Nordson iControl User manual

Instruction Sheet
Part 1043864A03
E2006 Nordson Corporation
P/N 1043864A03
iControlrNozzle Purge Kit Installation
Introduction
This instruction sheet covers the installation of the Single and Dual iControl
Nozzle Purge Kits used for Versa-Spray spray gun nozzle purging. Refer to
your iControl Integrated Control System manual for instructions on
configuring and operating nozzle purge:
SOriginal console version: Manual P/N 1024757, version B or above
SNew console version: Manual P/N 1044158
The kits consist of one or two solenoid/pilot-operated valve assemblies, an
air manifold, air tubing, tube fittings, and fasteners.
Installation
WARNING: Allow only qualified personnel to perform the following tasks.
Follow the safety instructions in this document and all other related
documentation.
WARNING: Shut down the iControl system, if running, and lock out and tag
electrical power at an external disconnect. Shut off and relieve the iControl
system air supply.
Refer to Figures 1, 2, and 3.
1. Unpack the kit and check the contents with the parts list in this
instruction sheet.
2. Open the console and install the kit hardware and tubing as shown in
Figure 1. Before installing the manifold (12), remove the plug from the
end of the console manifold.
3. Refer to Table 1. Plug the solenoid valve harness(es) into the P5
receptacle(s) on the backplane(s) depending on the number of consoles
in the system, the type of kit you install, and number of banks to be
used.
4. Install 6-mm air tubing from the 4-tube fittings you installed in the rear
panel to the purge adapters on the spray guns.

iControl Nozzle Purge Kit Installation
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Part 1043864A03 E2006 Nordson Corporation
Installation (contd)
1
2
76
3
5
2
8
11 9
8
10
(unused
ports)
To Console
Air Manifold
(Remove plug
from end)
Console Door
or Rear Panel
Console Door
or Rear Panel
Remove plug,
seal, and
conduit nut
P5
Backplane
(behind
card cage)
4
12
1Use pipe thread
adhesive/sealant
on threads
1
1
Figure 1 Kit Installation
1. Valve assembly
2. 12-mm tubing
3. 12-mm tube x 1/2-in. NPT fitting
4. 10-mm tube x 1/2-in. NPT fitting
5. 10-mm tubing
6. M4 nuts
7. M4 lock washers
8. Bulkhead connectors
9. Nylon washers
10. 3/8-in. RPT x (4) 6-mm fittings
11. 6-mm plugs
12. Purge air manifold
Table 1 P5 Connections
Consoles and Kits Number of Banks Console A
P5 Pins Console B P5 Pins
One console, 1 single kit 1 1-2 -
One console, 1 dual kit 21-2, 3-4 -
Two consoles, 2 single kits 1 1-2 1-2
Two consoles, 2 single kits 2 1-2 3-4
Two consoles, 2 dual kits 41-2, 3-4 1-2, 3-4

iControl Nozzle Purge Kit Installation 3
Part 1043864A03
E2006 Nordson Corporation
1
P5
Cardcage and Backplane
Pins 1-2 for consoles A & B - 1 bank purge
Pins 3-4 for console B - 2 bank purge
12 mm Tubing
Console Rear Panel 12 mm Tubing
Console Air Manifold
10 mm Tubing
6-mm Tubing
-to purge adapters
on spray guns
Solenoid Valve
Pilot-Operated Valve
1
P5
Cardcage and Backplane
12 mm
Tubing
Console Rear Panel 12 mm Tubing
Console Air
Manifold
10 mm Tubing
6-mm Tubing
-to purge adapters
on spray guns
Solenoid Valve
Pilot-Operated
Valve
10 mm Tubing
Solenoid
Valve Pilot-Operated
Valve
Bank 1
or
Bank 3
Bank 2
or
Bank 4
To Pins 3-4
To Pins 1-2
Dual Kit Schematic
Single Kit Schematic
Purge Air Manifold
Purge Air
Manifold
Figure 2 Single and Dual Kit Schematics

