NORSELIGHT SH R50 BUS User manual

USER’S MANUAL
SEARCHLIGHTS SH R50 BUS
7SL2001001 ; Rev02
DCN: 22877 ; 22.05.2018

Introduction
For more than 90 years, Norselight have designed and manufactured lighting products for marine vessels.
Through ongoing customer focused product development, Norselight continue to deliver quality products as
demanded both at sea and on the rugged coastlines as the Norwegian.
This commitment to quality and expertise provides the foundation for Norselight to be possibly the world’s
leading supplier of maritime lighting.
However, in order to stay in front, Norselight would very much appreciate all comments that you may have
regarding our quality products or services.
Therefore, if you have any technical or other questions, Norselight would be pleased to assist. Our Technical
Department can be contacted as follows:
Tel: [phone]
Fax: [phone]
E.mail: [email protected]
We would also like to use this opportunity to thank you for choosing Norselight as your supplier of marine
searchlights.
Guaranty
The guarantee is only valid against production faults. It do not cover damage caused by transportation,
damage due to disregard of this technical Manual or adverse external effects.
Norselight AS is a registered trade name.
Norselight AS reserves all rights to this document.
Norselight AS operates a policy of continuous development. On this basis we reserve the right to make
changes and improvements to all of our products and documentation.

6500201 Rev - SH R50
GLOBAL MARINE & OFFSHORE
LIGHTNING SOLUTIONS
3
This manual belongs to the product
Serie no.: ______________
Controlled by: ______________
Date: ______________
Technical Manual
for searchlight
SH 260 R50
SH 310 R50
SH 470 R50
SH 480 R50
250W
500W
1000W
2000W
3000W
24V DC
115V AC
230V AC

6500201 Rev - SH R50
4
Table of contents
Introduction .......................................................................................................................................... 2
Guaranty ............................................................................................................................................. 2
1General description......................................................................................................................... 5
Searchlight................................................................................................................................................................................. 5
The motor housing....................................................................................................................................................................... 5
Control panels............................................................................................................................................................................ 5
Main Operation Panel ............................................................................................................................................................. 5
Slave Operation Panel (Option) ................................................................................................................................................. 5
Wireless Operation Panel (Option)............................................................................................................................................. 5
The Ethernet Switch: .................................................................................................................................................................... 8
High Sensitive Receiver: ............................................................................................................................................................... 8
Main Control Panel position indicator versus searchlight position:......................................................................................................... 9
2Technical data ............................................................................................................................. 10
Halogen Searchlight .................................................................................................................................................................. 10
Main Operation Panel ............................................................................................................................................................... 10
Slave Operation Panel ............................................................................................................................................................... 11
Wireless Operation Panel........................................................................................................................................................... 11
Swith, KIEN1005 ..................................................................................................................................................................... 12
Access Point, High Sensitive Receiver for Wireless Operation Panel ................................................................................................... 14
3Installation ................................................................................................................................... 15
Mechanical installation............................................................................................................................................................... 15
Electric installation ..................................................................................................................................................................... 15
BUS installation......................................................................................................................................................................... 15
Start up procedure..................................................................................................................................................................... 15
4Operation ................................................................................................................................... 15
Operation Panels function ........................................................................................................................................................... 15
Change of lamp ....................................................................................................................................................................... 16
General Searchlight Maintenance ................................................................................................................................................ 17
5Spare Parts list.............................................................................................................................. 18
6Drawings .................................................................................................................................... 22
Mechanical Dimensions SH 260 to 470 R50 ................................................................................................................................ 22
Mechanical Dimensions SH 480 R50.......................................................................................................................................... 24
Pedestal R50............................................................................................................................................................................ 25
Operation Panel (Main and Slave) w/cut dimensions ...................................................................................................................... 26
Switch BUS dimensions. ............................................................................................................................................................. 27
Ethernet BUS, LAN Cables only ................................................................................................................................................... 28
Electrical installation SH 260 and 310 24V DC............................................................................................................................ 31
Electrical installation SH 310 to 480 115/230V AC..................................................................................................................... 32
Junction box connection 24V...................................................................................................................................................... 34
Junction box connection 115 V/230V......................................................................................................................................... 34
Connecting diagram Main and Slave Operation Panel .................................................................................................................... 36
Internal wire diagram................................................................................................................................................................. 37
7Reclamation or trouble shooting ....................................................................................................... 39
8Owner’s NOTES: ......................................................................................................................... 40

