Nordson CBC 5100 User manual

Color Barcode Scanner CBC 5100
Manual P/N 7135357D
- English -
Issued 12/10
NORDSON BENELUX •MAASTRICHT •THE NETHERLANDS
www.nordson.com

P/N 7135357D E2010 Nordson Corporation CBC 5100
12/10
This equipment is regulated by the European
Union under WEEE Directive 2002/96/EC.
See www.nordson.com for information about
how to properly dispose of this equipment.
www.nordson.com
Order number
P/N = Order number for Nordson products
Notice
This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2008.
No part of this document may be photocopied, reproduced, or translated to another language without the prior
written consent of Nordson Corporation. The information contained in this publication is subject to change
without notice.
E2010 All rights reserved.
Trademarks
AccuJet, AeroCharge, AquaGuard, Asymtek, Automove, Autotech, Baitgun, Blue Box, CF, CanWorks, Century, CleanCoat,
CleanSleeve, CleanSpray, ControlCoat, Cross‐Cut, Cyclo‐Kinetic, Dispensejet, DispenseMate, Durafiber, Durasystem,
EasyCoat, Easymove Plus, Econo‐Coat, EFD, ETI, Excel 2000, Flex‐O‐Coat, FlexiCoat, Flexi‐Spray, FlowSentry,
Fluidmove, FoamMelt, FoamMix, Helix, Heli‐flow, Horizon, Hot Shot, Isocoil, Isocore, Iso‐Flo, JR, KB30, Kinetix,
LittleSquirt, Magnastatic, MEG, Meltex, Microcoat, MicroSet, Millennium, Mini Squirt, Moist‐Cure, Mountaingate, MultiScan,
Nordson, OmniScan, OptiMix, Package of Values, Patternview, Plasmod, PluraFoam, Porous Coat, PowderGrid,
Powderware, Prism, Pro‐Flo, ProLink, Pro‐Meter, Pro‐Stream, PRX, RBX, Rhino, S.design stylized, Saturn, SC5, Seal
Sentry, SelectCharge, SelectCoat, Select Cure, Slautterback, Smart‐Coat, Solder Plus, Spectrum, SpraySquirt,
Spraymelt, Super Squirt, Sure Coat, Tela‐Therm, Trends, Tribomatic, UniScan, UpTime, Veritec, Versa‐Coat,
Versa‐Screen, Versa‐Spray, Walcom, Watermark, and When you expect more.
are registered trademarks of Nordson Corporation.
AeroDeck, AeroWash, Apogee, ATS, Auto‐Flo, AutoScan, BetterBook, Chameleon, CanNeck, Check Mate, Colormax,
Control Weave, Controlled Fiberization, CoolWave, CPX, DuraBlue, Dura-Coat, Dura-Screen, Dry Cure, E‐Nordson,
EasyClean, Eclipse, Equi=Bead, ESP, Fill Sentry, Fillmaster, Gluie, iControl, iFlow, Ink‐Dot, Iso‐Flex, iTrend, KVLP, Lacquer
Cure, Maxima, MicroFin, MicroMax, Minimeter, Multifil, Origin, PermaFlo, PluraMix, Powder Pilot, Powercure, Primarc,
ProBlue, Process Sentry, PurTech, Pulse Spray, Ready Coat, SelectSeries, Sensomatic, Shaftshield, SheetAire, Spectral,
Spectronic, Speed-Coat, Speedking, Spray Works, Summit, Sure Brand, Sure Clean, Sure Max, SwirlCoat, Tempus,
ThruWave, TrackingPlus, TradePlus, Universal, VersaBlue, Vista, Web Cure, and 2 Rings (Design)
are trademarks of Nordson Corporation.
Windows is a registered trademark of Microsoft Corporation.

