Nordson Prodigy HDLV User manual

Instruction Sheet
Part 1062384C
E2006 Nordson Corporation
P/N 1062384C
ProdigyrHDLVrManual System
Installation Instructions
WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety
instructions in this document and all other related documentation.

Prodigy HDLV Manual System Installation Instructions
2
Part 1062384C E2006 Nordson Corporation
Stand Installation
NOTE: The stand is optional. Disregard this page if you do not have the optional stand.
WARNING: Bolt the stand to the floor before you install the controller mounting arm. The stand
will tip over if it is not bolted to the floor.
M8 x 16 Hex Screws
Quantity: 2
M8 Flat Washers
Quantity: 2
Hardware Required
(Included with Stand)
5/16-18 x 3.00 Sleeve Anchor Hex Screws
Quantity: 4
Secure the stand to the floor
using the supplied anchors
Mount the arm to the stand with
the supplied fasteners:
Install the cap on the
arm, if not
already installed.

Prodigy HDLV Manual System Installation Instructions 3
Part 1062384C
E2006 Nordson Corporation
Pump Panel Mounting Options
WARNING: Heavy equipment. Get assistance when you lift the pump panel.
Wall Mounting
Hardware Required
(Customer Supplied)
Use suitable M10 (3/8-in.)
mounting hardware.
Mounting Hole Pattern
469.9 mm
(18.5 in.)
647.7 mm
(25.5 in.)
Operator Platform Mounting
M8 Jam Hex Nuts
Quantity: 2
M10 Hex Nuts
Quantity: 4
M10 x 30 Hex Screws
Quantity: 4
M8 x 40 Hex
Machine Screws
Quantity: 2
M10 Flat Washers
Quantity: 4
M10 Split Lock Washers
Quantity: 4
Hardware Required
(Included with Rail-Mount Kit)
Operator Platform
Rail Detail

Prodigy HDLV Manual System Installation Instructions
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Part 1062384C E2006 Nordson Corporation
Manual Gun Controller Mounting
Stand Mounting
M6 x 60 Hex Screws
M6 x 1.0 Serrated,
Flanged Hex Nuts
M6 Flat Washers
Quantity: 2
Quantity: 2
Quantity: 2
Hardware Required
(Included with Stand)
Wall Mounting
Hardware Required
(Customer Supplied)
Use suitable M6 (1/4-in.) mounting hardware.
208.4 mm
(8.204 in.)
Operator Platform Mounting
All hardware required is included with the manual gun
controller. Refer to the Parts section of the Prodigy
Manual Gun Controller manual for bracket assembly
instructions.
Hardware Required

Prodigy HDLV Manual System Installation Instructions 5
Part 1062384C
E2006 Nordson Corporation
Cable Connections
Manual Gun Controller #2 Manual Gun Controller #1
Pump Panel
INPUT POWER
100-240 VAC 50-60 Hz 1j175 VA MAX
15 Amp Breaker Max
15 m (50 ft)
Network/Power Cable
6 m (20 ft)
Gun Cable 15 m (50 ft) Network/Power Cable
6 m (20 ft)
Gun Cable
Brown: L1 (hot)
Blue: L2 (neutral)
Green/Yellow: GND
NET/
PWR
GUN GUN NET/
PWR
NET/
PWR
1
NET/
PWR
2

Prodigy HDLV Manual System Installation Instructions
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Part 1062384C E2006 Nordson Corporation
Air Tubing Connections
Manual Gun #2
Pump Panel
6-mm OD Blue Air Tubing
Manual Gun #1
6-mm OD Blue Air Tubing
6.2-7.6 bar (90-110 psi)
Air Supply
(12-mm x 1/2-in. NPT fitting is provided.
Air supply tubing is not included with the system.)
12

Prodigy HDLV Manual System Installation Instructions 7
Part 1062384C
E2006 Nordson Corporation
Powder Tubing Connections
NOTE: Refer to the Prodigy System Installation Guidelines instruction sheet, part 1069319, for detailed
instructions for routing, cutting, and bundling the powder tubing.
8-mm OD Clear Powder Tubing
9-23 m (30-75 ft) long
Recommended Length: 20 m (65.5 ft)
8-mm OD Clear Powder Tubing
9-23 m (30-75 ft) long
Recommended Length: 20 m (65.5 ft)
Manual Gun #2
Pump Panel
Manual Gun #1
Powder Feed Hopper
(Not included with system)
8-mm OD Clear Powder Tubing
1-3 m (3.5-12 ft) long
Pump Adapter
1062348
Pump Adapter
1062348
8-mm OD Clear Powder Tubing
1-3 m (3.5-12 ft) long

Prodigy HDLV Manual System Installation Instructions
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Part 1062384C E2006 Nordson Corporation
Issued 5/06
Original copyright date 2005. Prodigy, HDLV, Nordson, and the Nordson logo are registered trademarks of Nordson Corporation.