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1General description
Searchlight
The searchlights are SH 260-310-470-480 R50 made from toughened glass, seawater resistant aluminium, welded
and finished with white powder coat. The lamp housing basically contains a 250W, 500W, 1000W, 2000W or a
3000W lamp, a glass-reflector covered with silver coding and a focus-motor for adjustment of the Light beam.
The motor housing
The R50 motor housing is made from seawater resistant aluminium and finished with white powder coat. The motor
housing basically contains one motor for vertical and another one for horizontal movement, a thermostat driven
heating element and the electronic control system.
Control panels
Main Operation Panel
It contains the following functions:
•Ready for max. 2 Slave Operation Panels (option)
•BUS communication.
•Lamp ON/OFF
•Joystick for sweep and tilt, horizontal and vertical movement.
•Speed regulator for sweep and tilt.
•Focus +/- (light beam adjustment)
•LED Indication for searchlight position 360o.
•Searchlight ID-number
•End position function
•Designed for console or bulkhead mounting from front.
•DIM LED intensity on Main Operation Panel
Slave Operation Panel (Option)
It contains:
•Joystick
•Designed for console or bulkhead mounting from front.
Wireless Operation Panel (Option)
It contains:
•On/Off Button
•Lamp ON/OFF
•Touch buttons for sweep and tilt, horizontal and vertical movement.
•Speed regulator for sweep and tilt.
•Focus +/- (light beam adjustment)
•LED Indication for searchlight position 360o.
•Searchlight ID-number
•End position function
•Battery charger

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6
Main and Slave Operation Panel

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7
180°
135°
90°
45°
Selection
Searchlight
ON
LAMP
Focus
Horz. Speed
Searchlight
Norway
Wireless Operation Panel

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8
The Ethernet Switch:
It contains:
•5 port x RJ45
•DIN rail mounting
High Sensitive Receiver:
The Access Point is a high sensitive receiver for the wireless panel build for maximum range and durability. The Access
Point communicate with the wireless bus, witch remotely controls the searchlights with R50 motor unit. The control
system is based on TCP/IP technology were several different Operator Panel can control separately up to 9
searchlights of Xenon or Halogen. The system is connected to the same network through LAN switch to connect to a
network of searchlights. Control panels both hard wired and wireless, are fitted into a standard solution.
Features and Benefits:
•Wireless receiver for SCS wireless Bus
•Bolt-on to Norselight`s network of searchlights
•Die-Cast Aluminium, Compact and new design
•Based on TCP/IP technology
•Waterproof, quick disconnect RJ-45 connector
•Custom made for Offshore
•Supports masts up to 3" diameter
•200m Area wireless coverage
•IP67, RoHs, FCC, CE, IC Complaint
•-45 to +65 degree operation temperature
Package Include:
•1x Wireless receiver unit
1x PoE Power supply
•1x 5dBi wireless antenna
•1x USB recovery stick
•(Network cables, not included)

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9
Main Control Panel position indicator versus searchlight position:
In accordance to MSC/Circ. 982 Pos 5.5.1 “Movement of Controllers” and 5.5.2 “Corresponding Movements “
The position indicator on the Main Control Panel indicates the position of the searchlight. 0o position on the panel
indicates that the searchlight is positioned straight forward compared to the searchlight 0o position.
The searchlight has an 180omovement to the left and right end position, in total 360 o.
To calibrate the position indicator, you simply use the joystick on the Main Control Panel to turn the searchlight to end
stop to both left and right end
position..