Table of Contents I
P/N 7135357D
E2010 Nordson Corporation CBC 5100
12/10
Table of Contents
Nordson International O‐1..................................
Europe O‐1.................................................
Distributors in Eastern & Southern Europe O‐1.................
Outside Europe / Hors d'Europe / Fuera de Europa O‐2...........
Africa / Middle East O‐2....................................
Asia / Australia / Latin America O‐2..........................
Japan O‐2................................................
North America O‐2........................................
Safety 1‐1.................................................
Safety Alert Symbols 1‐1.....................................
Responsibilities of the Equipment Owner 1‐2....................
Safety Information 1‐2.....................................
Instructions, Requirements, and Standards 1‐2................
User Qualifications 1‐2.....................................
Applicable Industry Safety Practices 1‐4........................
Intended Use of the Equipment 1‐4..........................
Instructions and Safety Messages 1‐4.......................
Installation Practices 1‐5...................................
Operating Practices 1‐5....................................
Maintenance and Repair Practices 1‐5.......................
Equipment Safety Information 1‐7.............................
Equipment Shutdown 1‐7..................................
Relieving System Hydraulic Pressure 1‐7..................
De‐energizing the System 1‐7............................
Disabling the Guns 1‐8..................................
General Safety Warnings and Cautions 1‐9...................
Other Safety Precautions 1‐12...............................
First Aid 1‐12..............................................
Description 2‐1............................................
Intended Use 2‐1............................................
Unintended Use - Examples - 2‐1...........................
Safety Instructions 2‐2.....................................
Residual Risks 2‐2........................................
General Information 2‐3......................................
Introduction 2‐4.............................................
Description of Functions 2‐5..................................
Control Unit CBC 5100 2‐7....................................
Bracket with Sensor CBC 5100 2‐8............................
Sensor CBC 5100 2‐9........................................

Table of Contents
II
P/N 7135357D E2010 Nordson Corporation CBC 5100
12/10
Installation 3‐1.............................................
Transport 3‐1...............................................
Unpacking 3‐1..............................................
Mounting 3‐1...............................................
Removal 3‐1................................................
Storage 3‐1.................................................
Disposal 3‐1................................................
Securing Bracket 3‐2........................................
Aligning Bracket 3‐3.........................................
Affixing Reflector 3‐4.........................................
Attaching Blower to Sensor CBC 5100 3‐4......................
Attaching Sensor CBC 5100 3‐5...............................
Connecting Blower 3‐6.......................................
Aligning Sensor CBC 5100 3‐7................................
Electrical Connections 3‐8....................................
Encoder 3‐8..............................................
Trigger Signal 3‐9.........................................
Sensor CBC 5100 3‐9.....................................
Smart Sensor Interface 3‐9.................................
Line Voltage 3‐9..........................................
Interface 3‐9.............................................
Operation 4‐1..............................................
Setting Inspection Parameters 4‐1.............................
Inspection Parameters 4‐2.................................
Advanced Inspection Parameters 4‐4........................
Setting Encoder 4‐5.........................................
Setting Machine Stop 4‐6.....................................
Adjusting Blower Control Settings 4‐7..........................
Color Sensitivity and Bar Masking 4‐8..........................
Setting Color Sensitivity 4‐8................................
Setting Bar Masking 4‐8...................................
Calibrating Sensor CBC 5100 4‐9..............................
Determining Reference Barcode 4‐10...........................
Typical Detection Results 4‐11.................................
Performance Check 4‐13......................................
Normal Operation 4‐13.....................................
Background Tolerance activated 4‐13.........................
Maintenance / Troubleshooting 5‐1..........................
Maintenance 5‐1............................................
Troubleshooting 5‐1.........................................
LEDs 5‐7................................................
Error Display 5‐7..........................................
Parts 6‐1..................................................
Introduction 6‐1.............................................
Updated Parts List 6‐1.....................................
CBC 5100 and Accessories 6‐2...............................

Table of Contents III
P/N 7135357D
E2010 Nordson Corporation CBC 5100
12/10
Technical Data 7‐1.........................................
General Data 7‐1............................................
Control unit CBC 5100 7‐1....................................
Encoder Input 7‐2.........................................
Output for Trigger Signal 7‐2................................
Output Interface (Male) 7‐3.................................
Output Interface (Female) 7‐4..............................
Smart Sensor Interface 7‐5.................................
Sensor CBC 5100 7‐6........................................
Bracket Dimensions: Bobst Mistral / Expert Falz Adapter 7‐6......
Bracket Dimensions: Jagenberg Diana block 7‐7.................
Bracket Dimensions: Standard 7‐8.............................
Barcodes 7‐9...............................................
Standard Code 1-2-3 7‐9...................................
Bobst Code 7‐9...........................................
Pharma Code 7‐10.........................................
Other Barcodes 7‐10.......................................

