
©2022 Nordson Corporation
1609758-04
ii Table of Contents
Power Connections...................................................................................................................... 3-10
Console Power Cable Connections............................................................................................ 3-10
Grounding....................................................................................................................................3-11
PE (Protective Earth) Grounding................................................................................................3-11
Electrostatic Grounding..............................................................................................................3-11
Spray Gun Current Path............................................................................................................ 3-12
ESD Ground Procedures and Equipment ................................................................................. 3-13
Encoder, Photoeye, and Scanner Connections........................................................................... 3-13
Part ID Cable Connections......................................................................................................... 3-14
Using Trigger Banks .................................................................................................................. 3-14
Switching I/O Inputs to Sourcing ............................................................................................... 3-15
Photoeye Junction Box............................................................................................................... 3-15
Power Requirements................................................................................................................. 3-15
Conveyor Encoder Connections................................................................................................ 3-15
Photoeye Connections .............................................................................................................. 3-15
Scanner Cable Connections....................................................................................................... 3-16
Discrete Scanner Connections.................................................................................................. 3-16
Analog Scanner Connections.................................................................................................... 3-17
Customer-Supplied Part ID System Connections....................................................................... 3-17
Ethernet Network Connections.................................................................................................... 3-18
Connection Diagram................................................................................................................... 3-18
MAC Addresses.......................................................................................................................... 3-20
Spray Gun Cable Connections .................................................................................................... 3-20
Odd Number of Spray Guns....................................................................................................... 3-20
Program and User Data Cards .................................................................................................... 3-22
Touch Screen Calibration............................................................................................................. 3-23
System Upgrades ........................................................................................................................ 3-23
Optional Air Conditioner Installation and Operation..................................................................... 3-24
Troubleshooting............................................................................................................................ 4-1
Error Codes and Alarm Messages................................................................................................. 4-2
CAN Network Errors ...................................................................................................................... 4-7
Spray Gun Card Troubleshooting .................................................................................................. 4-8
Spray Gun Card Error Codes and Fault Codes............................................................................ 4-8
Spray Gun Card LEDs................................................................................................................ 4-10
Air Flow Re-Zero Procedure....................................................................................................... 4-12
Re-Zero Procedure.................................................................................................................... 4-12
Ethernet Network Troubleshooting .............................................................................................. 4-14
In/Out Positioner Troubleshooting ............................................................................................... 4-16
In/Out Positioner Error Code Troubleshooting............................................................................ 4-16
Other In/Out Positioner Troubleshooting .................................................................................... 4-19
Reciprocator Troubleshooting...................................................................................................... 4-23
Reciprocator Error Code Troubleshooting.................................................................................. 4-23
Other Reciprocator Troubleshooting........................................................................................... 4-26
Other Fault Messages and Conditions ........................................................................................ 4-29
Photoeye, Encoder, and Interlock Troubleshooting ..................................................................... 4-30
Touch Screen Troubleshooting .................................................................................................... 4-31
Touch Screen Calibration ........................................................................................................... 4-31
Normal Calibration..................................................................................................................... 4-31
Problems During Calibration ..................................................................................................... 4-31
Calibration with a Mouse........................................................................................................... 4-32
No Touch Screen Display ........................................................................................................... 4-32
Touch Screen Failure.................................................................................................................. 4-33
Screens Display, but Touch Function Does Not Work............................................................... 4-33
No Display................................................................................................................................. 4-33