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10
2Technical data
Halogen Searchlight
Properties Value
Searchlight
Dimension: Height:
Width:
Weight on searchlight:
Weight on SCS panel:
SH 260 SH 310 SH 470 SH 480
8
3
5 m
m
8
9
0 m
m
104
0
m
m
42
3
m
m
470 m
m
615 m
m
35,5 k
g
36,5 k
g
45,5 k
g
49,5 k
g
0,5 kg
Power supply 24V DC 115V/230V AC
Vertical
movement:
Speed:
1-10°/sec
+25°/-30°
Range:
Horizontal
movement:
Speed:
1-20°/sec
±180°
Range:
Lamp type 250
W
5
0
0
W
1000
W
2000
W
3000
W
Rated Lamp voltage 24V D
C
115V 230V 115V 230V 115V 230V
Rated Lamp current 10,4
A
20,8
A
8,7
A
4,3
A
17,4
A
8,7
A
26,1
A
13
A
Lifetime, appr. 300
h
750
h
400
h
Luminous flu
x
6400 l
m
1200
0
l
m
27 500 l
m
52 000 l
m
82 000 l
m
Focal distance 50.8 mm(2”
)
88.9m
m
120,6 m
m
127 m
m
Divergence:
7.6°5,8
o
11°10,8°8°
Range at 1 lux: 2454
m
2063
m
1540
m
2366
m
2100
m
Parabolic silver plated glass
reflector
dia: 10 1/4”
(260mm) dia: 12” (305mm) dia: 18” (457mm)
Drum and motor housing
material
Seawater resistant aluminium 5052
Fork and lifting rod material
Stainless steel SIS AISI 30
4
Screw joint material Stainless steel A
4
Surface treatment White po
w
der coated (RAL 9016
)
Protection class IP 56
Main Operation Panel
Standard IEC 60945 Ed4 (2002
-
08)
Number of panels Standard max 9 pcs in one system
Network Star and Tree network topology.

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Interface RJ45 port 10/100
LAN cable CAT5e
-
CAT7 twisted (568b)
Power Requirements Power input: 24VDC (18
-
30VDC)
Power consumption: <3.5W
Physical Characteristics Casing: IP22 protection
Dimensions(WxHxD): 147x160x43,4 mm (5.8x6.3x1.7 in)
Weight: 500g (1.1 pound)
Installation: Table mounting from front
Environmental Limits Operating Temperature:
-
15 to 50°C(5 to 120°F)
Ambient Relative Humidity: 0 to 95% (non
-
condensing)
Compass Safe distance Standard: 40 cm
Steering: 30 cm
Cerificates DNV
Slave Operation Panel
Standard IEC 60945 Ed4 (2002
-
08)
Number of panels Standard max 2 pcs to each Main Operation Panel
Network Direct connection to Main Operation Panel.
Interface
Phoenix he/she connector 3,81 pitch
Cable 5 wire + shielded, connected 1 to 1
Power Requirements N/
A
Physical Characteristics
Casing: IP22 protection
Dimensions(WxHxD): 96x96x25 mm (3.78x3.78x0.98 in)
Weight: 100g (0.22 pound)
Installation: Table mounting from front
Environmental Limits
Operating Temperature:
-
15 to 50°C(5 to 120°F)
Ambient Relative Humidity: 0 to 95% (non
-
condensing)
Compass Safe distance Standard: 45 cm
Steering: 35 cm
Cerificates DNV
Wireless Operation Panel
Tested according to
IEC 60945 Ed4 (2002
-
08)
IEC 60092-101,
-
504
IEC 60068-2
-
1,
-
2
-
2,
-
2
-
30

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Network Wireless connection through Access Point
Interface
Standard: IEEE 802.11b
Frequency: 2.4 GH
z
Data Rate: Up to 11 Mbps with automatic fallback
Modulation: CCK (11/5 Mbps), DQPSK (2 Mbps), DBPSK (1Mbps)
Transmit Power: 16 dBm typical
Receive sensitivity:
– 1Mbps: -92 dBm
– 2Mbps: -89 dBm
– 5.5Mbps:
-
87 dBm
– 11Mbps:
-
82 dBm
Antenna Connector: 1 x RP
-
SM
A
Power Requirements Battery: 4,8V (4 celle's) 1650mAh NiMh
Charger: 230 VAC, 70
-
150mAh, 3
-
10 celle's, NiCd/NimH
Physical Characteristics
Casing: IP65 protection
Dimensions(WxHxD): 117x228x46,24 mm (4.6x8.97x1.82 in)
Weight: 500g (1.1 pound)
Environmental Limits Operating Temperature:
-
25 to 70°C(
-
13 to 158°F)
Ambient Relative Humidity: 0 to 95% (non
-
condensing)
Compass Safe Distance Standard: 35 cm
Steering: 25 cm
Swith, KIEN1005
Standard
IEEE802.3
IEEE802.3u
IEEE802.3
x