Table of Contents
IV
P/N 7135357D E2010 Nordson Corporation CBC 5100
12/10

O‐1Introduction
E2011 Nordson Corporation
All rights reserved
NI_EN_O‐0211‐MX
Nordson International
http://www.nordson.com/Directory
Country Phone Fax
Europe
Austria 43‐1‐707 5521 43‐1‐707 5517
Belgium 31‐13‐511 8700 31‐13‐511 3995
Czech Republic 4205‐4159 2411 4205‐4124 4971
Denmark Hot Melt 45‐43‐66 0123 45‐43‐64 1101
Finishing 45‐43‐200 300 45‐43‐430 359
Finland 358‐9‐530 8080 358‐9‐530 80850
France 33‐1‐6412 1400 33‐1‐6412 1401
Germany Erkrath 49‐211‐92050 49‐211‐254 658
Lüneburg 49‐4131‐8940 49‐4131‐894 149
Nordson UV 49‐211‐9205528 49‐211‐9252148
EFD 49‐6238 920972 49‐6238 920973
Italy 39‐02‐216684‐400 39‐02‐26926699
Netherlands 31‐13‐511 8700 31‐13‐511 3995
Norway Hot Melt 47‐23 03 6160 47‐23 68 3636
Poland 48‐22‐836 4495 48‐22‐836 7042
Portugal 351‐22‐961 9400 351‐22‐961 9409
Russia 7‐812‐718 62 63 7‐812‐718 62 63
Slovak Republic 4205‐4159 2411 4205‐4124 4971
Spain 34‐96‐313 2090 34‐96‐313 2244
Sweden 46‐40-680 1700 46‐40‐932 882
Switzerland 41‐61‐411 3838 41‐61‐411 3818
United
Kingdom
Hot Melt 44‐1844‐26 4500 44‐1844‐21 5358
Industrial
Coating
Systems
44‐161‐498 1500 44‐161‐498 1501
Distributors in Eastern & Southern Europe
DED, Germany 49‐211‐92050 49‐211‐254 658

O‐2 Introduction
E2011Nordson Corporation
All rights reserved
NI_EN_O‐0211‐MX
Outside Europe / Hors d'Europe / Fuera de Europa
SFor your nearest Nordson office outside Europe, contact the Nordson
offices below for detailed information.
SPour toutes informations sur représentations de Nordson dans votre
pays, veuillez contacter l'un de bureaux ci‐dessous.
SPara obtener la dirección de la oficina correspondiente, por favor
diríjase a unas de las oficinas principales que siguen abajo.
Contact Nordson Phone Fax
Africa / Middle East
DED, Germany 49‐211‐92050 49‐211‐254 658
Asia / Australia / Latin America
Pacific South Division,
USA
1‐440‐685‐4797 -
Japan
Japan 81‐3‐5762 2700 81‐3‐5762 2701
North America
Canada 1‐905‐475 6730 1‐905‐475 8821
USA Hot Melt 1‐770‐497 3400 1‐770‐497 3500
Finishing 1‐880‐433 9319 1‐888‐229 4580
Nordson UV 1‐440‐985 4592 1‐440‐985 4593

Safety 1‐1
E2010 Nordson Corporation A1EN-01-[XX-SAFE]-10
Section 1
Safety
Read this section before using the equipment. This section contains
recommendations and practices applicable to the safe installation, operation,
and maintenance (hereafter referred to as “use”) of the product described in
this document (hereafter referred to as “equipment”). Additional safety
information, in the form of task‐specific safety alert messages, appears as
appropriate throughout this document.
WARNING: Failure to follow the safety messages, recommendations, and
hazard avoidance procedures provided in this document can result in
personal injury, including death, or damage to equipment or property.
Safety Alert Symbols
The following safety alert symbol and signal words are used throughout this
document to alert the reader to personal safety hazards or to identify
conditions that may result in damage to equipment or property. Comply with
all safety information that follows the signal word.
WARNING: Indicates a potentially hazardous situation that, if not avoided,
can result in serious personal injury, including death.
CAUTION: Indicates a potentially hazardous situation that, if not avoided,
can result in minor or moderate personal injury.
CAUTION: (Used without the safety alert symbol) Indicates a potentially
hazardous situation that, if not avoided, can result in damage to equipment or
property.

