
Table of Contents
B 1050 en-4419 7
Table of Contents
1Safety information.....................................................................................................................................12
1.1 Intended use ....................................................................................................................................12
1.2 Do not make any modifications. .......................................................................................................12
1.3 Performing inspection and maintenance work .................................................................................12
1.4 Personnel qualification.....................................................................................................................12
1.5 Safety for particular activities ...........................................................................................................13
1.5.1 Check for transport damage ...............................................................................................13
1.5.2 Safety information for installation and maintenance ...........................................................13
1.6 Hazards............................................................................................................................................13
1.6.1 Hazards when lifting ...........................................................................................................13
1.6.2 Hazards due to rotating parts .............................................................................................13
1.6.3 Hazards due to high or low temperatures...........................................................................14
1.6.4 Hazards due to lubricants and other substances................................................................14
1.6.5 Hazards due to noise..........................................................................................................14
1.6.6 Hazards due to pressurised coolants .................................................................................14
1.7 Explanation of markings...................................................................................................................15
2Description of gear units ..........................................................................................................................16
2.1 Type designations and gear unit types.............................................................................................16
2.2 Name plate.......................................................................................................................................19
3Assembly instructions, storage, preparation, installation ....................................................................20
3.1 Transporting the gear unit................................................................................................................20
3.1.1 Standard gear units ............................................................................................................21
3.1.2 with motor adapter..............................................................................................................22
3.1.3 with V-belt drives ................................................................................................................23
3.1.4 with V-belt drive..................................................................................................................24
3.1.5 on motor swing base or base frame ...................................................................................25
3.2 Storage ............................................................................................................................................26
3.3 Long-term storage............................................................................................................................26
3.4 Preparing for installation ..................................................................................................................27
3.5 Installing the gear unit......................................................................................................................27
3.6 Fitting hubs on the gear shafts.........................................................................................................29
3.7 Gear unit with hollow shaft (Option: A, EA)......................................................................................31
3.7.1 Hollow shaft with fastening element (Option: B) .................................................................32
3.7.2 Hollow shaft with shrink disc element (option: S)................................................................33
3.8 Flange version gear units (option: F, FK, VL2/3/4/5, KL2/3/4) .........................................................36
3.9 Motor base frame (option MF)..........................................................................................................36
3.10 Motor swing base (option: MS) ........................................................................................................38
3.11 Motor mount (Option: MT)................................................................................................................39
3.12 Belt drives ........................................................................................................................................39
3.13 Covering cap (Option: H, H66, FAN, MF.., MS…)............................................................................42
3.14 Motor (Option: IEC, NEMA)..............................................................................................................42
3.15 Drive coupling ..................................................................................................................................45
3.15.1 Dog coupling.......................................................................................................................45
3.15.2 Turbo coupling....................................................................................................................45
3.15.3 Dog coupling.......................................................................................................................46
3.16 Output coupling................................................................................................................................47
3.17 Internal cooling system (Option: CC) ...............................................................................................47
3.18 External cooling system (Option: CS1-X, CS2-X) ............................................................................48
3.19 Lubricant circulation (Option: LC, LCX)............................................................................................49
3.20 Gear unit monitoring sensors (option: MO) ......................................................................................49
3.21 Torque supports (Option: D, ED, MS) ..............................................................................................50
3.22 Oil heater (option: OH).....................................................................................................................51
3.23 Brake................................................................................................................................................51
3.23.1 Automatic lining wear correction (option: LWC)..................................................................52
3.23.2 Limit switch to indicate the brake lining wear (option SLW)................................................52
3.23.3 NC/NO contacts (option: SO/SC) .......................................................................................52