Nordson ProcessMate 5000 User manual

ProcessMate 5000 Universal Centrifuge
Operating Manual
Electronic pdf files of Nordson EFD
manuals are also available at
www.nordsonefd.com
™

ProcessMate 5000 Universal Centrifuge | Operating Manual
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You have selected a reliable, high quality ProcessMate™5000 centrifuge system from EFD, the world
leader in fluid dispensing. The ProcessMate system was designed specifically for industrial dispensing,
and will provide you with years of trouble-free, productive service.
This manual will help you maximize the usefulness of your ProcessMate 5000 centrifuge system.
Please spend a few minutes to become familiar with the controls and features. Follow our recommended
testing procedures. Review the helpful information we have included, which is based on more than
50years of industrial dispensing experience.
Most questions you will have are answered in this manual. However, if you need assistance, please do
not hesitate to contact EFD or your authorized EFD distributor. Detailed contact information is provided
on the last page of this document.
The Nordson EFD Pledge
Thank You!
You have just purchased the world’s finest precision dispensing equipment.
I want you to know that all of us at Nordson EFD value your business and will do everything in our power
to make you a satisfied customer.
If at any time you are not fully satisfied with our equipment or the support provided by your Nordson
EFD Product Application Specialist, please contact me personally at 800.556.3484 (US), 401.431.7000
(outside US), or [email protected].
I guarantee that we will resolve any problems to your satisfaction.
Thanks again for choosing Nordson EFD.
Ferran Ayala, Vice President
Ferran

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Contents
Contents..........................................................................................................................................................................3
Nordson EFD Product Safety Statement ........................................................................................................................4
Halogenated Hydrocarbon Solvent Hazards ...............................................................................................................5
High Pressure Fluids....................................................................................................................................................5
Qualified Personnel......................................................................................................................................................5
Intended Use ...............................................................................................................................................................6
Regulations and Approvals..........................................................................................................................................6
Personal Safety............................................................................................................................................................6
Fire Safety....................................................................................................................................................................7
Preventive Maintenance ..............................................................................................................................................7
Important Disposable Component Safety Information................................................................................................8
Action in the Event of a Malfunction............................................................................................................................8
Disposal .......................................................................................................................................................................8
Specifications..................................................................................................................................................................9
Unpacking the Unit........................................................................................................................................................10
Setup .............................................................................................................................................................................11
Surface Placement ....................................................................................................................................................11
Power Source ............................................................................................................................................................11
Component Identification..............................................................................................................................................11
Preparation....................................................................................................................................................................12
Operation.......................................................................................................................................................................13
Service...........................................................................................................................................................................16
Part Number ..................................................................................................................................................................16
Replacement Parts........................................................................................................................................................16
Troubleshooting ............................................................................................................................................................17
Error Codes................................................................................................................................................................17
Opening Lid Manually — Power Failure ....................................................................................................................18

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Nordson EFD Product Safety Statement
The safety messages that follow have a CAUTION level hazard.
Failure to comply may result in minor or moderate injury.
CAUTION
READ MANUAL
Read manual for proper use of this equipment. Follow all safety instructions. Task- and equipment-
specific warnings, cautions, and instructions are included in equipment documentation where
appropriate. Make sure these instructions and all other equipment documents are accessible to
persons operating or servicing equipment.
The safety message that follows has a WARNING level hazard.
Failure to comply could result in death or serious injury.
WARNING
ELECTRIC SHOCK
Risk of electric shock. Disconnect power before removing covers and/or disconnect, lock out, and
tag switches before servicing electrical equipment. If you receive even a slight electrical shock, shut
down all equipment immediately. Do not restart the equipment until the problem has been identified
and corrected.
MAXIMUM AIR PRESSURE
Unless otherwise noted in the product manual, the maximum air input pressure is 7.0 bar (100
psi). Excessive air input pressure may damage the equipment. Air input pressure is intended to be
applied through an external air pressure regulator rated for 0 to 7.0 bar (0 to 100 psi).
RELEASE PRESSURE
Release hydraulic and pneumatic pressure before opening, adjusting, or servicing pressurized
systems or components.
BURNS
Hot surfaces! Avoid contact with the hot metal surfaces of heated components. If contact can not be
avoided, wear heat-protective gloves and clothing when working around heated equipment. Failure
to avoid contact with hot metal surfaces can result in personal injury.