Safety
1‐2
E2010 Nordson Corporation
A1EN-01-[XX-SAFE]-10
Responsibilities of the Equipment Owner
Equipment owners are responsible for managing safety information, ensuring
that all instructions and regulatory requirements for use of the equipment are
met, and for qualifying all potential users.
Safety Information
SResearch and evaluate safety information from all applicable sources,
including the owner‐specific safety policy, best industry practices,
governing regulations, material manufacturer's product information, and
this document.
SMake safety information available to equipment users in accordance with
governing regulations. Contact the authority having jurisdiction for
information.
SMaintain safety information, including the safety labels affixed to the
equipment, in readable condition.
Instructions, Requirements, and Standards
SEnsure that the equipment is used in accordance with the information
provided in this document, governing codes and regulations, and best
industry practices.
SIf applicable, receive approval from your facility's engineering or safety
department, or other similar function within your organization, before
installing or operating the equipment for the first time.
SProvide appropriate emergency and first aid equipment.
SConduct safety inspections to ensure required practices are being
followed.
SRe‐evaluate safety practices and procedures whenever changes are
made to the process or equipment.
User Qualifications
Equipment owners are responsible for ensuring that users:
SReceive safety training appropriate to their job function as directed by
governing regulations and best industry practices
SAre familiar with the equipment owner's safety and accident
prevention policies and procedures
SReceive, equipment‐ and task‐specific training from another qualified
individual

Safety 1‐3
E2010 Nordson Corporation A1EN-01-[XX-SAFE]-10
NOTE: Nordson can provide equipment‐specific installation,
operation, and maintenance training. Contact your Nordson
representative for information
SPossess industry‐ and trade‐specific skills and a level of experience
appropriate to their job function
SAre physically capable of performing their job function and are not
under the influence of any substance that degrades their mental
capacity or physical capabilities

Safety
1‐4
E2010 Nordson Corporation
A1EN-01-[XX-SAFE]-10
Applicable Industry Safety Practices
The following safety practices apply to the use of the equipment in the
manner described in this document. The information provided here is not
meant to include all possible safety practices, but represents the best safety
practices for equipment of similar hazard potential used in similar industries.
Intended Use of the Equipment
SUse the equipment only for the purposes described and within the limits
specified in this document.
SDo not modify the equipment.
SDo not use incompatible materials or unapproved auxiliary devices.
Contact your Nordson representative if you have any questions on
material compatibility or the use of non‐standard auxiliary devices.
Instructions and Safety Messages
SRead and follow the instructions provided in this document and other
referenced documents.
SFamiliarize yourself with the location and meaning of the safety warning
labels and tags affixed to the equipment. Refer to Safety Labels and
Tags (if available) at the end of this section.
SIf you are unsure of how to use the equipment, contact your Nordson
representative for assistance.

Safety 1‐5
E2010 Nordson Corporation A1EN-01-[XX-SAFE]-10
Installation Practices
SInstall the equipment in accordance with the instructions provided in this
document and in the documentation provided with auxiliary devices.
SEnsure that the equipment is rated for the environment in which it will be
used and that the processing characteristics of the material will not create
a hazardous environment. Refer to the Material Safety Data Sheet
(MSDS) for the material.
SIf the required installation configuration does not match the installation
instructions, contact your Nordson representative for assistance.
SPosition the equipment for safe operation. Observe the requirements for
clearance between the equipment and other objects.
SInstall lockable power disconnects to isolate the equipment and all
independently powered auxiliary devices from their power sources.
SProperly ground all equipment. Contact your local building code
enforcement agency for specific requirements.
SEnsure that fuses of the correct type and rating are installed in fused
equipment.
SContact the authority having jurisdiction to determine the requirement for
installation permits or inspections.
Operating Practices
SFamiliarize yourself with the location and operation of all safety devices
and indicators.
SConfirm that the equipment, including all safety devices (guards,
interlocks, etc.), is in good working order and that the required
environmental conditions exist.
SUse the personal protective equipment (PPE) specified for each task.
Refer to Equipment Safety Information or the material manufacturer's
instructions and MSDS for PPE requirements.
SDo not use equipment that is malfunctioning or shows signs of a potential
malfunction.
Maintenance and Repair Practices
SPerform scheduled maintenance activities at the intervals described in
this document.
SRelieve system hydraulic and pneumatic pressure before servicing the
equipment.
SDe‐energize the equipment and all auxiliary devices before servicing the
equipment.
SUse only new or factory‐authorized refurbished replacement parts.
SRead and comply with the manufacturer's instructions and the MSDS
supplied with equipment cleaning compounds.

