Nordson CBC 5100 User manual

Color Barcode Scanner CBC 5100
Manual P/N 7135357D
- English -
Issued 12/10
NORDSON BENELUX •MAASTRICHT •THE NETHERLANDS
www.nordson.com

P/N 7135357D E2010 Nordson Corporation CBC 5100
12/10
This equipment is regulated by the European
Union under WEEE Directive 2002/96/EC.
See www.nordson.com for information about
how to properly dispose of this equipment.
www.nordson.com
Order number
P/N = Order number for Nordson products
Notice
This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2008.
No part of this document may be photocopied, reproduced, or translated to another language without the prior
written consent of Nordson Corporation. The information contained in this publication is subject to change
without notice.
E2010 All rights reserved.
Trademarks
AccuJet, AeroCharge, AquaGuard, Asymtek, Automove, Autotech, Baitgun, Blue Box, CF, CanWorks, Century, CleanCoat,
CleanSleeve, CleanSpray, ControlCoat, Cross‐Cut, Cyclo‐Kinetic, Dispensejet, DispenseMate, Durafiber, Durasystem,
EasyCoat, Easymove Plus, Econo‐Coat, EFD, ETI, Excel 2000, Flex‐O‐Coat, FlexiCoat, Flexi‐Spray, FlowSentry,
Fluidmove, FoamMelt, FoamMix, Helix, Heli‐flow, Horizon, Hot Shot, Isocoil, Isocore, Iso‐Flo, JR, KB30, Kinetix,
LittleSquirt, Magnastatic, MEG, Meltex, Microcoat, MicroSet, Millennium, Mini Squirt, Moist‐Cure, Mountaingate, MultiScan,
Nordson, OmniScan, OptiMix, Package of Values, Patternview, Plasmod, PluraFoam, Porous Coat, PowderGrid,
Powderware, Prism, Pro‐Flo, ProLink, Pro‐Meter, Pro‐Stream, PRX, RBX, Rhino, S.design stylized, Saturn, SC5, Seal
Sentry, SelectCharge, SelectCoat, Select Cure, Slautterback, Smart‐Coat, Solder Plus, Spectrum, SpraySquirt,
Spraymelt, Super Squirt, Sure Coat, Tela‐Therm, Trends, Tribomatic, UniScan, UpTime, Veritec, Versa‐Coat,
Versa‐Screen, Versa‐Spray, Walcom, Watermark, and When you expect more.
are registered trademarks of Nordson Corporation.
AeroDeck, AeroWash, Apogee, ATS, Auto‐Flo, AutoScan, BetterBook, Chameleon, CanNeck, Check Mate, Colormax,
Control Weave, Controlled Fiberization, CoolWave, CPX, DuraBlue, Dura-Coat, Dura-Screen, Dry Cure, E‐Nordson,
EasyClean, Eclipse, Equi=Bead, ESP, Fill Sentry, Fillmaster, Gluie, iControl, iFlow, Ink‐Dot, Iso‐Flex, iTrend, KVLP, Lacquer
Cure, Maxima, MicroFin, MicroMax, Minimeter, Multifil, Origin, PermaFlo, PluraMix, Powder Pilot, Powercure, Primarc,
ProBlue, Process Sentry, PurTech, Pulse Spray, Ready Coat, SelectSeries, Sensomatic, Shaftshield, SheetAire, Spectral,
Spectronic, Speed-Coat, Speedking, Spray Works, Summit, Sure Brand, Sure Clean, Sure Max, SwirlCoat, Tempus,
ThruWave, TrackingPlus, TradePlus, Universal, VersaBlue, Vista, Web Cure, and 2 Rings (Design)
are trademarks of Nordson Corporation.
Windows is a registered trademark of Microsoft Corporation.

Table of Contents I
P/N 7135357D
E2010 Nordson Corporation CBC 5100
12/10
Table of Contents
Nordson International O‐1..................................
Europe O‐1.................................................
Distributors in Eastern & Southern Europe O‐1.................
Outside Europe / Hors d'Europe / Fuera de Europa O‐2...........
Africa / Middle East O‐2....................................
Asia / Australia / Latin America O‐2..........................
Japan O‐2................................................
North America O‐2........................................
Safety 1‐1.................................................
Safety Alert Symbols 1‐1.....................................
Responsibilities of the Equipment Owner 1‐2....................
Safety Information 1‐2.....................................
Instructions, Requirements, and Standards 1‐2................
User Qualifications 1‐2.....................................
Applicable Industry Safety Practices 1‐4........................
Intended Use of the Equipment 1‐4..........................
Instructions and Safety Messages 1‐4.......................
Installation Practices 1‐5...................................
Operating Practices 1‐5....................................
Maintenance and Repair Practices 1‐5.......................
Equipment Safety Information 1‐7.............................
Equipment Shutdown 1‐7..................................
Relieving System Hydraulic Pressure 1‐7..................
De‐energizing the System 1‐7............................
Disabling the Guns 1‐8..................................
General Safety Warnings and Cautions 1‐9...................
Other Safety Precautions 1‐12...............................
First Aid 1‐12..............................................
Description 2‐1............................................
Intended Use 2‐1............................................
Unintended Use - Examples - 2‐1...........................
Safety Instructions 2‐2.....................................
Residual Risks 2‐2........................................
General Information 2‐3......................................
Introduction 2‐4.............................................
Description of Functions 2‐5..................................
Control Unit CBC 5100 2‐7....................................
Bracket with Sensor CBC 5100 2‐8............................
Sensor CBC 5100 2‐9........................................