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Nordson EFD Product Safety Statement (continued)
Halogenated Hydrocarbon Solvent Hazards
Do not use halogenated hydrocarbon solvents in a pressurized system that contains aluminum components.
Under pressure, these solvents can react with aluminum and explode, causing injury, death, or property damage.
Halogenated hydrocarbon solvents contain one or more of the following elements.
Element Symbol Prefix
Fluorine F “Fluoro-”
Chlorine Cl “Chloro-”
Bromine Br “Bromo-”
Iodine I “Iodo-”
Check the Safety Data Sheet (SDS) or contact your material supplier for more information. If you must use
halogenated hydrocarbon solvents, contact your EFD representative for compatible EFD components.
High Pressure Fluids
High pressure fluids, unless they are safely contained, are extremely hazardous. Always release fluid pressure before
adjusting or servicing high pressure equipment. A jet of high pressure fluid can cut like a knife and cause serious
bodily injury, amputation, or death. Fluids penetrating the skin can also cause toxic poisoning.
Any injury caused by high pressure liquid can be serious. If you are injured or even suspect an injury:
• Go to an emergency room immediately.
• Tell the doctor that you suspect an injection injury.
• Show the doctor the following note.
• Tell the doctor what kind of material you were dispensing.
WARNING
Medical Alert — Airless Spray Wounds: Note to Physician
Injection in the skin is a serious traumatic injury. It is important to treat the injury surgically as soon as possible. Do
not delay treatment to research toxicity. Toxicity is a concern with some exotic coatings injected directly into the
bloodstream.
Qualified Personnel
Equipment owners are responsible for making sure that EFD equipment is installed, operated, and serviced by
qualified personnel. Qualified personnel are those employees or contractors who are trained to safely perform
their assigned tasks. They are familiar with all relevant safety rules and regulations and are physically capable of
performing their assigned tasks.

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Intended Use
Use of EFD equipment in ways other than those described in the documentation supplied with the equipment may
result in injury to persons or damage to property. Some examples of unintended use of equipment include:
• Using incompatible materials.
• Making unauthorized modifications.
• Removing or bypassing safety guards or interlocks.
• Using incompatible or damaged parts.
• Using unapproved auxiliary equipment.
• Operating equipment in excess of maximum ratings.
• Operating equipment in an explosive atmosphere.
Regulations and Approvals
Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for
Nordson EFD equipment will be voided if instructions for installation, operation, and service are not followed. If the
equipment is used in a manner not specified by Nordson EFD, the protection provided by the equipment may be
impaired.
Personal Safety
To prevent injury, follow these instructions:
• Do not operate or service equipment unless you are qualified.
• Do not operate equipment unless safety guards, doors, and covers are intact and automatic interlocks are
operating properly. Do not bypass or disarm any safety devices.
• Keep clear of moving equipment. Before adjusting or servicing moving equipment, shut off the power supply
and wait until the equipment comes to a complete stop. Lock out power and secure the equipment to prevent
unexpected movement.
• Make sure spray areas and other work areas are adequately ventilated.
• When using a syringe barrel, always keep the dispensing end of the tip pointing towards the work and away
from the body or face. Store syringe barrels with the tip pointing down when they are not in use.
• Obtain and read the Safety Data Sheet (SDS) for all materials used. Follow the manufacturer’s instructions for
safe handling and use of materials and use recommended personal protection devices.
• Be aware of less-obvious dangers in the workplace that often cannot be completely eliminated, such as hot
surfaces, sharp edges, energized electrical circuits, and moving parts that cannot be enclosed or otherwise
guarded for practical reasons.
• Know where emergency stop buttons, shutoff valves, and fire extinguishers are located.
• Wear hearing protection to protect against hearing loss that can be caused by exposure to vacuum exhaust
port noise over long periods of time.
Nordson EFD Product Safety Statement (continued)

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Nordson EFD Product Safety Statement (continued)
Fire Safety
To prevent a fire or explosion, follow these instructions:
• Shut down all equipment immediately if you notice static sparking or arcing. Do not restart the equipment until
the cause has been identified and corrected.
• Do not smoke, weld, grind, or use open flames where flammable materials are being used or stored.
• Do not heat materials to temperatures above those recommended by the manufacturer. Make sure heat
monitoring and limiting devices are working properly.
• Provide adequate ventilation to prevent dangerous concentrations of volatile particles or vapors. Refer to local
codes or the SDS for guidance.
• Do not disconnect live electrical circuits when working with flammable materials. Shut off power at a disconnect
switch first to prevent sparking.
• Know where emergency stop buttons, shutoff valves, and fire extinguishers are located.
Preventive Maintenance
As part of maintaining continuous trouble-free use of this product, Nordson EFD recommends the following simple
preventive maintenance checks:
• Periodically inspect tube-to-fitting connections for proper fit. Secure as necessary.
• Check tubing for cracks and contamination. Replace tubing as necessary.
• Check all wiring connections for looseness. Tighten as necessary.
• Clean: If a front panel requires cleaning, use a clean, soft, damp rag with a mild detergent cleaner. DO NOT
USE strong solvents (MEK, acetone, THF, etc.) as they will damage the front panel material.
• Maintain: Use only a clean, dry air supply to the unit. The equipment does not require any other regular
maintenance.
• Test: Verify the operation of features and the performance of equipment using the appropriate sections of this
manual. Return faulty or defective units to Nordson EFD for replacement.
• Use only replacement parts that are designed for use with the original equipment. Contact your Nordson EFD
representative for information and advice.