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IEEE802.1p
Store and forward switching mode
MAC Address Table Size 32K
Network Chain and star network topology.
Service
Diagnostics: LEDs(power, link status, port rate,)
Port priority: QoS for 5th port (default high priority)
Current over
-
load protection: Yes(AC220V)
Reverse polarity power connection protection: Yes
Broadcast storm protection: Yes
Interface
RJ45 port 5x10/100Base
-
TX(KIEN1005
-
5T)
RJ45 port 4x10/100Base
-
TX and Fiber port 1x100Base-FX
(KIEN1005
-
1S(M)
-
4T)
Power Requirements Power input: 24VDC (12
-
36VDC), 220VDC/AC
Power consumption: <3.5W
Physical Characteristics
Casing: IP40 protection
Fanless design
Dimensions(WxHxD): 36.5x120x90 mm (1.44x4.72x3.54 in)
Weight: 300g (0.66 pound)
Installation: DIN
-
Rail or wall mounting
Environmental Limits
Operating Temperature:
-
40 to 85°C(
-
40 to 185°F)
Storage Temperature:
-
40 to 85°C(
-
40 to 185°F)
Ambient Relative Humidity: 0 to 95% (non
-
condensing)
Approvals
IEC61000
-
4
-
2(ESD): ±8KV contact discharge, ±15KV air discharge
IEC61000
-
4
-
3(RS): 10V/M (80
-
1000MHz)
IEC61000
-
4
-
4(EFT): ±4KV power line, ±2KV data line
IEC61000
-
4
-
5(Surge): power line ±4KV CM/ ±2KV DM, data line
±2KV IEC61000
-
4
-
6(CS):3V(10KHZ
-
150KHZ),10V(150KHz-80MHz)
IEC61000
-
4
-
8(Power frequency magnetic field):100A/m cont.
1000A/m, 1s to 3s
Cerificates DNV,CE, FCC, UL, RoHS

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Access Point, High Sensitive Receiver for Wireless Operation Panel
REGULATORY/ COMPLIANCE INFORMATION
Wireless Approvals FCC, IC, CE
RoHs Compliance Yes
IP/NEMA Compliance IP67/ NEMA 6
DIAMETER RANGE PERFORMANCE
11Mbps 200m
5.5Mbps 400m
2Mbps 800m
1Mbps 1600m
RADIO OPERATING
Frequency 2412-2464 MH
z
TX Power 15dBm (20dBm EIRP including Antenna)
RX Sensitivity -90dBm @ 11Mbps
ANTENNA SPECIFICATION
Gain 5dBi Omni directional
Frequencey 2400-2485 MH
z
Vertical/horizontal BW 25x360 degree
Weight 0.5Ibs (0.2Kg)
Dimension 355x15mm
PHYSICAL / ELECTRICAL / ENVIRONMETNAL
Enclosure Size 185x130x50mm
Mounting Supports masts up to 3" diameter
Weight 1.50kg
Enclosure Characteristics Solid Die cast aluminium
Operating Temperature -45C to +65C

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3Installation
Mechanical installation
•The searchlight must be mounted on a horizontal surface using 4 stainless screws.
•The Main/Slave Operation Panel and the Switch is designed for installation in indoor applications.
•The Access Point is designed for out side installation.
Electric installation
•The Main Operation Panel requires 24V DC connected in series with a 1A fuse to the positive (+) conductor.
•The Switch requires 24V DC. In addition to grounding
•Depending on The Searchlight model, it requires 24VDC, 115VAC or 230VAC.
Note: Disconnect the power when working on the equipment!
Electrical equipment must be installed by authorised personnel!
Check the polarity when connection of 24VDC!
All Searchlight system equipment MUST BE connected to ground/earth!
BUS installation
•The BUS communication system requires minimum LAN CAT5e, 4 pair shielded twisted pair cable.
•All connection entries need RJ45 connector using T-568B cable standard.
•Make sure that all cable entries maintain their shield protection.
Note: Follow the installation requirements from your cable supplier!
Avoid brakeage on the Ethernet connectors (panel, switch and searchlight COM-
module)!
Start up procedure
•Powering up. By powering up the SCS R50 Searchlight system, the panel indicate splashing
figure in LED display of the Operating Panel. The system starts to search for all units
connected to the system. After few seconds a specific number of the searchlight in
contact, will appear in the LED display.
•Position Calibration Turn the searchlight to Starboard side by using the Joystick turning non stop until T
appears in LED-indication of the Main Operation Panel. Then turn to Port side non
stop to the end position until T appears in LED-indication. Now the searchlight
position indication will follow the movement of the searchlight 360o.
4Operation
Operation Panels function
LED-indication display:
•Searchlight number in use