Table of Contents
II
P/N 7135357D E2010 Nordson Corporation CBC 5100
12/10
Installation 3‐1.............................................
Transport 3‐1...............................................
Unpacking 3‐1..............................................
Mounting 3‐1...............................................
Removal 3‐1................................................
Storage 3‐1.................................................
Disposal 3‐1................................................
Securing Bracket 3‐2........................................
Aligning Bracket 3‐3.........................................
Affixing Reflector 3‐4.........................................
Attaching Blower to Sensor CBC 5100 3‐4......................
Attaching Sensor CBC 5100 3‐5...............................
Connecting Blower 3‐6.......................................
Aligning Sensor CBC 5100 3‐7................................
Electrical Connections 3‐8....................................
Encoder 3‐8..............................................
Trigger Signal 3‐9.........................................
Sensor CBC 5100 3‐9.....................................
Smart Sensor Interface 3‐9.................................
Line Voltage 3‐9..........................................
Interface 3‐9.............................................
Operation 4‐1..............................................
Setting Inspection Parameters 4‐1.............................
Inspection Parameters 4‐2.................................
Advanced Inspection Parameters 4‐4........................
Setting Encoder 4‐5.........................................
Setting Machine Stop 4‐6.....................................
Adjusting Blower Control Settings 4‐7..........................
Color Sensitivity and Bar Masking 4‐8..........................
Setting Color Sensitivity 4‐8................................
Setting Bar Masking 4‐8...................................
Calibrating Sensor CBC 5100 4‐9..............................
Determining Reference Barcode 4‐10...........................
Typical Detection Results 4‐11.................................
Performance Check 4‐13......................................
Normal Operation 4‐13.....................................
Background Tolerance activated 4‐13.........................
Maintenance / Troubleshooting 5‐1..........................
Maintenance 5‐1............................................
Troubleshooting 5‐1.........................................
LEDs 5‐7................................................
Error Display 5‐7..........................................
Parts 6‐1..................................................
Introduction 6‐1.............................................
Updated Parts List 6‐1.....................................
CBC 5100 and Accessories 6‐2...............................

Table of Contents III
P/N 7135357D
E2010 Nordson Corporation CBC 5100
12/10
Technical Data 7‐1.........................................
General Data 7‐1............................................
Control unit CBC 5100 7‐1....................................
Encoder Input 7‐2.........................................
Output for Trigger Signal 7‐2................................
Output Interface (Male) 7‐3.................................
Output Interface (Female) 7‐4..............................
Smart Sensor Interface 7‐5.................................
Sensor CBC 5100 7‐6........................................
Bracket Dimensions: Bobst Mistral / Expert Falz Adapter 7‐6......
Bracket Dimensions: Jagenberg Diana block 7‐7.................
Bracket Dimensions: Standard 7‐8.............................
Barcodes 7‐9...............................................
Standard Code 1-2-3 7‐9...................................
Bobst Code 7‐9...........................................
Pharma Code 7‐10.........................................
Other Barcodes 7‐10.......................................