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Nordson EFD Product Safety Statement (continued)
Important Disposable Component Safety Information
All Nordson EFD disposable components, including syringe barrels, cartridges, pistons, tip caps, end caps,
and dispense tips, are precision engineered for one-time use. Attempting to clean and re-use components will
compromise dispensing accuracy and may increase the risk of personal injury.
Always wear appropriate protective equipment and clothing suitable for your dispensing application and adhere to
the following guidelines:
• Do not heat syringe barrels or cartridges to a temperature greater than 38° C (100° F).
• Dispose of components according to local regulations after one-time use.
• Do not clean components with strong solvents (MEK, acetone, THF, etc.).
• Clean cartridge retainer systems and barrel loaders with mild detergents only.
• To prevent fluid waste, use Nordson EFD SmoothFlow™pistons.
Action in the Event of a Malfunction
If a system or any equipment in a system malfunctions, shut off the system immediately and perform the following
steps:
1. Disconnect and lock out system electrical power. If using hydraulic and pneumatic shutoff valves, close and
relieve pressure.
2. For Nordson EFD air-powered dispensers, remove the syringe barrel from the adapter assembly. For Nordson
EFD electro-mechanical dispensers, slowly unscrew the barrel retainer and remove the barrel from the actuator.
3. Identify the reason for the malfunction and correct it before restarting the system.
Disposal
Dispose of equipment and materials used in operation and servicing according to local codes.

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Specifications
NOTE: Specifications and technical details are subject to change without prior notification.
Item Specification
Dimensions 320Wx 400Dx 325Hmm (12.6Wx 15.7Dx 12.7H")
Weight 16.0 kg (35.2 lb), approx.
Speed range 1,000–5,000 RPM adjustable*, LED display
*depending on size of barrels and weight of contents
Timer 2-digit, 99 min LED display
Chamber Stainless steel
Motor 80 W
Speed control Microprocessor
Imbalance detection Yes, alarm and brake
Error detection Yes (4-error detection)
Brake Automatic braking system
Safety interlocking lid Yes
Lid open override device Yes, manual
Safety shutout device Yes
Over-heating alarm Yes
Emergency stop Yes
Power source Multi-voltage 100–240V, 50/60Hz
Approvals CE, UKCA, RoHS

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Unpacking the Unit
1. Make sure the packaging is laid out in the correct orientation
before opening the box.
2. Remove all packaging material from around the PM5000
centrifuge before attempting to remove the unit from the box.
3. Carefully remove the PM5000 centrifuge unit from the box.
4. Carefully remove the protective foam from the inside of the unit,
around the rotor.
5. Check the unit for damage before discarding the shipping
packaging and box.
6. Should any damage be detected, call your local representative of
EFD Technical Services for assistance.
• Be careful not to drop the PM5000 centrifuge, or place / rest the unit upside down. The unit is heavy and you may
require assistance in lifting the PM5000 centrifuge.
• Do not place the PM5000 centrifuge in a high draft area, in direct sunlight, or near equipment emitting heat and /
or electromagnetic conduction.
• Conditions for transportation & storage:
Temperature: 10–40º C (50–104º F)
Humidity: 40–90%
• Check the specification label located on back of this equipment; the power source must conform to your local
codes.
CAUTION
Protective
foam

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Setup
Surface Placement
The PM5000 centrifuge weighs approximately 16 kg (35.2 lb) and will be spinning at high speeds. Select a level,
sturdy, and stable surface on which to place the PM5000 centrifuge before use.
Power Source
The ProcessMate PM5000 centrifuge is a multi-voltage unit with a built-in power converter. The unit is capable of
operating in the range of 100–240 VAC, 50/60Hz. Locate the power cord shipped with the unit, plug one end into
the unit, and the other into a suitable power source. Make sure the ground pin on the power cord is connected to
ground on the power source.
Component Identification
ProcessMate 5000 centrifuge and power cord Adapter sets, 3cc, 5cc, 10c, and 30cc
(4 adapters in each package)
Rotor sleeve
(4included)

