Norfolk Greenhouses BCCPSW3820+G User manual

Ulmate Carport 3.8m
BCCPSW3820+G / BCCPSW3825+G
Assembly Instrucons
IMPORTANT
Please read these instrucons thoroughly before starng assembly.
Check all parts are present before assembly, call 020 3011 2040 for replacement parts.
These instrucons should be kept in a safe place for future use.

2Canopy
Introducon
Thank you for your purchase of our Carport, we hope you enjoy.
Please read through these instrucons and familiarise yourself with the construcon
process before you begin.
We operate a programme of connuous product improvement and we reserve the right
to change the specicaon without prior noce, the latest model is supplied.
Although we have taken great care to ensure this kit is complete, occasionally we make
mistakes. There are no robots involved in the producon our products, just regular
people! Please check that you have all of the parts listed before starng the assembly. If
there are any damaged or missing parts, please call us on 020 3011 2040. We will express
any missing parts to you as soon as possible.
Keep these instrucons in a safe place for future use. They can be useful for idenfying
parts when ordering replacements should you suer severe storm damage or vandalism.
We are condent you will get a long life from your product. We oer a 1 year
manufacturers warranty, against manufacturing faults or defects. Sadly we are unable
to cover against storm or weather damage. If you experience any dicules with your
product please call the number above for support.
Contents
Hints, Tips & Safety 3
Parts List 4
Frame Assembly 8
Roof Assembly 14
Guer Assembly 18

3
© Norfolk Greenhouses
Hints, Tips & Safety
Hints and Tips
• All frame parts are idened with the part number, all other parts can be
idened by measuring and comparing to the list of materials in this manual.
• Lay out all your parts in organised groups before commencing assembly.
Cauon
• Two people are required to safely assemble this product.
• Take care and wear safety gloves when working with metal parts as some have
sharp edges.
• Keep children and pets away from the assembly area.
• Keep the area around your work place area clean and dy.
• Take care when handling sharp tools and never carry sharp tools in your pocket.
• Never leave your product unaended or parally built, especially outside on a
windy day.
• You are advised to take care and wear suitable personal protecve equipment
such as safety glasses & gloves where possible.
Tools Required
• Large at-head screwdriver
• 8mm socket, 10mm socket
• Ø6mm masonry drill bit
• Spirit level
• Ladder
• Tape Measure
Maintenance
• It is advised that periodically or aer storms or gales you check all nuts, bolts
and screws, and ghten where necessary.
• Clean using warm soapy water and a non-abrasive cloth.

4CanopyParts List
3x LEG
PST1 (2.0m model)
PST3 (2.5m model)
Framework
2x RL16
1x RL17
2x RL17A
2x RL19
1x RL20
3x BM1
1x GUT130W
1x GUT1575W
1x GUT2000W
2x DP85W
1x DP1580W /
DP2080W
3x XL71

5Contact Support on 020 3011 2040
© Norfolk Greenhouses
Roof Sheets
SR6
(1140mm x 1830mm)
4x
4x
SR7
(1140mm x 940mm)

6CanopyParts List
Hardware
WROS1 WRUS1 WRES1
WRKS1 WKFB3
1x3x
2x
1x 1x
WKFB2
2x
WOGC3
2x
HBD
7x
HBDT
4x
HBP
2x
NYLOC
70x
STUD30
35x

7Contact Support on 020 3011 2040
© Norfolk Greenhouses
Hardware
ST4X34 ST8X5
SC6X32 MM7X60 CP6
47x 30x
78x 6x 3x
1x 8.5mm Drill Bit
CBM6X80
6x

8CanopyFrame Assembly
Step 2 - Fix both RL17A beams to wall
Step 1 - Fix HBD brackets to both RL17A, as per conguraon below
2.5m Leg
2.0m Leg
Model
2755
2255
MIN
2830
2330
OPTIMUM
2905
2405
MAX
Unless otherwise stated all dimensions in mm
i
Oer both RL17A
to the wall and
measure from
ground to underside
of beam. Align
horizontally using a
spirit level and mark
the holes. Drill 6
holes using Ø6mm
masonry drill bit.
Fix to wall using
provided xings
as shown. (If xing
into mber, use
appropriate xings -
not provided)

9Contact Support on 020 3011 2040
© Norfolk Greenhouses
Step 3 - Add CP6 to the LEG then x BM1 between the Leg and RL17A
Step 4 - Repeat previous step for second Leg, then x RL17 between both uprights

10 Canopy
Step 6 - Aach 2x RL16
Step 5 - Fix HBD and HBDT brackets to BM1 beams, as congured below
Frame Assembly

11Contact Support on 020 3011 2040
© Norfolk Greenhouses
Step 8 - Fix RL20 between both uprights
Step 7 - Assemble LEG and BM1 as shown, x to RL17A
* For 3.8m Carport use RL20.
For 3.8m Carport with
Extension Kit, use RL17.

12 Canopy
Step 10 - Aach 2x RL19
Step9 - Fix HBD brackets to BM1 as shown
Frame Assembly

13Contact Support on 020 3011 2040
© Norfolk Greenhouses
Step 11 - Fix XL71 to underside of each BM1.
Push t HBP to exposed ends of the front beam.
If building a Carport with Extension, from this point on refer to "Carport
Extension" manual supplied with extension kit.
EXTENSION KIT

14 Canopy
Step 12 - Fix SR6 roof sheet to the front le corner of roof frame.
Roof Assembly
i
Place rst sheet of SR6 in the
front le corner of the roof,
posion so that there is a 50mm
overhang from front beam (see
image right). Apply xings 1 to
4 into front beam RL17, every
3rd corrugaon (see image
below). Move the structure
unl framework is square with
the wall and sheet. Then apply
xings 5 to 7 into BM1, then
nally 8 to 10 into RL16.

15Contact Support on 020 3011 2040
© Norfolk Greenhouses
Step 14 - Fix exposed edge of last SR6 sheet to BM1
Step 13 - Fix remaining 3x SR6 sheets
i
Overlay remaining SR6 sheets by 3 corrugaons, then
x with 8x SC6X32 every 3rd corrugaon as shown.
i
Fix using 4x SC6X32 as shown
leaving space at the top of
sheet for SR7 to overlap.

16 Canopy
Step 16 - Fix remaining 3x SR7 sheets
Step 15 - Posion SR7 on top of rst SR6, ght against the wall and x.
Roof Assembly
i
Fix using 9x SC6X32 on
exposed edge and every 3rd
corrugaon as shown.
i
Fix each sheet using 8x SC6X32
every 3rd corrugaon as shown.

17Contact Support on 020 3011 2040
© Norfolk Greenhouses
Step 17 - Fix exposed edge of last SR7 sheet to BM1
i
Fix using 3x SC6X32 as shown .

18 Canopy
Step 18 - Assemble guer and x to front beam of carport
Guer Assembly

19Contact Support on 020 3011 2040
© Norfolk Greenhouses
Step 20 - Anchor feet to the ground
Step 19 - Assemble and x downpipe to LEG
i
Use spirit level to align legs in the
upright posion. Fix to the ground
through holes in steel foot using
appropriate xings (not supplied).

Canopy
Norfolk Greenhouses
1 Vincent Avenue
Crownhill Industry
Milton Keynes
MK8 0AB
Tel: [phone]
E-mail: [e-mail]