Table of Contents
IV
P/N 7135357D E2010 Nordson Corporation CBC 5100
12/10

O‐1Introduction
E2011 Nordson Corporation
All rights reserved
NI_EN_O‐0211‐MX
Nordson International
http://www.nordson.com/Directory
Country Phone Fax
Europe
Austria 43‐1‐707 5521 43‐1‐707 5517
Belgium 31‐13‐511 8700 31‐13‐511 3995
Czech Republic 4205‐4159 2411 4205‐4124 4971
Denmark Hot Melt 45‐43‐66 0123 45‐43‐64 1101
Finishing 45‐43‐200 300 45‐43‐430 359
Finland 358‐9‐530 8080 358‐9‐530 80850
France 33‐1‐6412 1400 33‐1‐6412 1401
Germany Erkrath 49‐211‐92050 49‐211‐254 658
Lüneburg 49‐4131‐8940 49‐4131‐894 149
Nordson UV 49‐211‐9205528 49‐211‐9252148
EFD 49‐6238 920972 49‐6238 920973
Italy 39‐02‐216684‐400 39‐02‐26926699
Netherlands 31‐13‐511 8700 31‐13‐511 3995
Norway Hot Melt 47‐23 03 6160 47‐23 68 3636
Poland 48‐22‐836 4495 48‐22‐836 7042
Portugal 351‐22‐961 9400 351‐22‐961 9409
Russia 7‐812‐718 62 63 7‐812‐718 62 63
Slovak Republic 4205‐4159 2411 4205‐4124 4971
Spain 34‐96‐313 2090 34‐96‐313 2244
Sweden 46‐40-680 1700 46‐40‐932 882
Switzerland 41‐61‐411 3838 41‐61‐411 3818
United
Kingdom
Hot Melt 44‐1844‐26 4500 44‐1844‐21 5358
Industrial
Coating
Systems
44‐161‐498 1500 44‐161‐498 1501
Distributors in Eastern & Southern Europe
DED, Germany 49‐211‐92050 49‐211‐254 658

O‐2 Introduction
E2011Nordson Corporation
All rights reserved
NI_EN_O‐0211‐MX
Outside Europe / Hors d'Europe / Fuera de Europa
SFor your nearest Nordson office outside Europe, contact the Nordson
offices below for detailed information.
SPour toutes informations sur représentations de Nordson dans votre
pays, veuillez contacter l'un de bureaux ci‐dessous.
SPara obtener la dirección de la oficina correspondiente, por favor
diríjase a unas de las oficinas principales que siguen abajo.
Contact Nordson Phone Fax
Africa / Middle East
DED, Germany 49‐211‐92050 49‐211‐254 658
Asia / Australia / Latin America
Pacific South Division,
USA
1‐440‐685‐4797 -
Japan
Japan 81‐3‐5762 2700 81‐3‐5762 2701
North America
Canada 1‐905‐475 6730 1‐905‐475 8821
USA Hot Melt 1‐770‐497 3400 1‐770‐497 3500
Finishing 1‐880‐433 9319 1‐888‐229 4580
Nordson UV 1‐440‐985 4592 1‐440‐985 4593

Safety 1‐1
E2010 Nordson Corporation A1EN-01-[XX-SAFE]-10
Section 1
Safety
Read this section before using the equipment. This section contains
recommendations and practices applicable to the safe installation, operation,
and maintenance (hereafter referred to as “use”) of the product described in
this document (hereafter referred to as “equipment”). Additional safety
information, in the form of task‐specific safety alert messages, appears as
appropriate throughout this document.
WARNING: Failure to follow the safety messages, recommendations, and
hazard avoidance procedures provided in this document can result in
personal injury, including death, or damage to equipment or property.
Safety Alert Symbols
The following safety alert symbol and signal words are used throughout this
document to alert the reader to personal safety hazards or to identify
conditions that may result in damage to equipment or property. Comply with
all safety information that follows the signal word.
WARNING: Indicates a potentially hazardous situation that, if not avoided,
can result in serious personal injury, including death.
CAUTION: Indicates a potentially hazardous situation that, if not avoided,
can result in minor or moderate personal injury.
CAUTION: (Used without the safety alert symbol) Indicates a potentially
hazardous situation that, if not avoided, can result in damage to equipment or
property.

Safety
1‐2
E2010 Nordson Corporation
A1EN-01-[XX-SAFE]-10
Responsibilities of the Equipment Owner
Equipment owners are responsible for managing safety information, ensuring
that all instructions and regulatory requirements for use of the equipment are
met, and for qualifying all potential users.
Safety Information
SResearch and evaluate safety information from all applicable sources,
including the owner‐specific safety policy, best industry practices,
governing regulations, material manufacturer's product information, and
this document.
SMake safety information available to equipment users in accordance with
governing regulations. Contact the authority having jurisdiction for
information.
SMaintain safety information, including the safety labels affixed to the
equipment, in readable condition.
Instructions, Requirements, and Standards
SEnsure that the equipment is used in accordance with the information
provided in this document, governing codes and regulations, and best
industry practices.
SIf applicable, receive approval from your facility's engineering or safety
department, or other similar function within your organization, before
installing or operating the equipment for the first time.
SProvide appropriate emergency and first aid equipment.
SConduct safety inspections to ensure required practices are being
followed.
SRe‐evaluate safety practices and procedures whenever changes are
made to the process or equipment.
User Qualifications
Equipment owners are responsible for ensuring that users:
SReceive safety training appropriate to their job function as directed by
governing regulations and best industry practices
SAre familiar with the equipment owner's safety and accident
prevention policies and procedures
SReceive, equipment‐ and task‐specific training from another qualified
individual