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Preparation
Before using the centrifuge, follow these steps to ensure that the PM5000 centrifuge is ready and safe for use in a
production setting.
1. Plug the power cord into a grounded outlet.
2. Switch on the power.
The power lamp, Speed Indicator display, and Timer display must be illuminated.
3. If the Speed Indicator display shows an Err-5 code, cycle the power to clear the error.
NOTE: An Err-5 can be caused by the removal of (or failure to remove) the protective foam around the rotor,
which in some cases may slightly unbalance the rotor. This is a normal occurrence and is easily remedied by
cycling the power.
4. Press the green LID OPEN button; when the lid releases (you will hear a clicking sound), open the lid.
NOTE: The lid will not open if there is no power to the unit.
5. Ensure that the rotor sleeves are properly positioned in the rotor openings.
Rotor sleeve
6. Switch off the power to verify that the power can be shut off in case of emergency.
If the above steps work as detailed, the centrifuge is operating as designed and ready for production use.
Power switch
Lid Open
button
Speed
Regulator
knob
Timer
adjustment
up / down
SET arrows
Start button
Stop button
Speed
Indicator
display Timer display

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Operation
The unit includes many safety features to minimize the risk of personal injury. Use the following operational steps to
safely operate the PM5000 centrifuge.
1. Turn On Power
Switch on the power. The switch will light up green when the unit is powered up.
2. Open Lid
Press the green LID OPEN button; when the lid releases (you will hear a clicking sound), open the lid.
NOTE: The lid will not open under the following conditions:
• If the centrifuge is still in use and / or the rotor is still spinning.
• If there is no power to the unit.
Do not use flammable and dangerous chemical solutions in the centrifuge.
WARNING
Ensure that the requirements noted below for positioning syringe barrels inside the centrifuge are met. Failure to fill
to the same levels, spinning without the correct adapters, or placing an odd number of syringes (i.e., 1 or 3 syringes)
will result in damage to the syringes and an unbalanced spin, causing the unit to go into an error mode.
CAUTION
3. Place Syringe Barrels
The PM5000 centrifuge can accommodate up to four (4) syringe barrels. Ensure that the placement of barrels
inside the centrifuge meets the following requirements:
• Fill all syringe barrels to approximately the same level and secure the end cap on each barrel.
• Use the appropriate size adapter to secure the barrels inside the rotor sleeves. Adapters are provided for 3cc,
5cc, 10cc, and 30cc barrels.
• Insert only two or four barrels; never insert one or three barrels.
• When inserting two barrels, position them opposite each other.
Refer to “Placement of Barrels Inside the Centrifuge” on page14 for examples of correct
and incorrect syringe barrel placement.
4. Shut Lid
Shut the lid and make sure that the barrels are not protruding or contacting the inner side of the lid.

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Operation (continued)
Correct: Four barrels loaded using
the correct adapter size
Correct: Axially symmetrical
placement of two barrels
Incorrect: Three barrels loaded
Incorrect: No rotor sleeves or
adapters used; retained foam insert
Incorrect: Wrong size adapters used,
thus creating interference
Incorrect: Non-symmetrical
placement of two barrels
Placement of Barrels Inside the Centrifuge

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5. Set Spin Time
Use the SET up / down arrows to set the spin time. The spin time can be adjusted from 1—99 minutes in
increments of 1 minute. During setting, the spin time is shown in the Timer display. During operation, the Timer
display counts down the spin time.
6. Set Speed
Use the Speed Regulator knob to set the rotor speed in RPM. The speed setting is shown in the Speed
Indicator display. The speed cannot be adjusted or altered once the unit is in operation. To change the speed,
simply press the red “stop” button, allow the rotor to come to a complete stop, open and close the lid, reset the
speed, reset the time, and then restart the spin.
Important Note: If the set RPM exceeds the maximum speed for the rotor and contents, Err-8 will display and
the unit will shut down the spin cycle. Remove or reduce the contents, open and shut the lid, and then re-
initiate the spin cycle.
7. Start
Once the time and speed are set, press the START button to start the PM5000 centrifuge. The centrifuge will
spin at the speed and duration of the set parameters. Upon completion, the unit will automatically apply a brake
on the rotor to slow down and stop the rotor within the centrifuge. Once the rotor is at a complete stop, an
audible buzzer will alarm, notifying the user that the spin cycle has completed.
The centrifuge takes approximately 15–20 seconds to accelerate to the set speed.
After the set time has elapsed, the PM5000 centrifuge will automatically activate the automatic braking system
to slow down and stop the rotation of the rotor. The TIME and RPM values will reset to 0, and three audible
“beep” alarms will alert you of the completion of the spin cycle.
NOTE: If ERROR code Err5 is displayed on the screen at any time, the cause is usually due to an imbalanced
rotor. Check the contents within the centrifuge and make sure the syringe barrels are equally loaded and filled.
8. Press the LID OPEN button and the lid release knob to open the lid and safely remove the contents.
Operation (continued)
Power switch
Lid Open
button
Speed
Regulator
knob
Timer
adjustment
up / down
arrows
Start button
Stop button
Speed
Indicator
display Timer display

