponel
Secure with screws.
Caution:
Do Not Over Tighten Screws
I
-7-
-I
C
Model A (in)
828,476 24 1/4 (616 rnm)
I 878 I13 1/16 (332 mm)I
I 878 I40 3/4 (1035 mm)l
a

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rBLU rORG
RED 7
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120v AC
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WIRING DIAGRAM DE - 828
THERHOSTAT
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C2IYEL CVCE (TRANS)
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CVC2 (OfC)
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OSCILLATOR
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a.
LIMITEDWARRANTY
NORCOLD
1501 Michigan St.
P.O. Box 180
Sidney, Ohio45365
This Limited Warranty is given by NORCOLD, Div.
of The Stolle Corporation, (“Company”) to the original consumer -
purchaser of any new refrigerating equipment (“Equipment”) supplied by the Company, excluding glassware and electric
light bulbs, and will be effective for a period of one year from date of original purchase. The Company warrants, provided
that the Equipment shall at all times have been inpossessionof and used by the original consumer
- purchaser, that:
A. The Company will provide free service and replacement of defective parts at nocharge at all authorized Norcold Service
Centers for a period of one year from the date of original purchase. This Limited Warranty does not cover labor costs
incurredin removing and re
- installing the refrigerator. The Company will pay inbound and outbound transportation costs
of any defective part,for a l-year period commencing with date of purchase. The original consumer - purchaser must pay
all expenses incurred inmaking the equipment available at one of the Norcold Service Centers.
B. The following procedure shall be followed by any original consumer
- purchaserdesiring to obtain performanceunder the
terms of this Limited Warranty. The refrigerator must be brought to any
of the Norcold Service Centers and the original
consumer
- purchaser must present evidence (1) to identify the original consumer - purchaser; and (2) that the itemclaimed
to bedefective is still within the warranty coverage. If the original consumer - purchaser is unable to accomplish this task,
written notice should be immediately directed
to Norcold and advice will be promptly given concerning the manner in
which warranty service may be obtained. Inabilityto physically bring the refrigerator to a Norcold Service Center will not
void the warranty, but any additional costs thereby incurred are solely for the account of the original consumer
-
purchaser.
C. The Company will not be liable under this Limited Warranty for any of the following:
(1) Defects which arise by reasonof transit damage, misuse, neglect or accident.
(2) Manufacturing defects found at the time of purchase which are not communicated tothe Company within 30days.
(3) Defectsinglassware and electric light bulbs.
(4) Defectsarising from improper installation or adjustment of the Equipment.
(5) The need for normal maintenance of this refrigerator, includingthe cleaning of the flue dilution assembly and orifice,
and the adjustment of the gas pressure regulator in the case of EG models.
(6) Defects arising from the improper use of parts or parts not manufactured or supplied by the Company inthe course
of repairs or replacements tothe Equipment.
D. Employees and agents of the Company, and its authorized service representatives, have no authority
to vary the terms
of the Limited Warranty, which applies only to Equipment purchased and installed in the United States of America and
the Dominion of Canada. The Company reserves the right
to make any improvements or changes in parts of models
without noticetoany original consumer
- purchaser.
E. The Company shall not be liable or in any way responsible for any
loss or damage to person or property, or lost profits
or other similar
loss or damage that may result or be claimed to have resulted from a defect in any part of the Equipment
covered by this Limited Warranty. Some states do not allow the exclusion or limitations of any incidentalor consequen
-
tial damages, so the above limitation or exclusion may not apply to you.
(1) APPLICABLE TO A PART OR PARTS OF THE REFRIGERATOR IS LIMITED TO A PERIOD OF ONE YEAR FROM
(2) SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS. THE ABOVE
F. ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE:
DATE
OF PURCHASE.
LIMITATIONS MAY NOT APPLY TO YOU.
G. This Warranty gives you specific legal rights, and you may also have other rightswhich vary from state to state.
i
SERVICE INFORMATION
IF SERVICE OR PARTS ARE REQUIRED,CONTACT THE
NEAREST NORCOLD SERVICE CENTER.
IF THE NEAR -
EST LOCATION IS UNKNOWN, CALL THE FOLLOWING
TOLL FREE NUMBER.
1 -800-543- 1 2 1 9
(INOHIO, CALL COLLECT 513
- 498 - 4034OR 498 - 4035)
Y