Safety
1‐6
E2010 Nordson Corporation
A1EN-01-[XX-SAFE]-10
NOTE: MSDSs for cleaning compounds that are sold by Nordson are
available at www.nordson.com or by calling your Nordson representative.
SConfirm the correct operation of all safety devices before placing the
equipment back into operation.
SDispose of waste cleaning compounds and residual process materials
according to governing regulations. Refer to the applicable MSDS or
contact the authority having jurisdiction for information.
SKeep equipment safety warning labels clean. Replace worn or damaged
labels.

Safety 1‐7
E2010 Nordson Corporation A1EN-01-[XX-SAFE]-10
Equipment Safety Information
This equipment safety information is applicable to the following types of
Nordson equipment:
Shot melt and cold adhesive application equipment and all related
accessories
Spattern controllers, timers, detection and verification systems, and all
other optional process control devices
Equipment Shutdown
To safely complete many of the procedures described in this document, the
equipment must first be shut down. The level of shut down required varies by
the type of equipment in use and the procedure being completed. If required,
shut down instructions are specified at the start of the procedure. The levels
of shut down are:
Relieving System Hydraulic Pressure
Completely relieve system hydraulic pressure before breaking any hydraulic
connection or seal. Refer to the melter‐specific product manual for
instructions on relieving system hydraulic pressure.
De‐energizing the System
Isolate the system (melter, hoses, guns, and optional devices) from all power
sources before accessing any unprotected high‐voltage wiring or connection
point.
1. Turn off the equipment and all auxiliary devices connected to the
equipment (system).
2. To prevent the equipment from being accidentally energized, lock and
tag the disconnect switch(es) or circuit breaker(s) that provide input
electrical power to the equipment and optional devices.
NOTE: Government regulations and industry standards dictate specific
requirements for the isolation of hazardous energy sources. Refer to the
appropriate regulation or standard.

Safety
1‐8
E2010 Nordson Corporation
A1EN-01-[XX-SAFE]-10
Disabling the Guns
All electrical or mechanical devices that provide an activation signal to the
guns, gun solenoid valve(s), or the melter pump must be disabled before
work can be performed on or around a gun that is connected to a pressurized
system.
1. Turn off or disconnect the gun triggering device (pattern controller, timer,
PLC, etc.).
2. Disconnect the input signal wiring to the gun solenoid valve(s).
3. Reduce the air pressure to the gun solenoid valve(s) to zero; then relieve
the residual air pressure between the regulator and the gun.

Safety 1‐9
E2010 Nordson Corporation A1EN-01-[XX-SAFE]-10
General Safety Warnings and Cautions
Table 1‐1 contains the general safety warnings and cautions that apply to
Nordson hot melt and cold adhesive equipment. Review the table and
carefully read all of the warnings or cautions that apply to the type of
equipment described in this manual.
Equipment types are designated in Table 1‐1 as follows:
HM = Hot melt (melters, hoses, guns, etc.)
PC = Process control
CA = Cold adhesive (dispensing pumps, pressurized container, and
guns)
Table 1‐1 General Safety Warnings and Cautions
Equipment
Type Warning or Caution
HM
WARNING: Hazardous vapors! Before processing any polyurethane
reactive (PUR) hot melt or solvent‐based material through a compatible
Nordson melter, read and comply with the material's MSDS. Ensure
that the material's processing temperature and flashpoints will not be
exceeded and that all requirements for safe handling, ventilation, first
aid, and personal protective equipment are met. Failure to comply with
MSDS requirements can cause personal injury, including death.
HM
WARNING: Reactive material! Never clean any aluminum component
or flush Nordson equipment with halogenated hydrocarbon fluids.
Nordson melters and guns contain aluminum components that may
react violently with halogenated hydrocarbons. The use of
halogenated hydrocarbon compounds in Nordson equipment can
cause personal injury, including death.
HM, CA
WARNING: System pressurized! Relieve system hydraulic pressure
before breaking any hydraulic connection or seal. Failure to relieve the
system hydraulic pressure can result in the uncontrolled release of hot
melt or cold adhesive, causing personal injury.
HM
WARNING: Molten material! Wear eye or face protection, clothing that
protects exposed skin, and heat‐protective gloves when servicing
equipment that contains molten hot melt. Even when solidified, hot
melt can still cause burns. Failure to wear appropriate personal
protective equipment can result in personal injury.
Continued...