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Part Number
Part # Description
7015542 ProcessMate 5000 centrifuge
Replacement Parts
Part # Description Quantity
7365995 ProcessMate 5000 centrifuge rejuvenation kit (includes the following
components)
—
• Centrifuge adapter set, 3cc 4
• Centrifuge adapter set, 5cc 4
• Centrifuge adapter set, 10cc 4
• Centrifuge adapter set, 30cc 4
• Rotor sleeve 4
• Tub seal 2
Service
There are very few serviceable items on the PM5000 centrifuge. Check with EFD Technical Services before servicing
the centrifuge.
• To avoid electrical shock, always disconnect from power supply prior to maintenance or service.
• Only qualified personnel or licensed engineers should attempt any maintenance or service of the PM5000
centrifuge.
• Always use a properly grounded electrical outlet of the correct voltage rating.
• Inspect the centrifuge unit before use to make sure there are no issues.
WARNING
Adapter sets
Rotor sleeve
Tub seal

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Troubleshooting
Error Codes
Error Code Cause Corrective Action
Err-1 Rotor unable to rotate (defective drive motor
or malfunctioning PCB)
Contact your Nordson EFD representative for
assistance.
Err-3 Attempt made to open lid while rotor still
spinning
Wait for the spin cycle to complete before
opening the lid. Cycle the power to remove
the error code.
Err-5 Imbalanced rotor (related to weight
distribution of contents)
Correct the placement of the syringe barrels
inside the rotor. Refer to “3. Place Syringe
Barrels” on page13 for correct barrel
placement. Cycle the power to remove the
error code. If cycling the power does not
remove the error code, contact your Nordson
EFD representative for assistance.
Err-8 Set RPM exceeds maximum speed for rotor
and contents
Reduce the speed or change the placement
of the barrels in the rotor. Refer to “3. Place
Syringe Barrels” on page13 for correct
barrel placement. Cycle the power to remove
the error code.

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Opening Lid Manually — Power Failure
In the case of power failure, the lid will remain locked as designed. If the lid needs to be opened in this situation,
manually overriding the safety switch is required.
To manually open lid, do the following:
1. Remove the hole plug (white) located on the left hand side of the PM5000 centrifuge enclosure.
2. Insert a screwdriver or any sturdy object into the hole and press down onto the magnetic interlock assembly.
The lid will now open.
Troubleshooting (continued)
Lid interlock hole
(with plug inserted)

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Notes

For Nordson EFD sales and service in over
40 countries, contact Nordson EFD or go to
www.nordsonefd.com.
Global
800-556-3484; [phone]
[email protected]
Europe
00800 7001 7001
[email protected]
Asia
China: [phone]; [email protected]
India: [phone]; [email protected]
Japan: [phone]; [email protected]
Korea: [phone]; [email protected]
SEAsia: [phone]; [email protected]
The Wave Design is a trademark of Nordson Corporation.
©2023 Nordson Corporation 7015542 v090923
NORDSON EFD ONE YEAR LIMITED WARRANTY
This NordsonEFD product is warranted for one year from the date of purchase to be free
from defects in material and workmanship (but not against damage caused by misuse,
abrasion, corrosion, negligence, accident, faulty installation, or by dispensing material
incompatible with equipment) when the equipment is installed and operated in accordance
with factory recommendations and instructions.
NordsonEFD will repair or replace free of charge any defective part upon authorized return
of the part prepaid to our factory during the warranty period. The only exceptions are those
parts which normally wear and must be replaced routinely, such as, but not limited to, valve
diaphragms, seals, valve heads, needles, and nozzles.
In no event shall any liability or obligation of NordsonEFD arising from this warranty exceed
the purchase price of the equipment.
Before operation, the user shall determine the suitability of this product for its intended use,
and the user assumes all risk and liability whatsoever in connection therewith. NordsonEFD
makes no warranty of merchantability or fitness for a particular purpose. In no event shall
NordsonEFD be liable for incidental or consequential damages.
This warranty is valid only when oil-free, clean, dry, filtered air is used, where applicable.