iControl Nozzle Purge Kit Installation
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Part 1043864A03 E2006 Nordson Corporation
Configuration Examples
1401321A
Bank 1
Solenoid 1
P5 Pins 1-2
Bank 2
Solenoid 2
P5 Pins 3-4
Plug
unused
ports
Guns on
Left Side
of Booth
Guns on
Right Side
of Booth
1 Console, 1 Dual Kit, 2 Banks
Console A Rear Panel
Bank 1
Solenoid 1
P5 Pins 1-2
Bank 2
Solenoid 1
P5 Pins 3-4
Plug
unused
ports
Guns on
Left Side of Booth Guns on Right Side of Booth
Console A Rear Panel Console B Rear Panel
Bank 1
Solenoid 1
P5 Pins 1-2
Bank 2
Solenoid 2
P5 Pins 3-4
Plug
unused
ports
Guns
1-6
Left Side
of Booth
Guns
7-12
Left Side
of Booth
Console A Rear Panel
Bank 3
Solenoid 1
P5 Pins 1-2
Bank 4
Solenoid 2
P5 Pins 3-4
Plug
unused
ports
Guns
13-18
Right Side
of Booth
Guns
19-24
Right Side
of Booth
Console B Rear Panel
2 Consoles, 2 Dual Kit, 4 Banks
2 Consoles, 2 Single Kits, 2 Banks
Figure 3 Connection Diagrams
Nozzle Purge Configuration and Operation
Configure nozzle purge for the desired number of banks, purge duration,
and line gap. Refer to the Configuration and Operation sections of your
iControl manual for information, or touch the Help button on the operator
interface.

iControl Nozzle Purge Kit Installation 5
Part 1043864A03
E2006 Nordson Corporation
Parts
To order parts, contact the Nordson Finishing Customer Support Center at
[phone] or your local Nordson representative.
See Figure 4.
Item Part Description Quantity
1035665 Quantity 1035666 Note
- 1035665 KIT, purge, single, controller 1
- 1035666 KIT, purge, dual, controller 1
1 1035736 SVALVE, 3/4in. I/O, air operated, with
mounting bracket 1 2
2 1036034 SVALVE, solenoid, 3-way, sub-base, with
connector 1 2
3 973002 SNIPPLE, steel, schedule 40, 1/8in. NPT x
1.50 in. long 1 2
4 973483 SPLUG, pipe, socket, 1/8in. NPT, steel 1 2
5 973399 SBUSHING, pipe, hydraulic, 3/4x 1/2in.
NPT, steel, zinc 2 4
6 972240 SELBOW, male, 12 mm tube x 1/2in.
unithread 1 2
7 1035732 SFITTING, 1/2in. RPT x (4) 12 mm tube 1 2
8 183418 SPLUG, 12 mm, tube 2 2
9 1035735 SELBOW, male, 10 mm tube x 1/8in.
unithread 1 2
10 900481 SADHESIVE, pipe/thread/hydraulic sealant AR AR
11 971103 SCONNECTOR, male, 10 mm tube x 1/2in.
unithread 1 2
12 971106 SCONNECTOR, male, 12 mm tube x 1/2in.
unithread 1 2
13 1035734 SCONNECTOR, bulkhead, 12 mm tube x
3/8in. RPT 4 4
14 1035731 SFITTING, 3/8in. RPT x (4) 6 mm tube 4 4
15 183804 SPLUG, 6 mm tubing 16 16
16 1035767 SWASHER, nylon, 1.125 x 0.875 x 0.062 in. 4 4
17 984715 SNUT, hex, M4, steel, zinc 4 8
18 983403 SWASHER, lock, split, M4, steel, zinc 4 8
19 973442 SPLUG, pipe, socket, flush, 3/4in. NPT 1 1
20 973431 SPLUG, pipe, socket, standard, 1/2in. NPT 2 -
21 973103 SNIPPLE, steel, sch 40, 3/4in. NPT, 1.37 in. 1 1
NS 226690 STUBING, polyurethane, 12/8 mm, blue AR AR A
NS 900740 STUBING, polyurethane, 10/6.5-7 mm, blue AR AR B
NOTE A: Order in increments of one foot. 8 ft shipped with single kit, 16 ft. with dual kit.
B: Order in increments of one foot. 4 ft shipped with single kit, 8 ft with dual kit.
AR: As Required
NS: Not Shown

iControl Nozzle Purge Kit Installation
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Part 1043864A03 E2006 Nordson Corporation
1
5
5
6
4
3
2
9
7
8
14
15 13
16
13
11
12
10
10
10
10
18
17
19
20 21
Figure 4 Purge Kit Parts
Issued 11/06
Original copyright date 2003. iControl, Nordson, the Nordson logo, and Versa-Spray are registered trademarks of Nordson Corporation.