Safety
1‐10
E2010 Nordson Corporation
A1EN-01-[XX-SAFE]-10
General Safety Warnings and Cautions (contd)
Table 1‐1 General Safety Warnings and Cautions (contd)
Equipment
Type Warning or Caution
HM, PC
WARNING: Equipment starts automatically! Remote triggering
devices are used to control automatic hot melt guns. Before working
on or near an operating gun, disable the gun's triggering device and
remove the air supply to the gun's solenoid valve(s). Failure to disable
the gun's triggering device and remove the supply of air to the solenoid
valve(s) can result in personal injury.
HM, CA, PC
WARNING: Risk of electrocution! Even when switched off and
electrically isolated at the disconnect switch or circuit breaker, the
equipment may still be connected to energized auxiliary devices.
De‐energize and electrically isolate all auxiliary devices before
servicing the equipment. Failure to properly isolate electrical power to
auxiliary equipment before servicing the equipment can result in
personal injury, including death.
HM, CA, PC
WARNING: Risk of fire or explosion! Nordson adhesive equipment is
not rated for use in explosive environments and should not be used
with solvent‐based adhesives that can create an explosive atmosphere
when processed. Refer to the MSDS for the adhesive to determine its
processing characteristics and limitations. The use of incompatible
solvent‐based adhesives or the improper processing of solvent‐based
adhesives can result in personal injury, including death.
HM, CA, PC
WARNING: Allow only personnel with appropriate training and
experience to operate or service the equipment. The use of untrained
or inexperienced personnel to operate or service the equipment can
result in injury, including death, to themselves and others and can
damage the equipment.
Continued...

Safety 1‐11
E2010 Nordson Corporation A1EN-01-[XX-SAFE]-10
Equipment
Type Warning or Caution
HM
CAUTION: Hot surfaces! Avoid contact with the hot metal surfaces of
guns, hoses, and certain components of the melter. If contact can not
be avoided, wear heat‐protective gloves and clothing when working
around heated equipment. Failure to avoid contact with hot metal
surfaces can result in personal injury.
HM
CAUTION: Some Nordson melters are specifically designed to
process polyurethane reactive (PUR) hot melt. Attempting to process
PUR in equipment not specifically designed for this purpose can
damage the equipment and cause premature reaction of the hot melt.
If you are unsure of the equipment's ability to process PUR, contact
your Nordson representative for assistance.
HM, CA
CAUTION: Before using any cleaning or flushing compound on or in
the equipment, read and comply with the manufacturer's instructions
and the MSDS supplied with the compound. Some cleaning
compounds can react unpredictably with hot melt or cold adhesive,
resulting in damage to the equipment.
HM
CAUTION: Nordson hot melt equipment is factory tested with Nordson
Type R fluid that contains polyester adipate plasticizer. Certain hot
melt materials can react with Type R fluid and form a solid gum that
can clog the equipment. Before using the equipment, confirm that the
hot melt is compatible with Type R fluid.

Safety
1‐12
E2010 Nordson Corporation
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Other Safety Precautions
SDo not use an open flame to heat hot melt system components.
SCheck high pressure hoses daily for signs of excessive wear, damage, or
leaks.
SNever point a dispensing handgun at yourself or others.
SSuspend dispensing handguns by their proper suspension point.
First Aid
If molten hot melt comes in contact with your skin:
1. Do NOT attempt to remove the molten hot melt from your skin.
2. Immediately soak the affected area in clean, cold water until the hot melt
has cooled.
3. Do NOT attempt to remove the solidified hot melt from your skin.
4. In case of severe burns, treat for shock.
5. Seek expert medical attention immediately. Give the MSDS for the hot
melt to the medical personnel providing treatment.