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•Indication level of Dim-light intensity.
•Indication level on vertical and horizontal speed.
•End stop indication T +/-180o
•Alarm indication A, when stop occurs before end stop.
Searchlight selection:
•Allow you to choose the searchlight you want to use, if there is more than one searchlight available. Allow
max. 9 searchlights to use.
•By pushing the +/- button, you select up/down from searchlight no. 1 to 9.
Searchlight position:
•Indicate what position the searchlight is pointing towards (360o).
Focus:
•Adjustment of the light beam.
oFocus +: Narrow beam
oFocus –: Wide beam
Vertical speed:
•Adjusts the motor speed vertically in the range from 1 to 15 (indicated in LED display).
Horizontal speed:
•Adjusts the motor speed horizontally in the range from 1 to 15 (indicated in LED display).
Lamp:
•LAMP: Lamp on/off function. Green LED for lamp ON.
Dim:
•Adjusts the intensity of the backlight in the panel, indicated in LED-indication display.
Joystick (Searchlight direction Horizontal/Vertical):
•Allow the searchlight to move up, down or diagonal.
Change of lamp
The lamp should be replaced as soon as it reaches the end of its life to avoid damage to the
ballast and radio interference. As a general rule, the lamp has reached the end of its life when:
•it no longer ignites or
•there is a marked change in the colour appearance or
•there is a marked loss of output or it periodically extinguishes and re-ignites.

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Note: If the lamp is not removed when these symptoms appears, it might cause damaging of other
components.
USE eyeprotection!
Procedure:
1. Cut the main power to the searchlight.
2. Before replacing the lamp, disconnect the luminaire from the power supply.
3. Make sure the lamp has cooled down, before opening the lamphouse (approx. 10 min).
4. To replace an old lamp, first disconnect the cable lugs and then remove the ceramic stop. The
lamp can then be removed.
5. Install the lamp in reverse order. Hold the new lamp only in by its ceramic surfaces or power supply leads.
Note: Do not touch the bulb with bare hands or anything greasy!
Be careful not to damaged any parts.
If the bulb is dirty the quartz surfaces should be cleaned with a soft cloth soaked in spirit. Do not
scratch the bulb or place it where it can be in touch with water as there is a danger that it will
explode.
General Searchlight Maintenance
Performed at intervals not exceeding 6 months:
• Control of all gaskets and cable glands.
• Control of all screw and nut connections.
• Check lampholder with contact points.
• Reflector and front glass to be cleaned with a soft cloth and alcohol.
•Tighten all terminals strips in the searchlight junctionbox.
•Check the level of grease an refill when needed in glider for lamp holder.
•Check the level of grease and refill when needed underneath the VS120 gasket on the top of the motorhousing.

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5Spare Parts list
OR = On Request, N/A = Not Available
Pos Spare KIT Halogen R50 SH260 SH310 SH470 SH480
1 Front Ring complete 1009174 1009175 1009149
2 Lamp 24V 250W 1009206 N/
A
N/
A
N/
A
2 Lamp 24V 500W 1009309 N/
A
N/
A
2 Lamp 115V 1000W N/
A
1009310 N/
A
2 Lamp 115V 2000W N/
A
N/
A
1009311 N/
A
2 Lamp 230V 1000W N/
A
1009203 N/
A
2 Lamp 230V 2000W N/
A
N/
A
1009202 N/
A
2 Lamp 230V 3000W N/
A
N/
A
N/
A
1009208
3 Reflector complete 1009176 100917
7
1009108
4
Lamp Holder Complete w/focus
24V/250W 1009112 1009138 N/A N/A
4
Lamp Holder Complete w/focus
24V/500W N/A 1009195 N/A N/A
4
Lamp Holder Complete w/focus
115V/1000W N/A OR OR N/A
4
Lamp Holder Complete w/focus
230V/1000W N/A OR 1009181 N/A
4
Lamp Holder Complete w/focus
115V/2000W N/A N/A 1009130 N/A
4
Lamp Holder Complete w/focus
230V/2000W N/A N/A 1009109 N/A
4
Lamp Holder Complete w/focus
230V/3000W N/A N/A N/A 1009194
5 Focus unit Complete 1009148
6 Drum complete 24V 1009264 1009265 N/
A
N/
A
6 Drum complete 115V N/
A
1009219 1009220 1009216
6 Drum complete 230V N/
A
100921
7
1009306 100929
7
7
Forks 1009316 2008161 1009313
8 Manouver Fork 1009379 2008160 1009381 1009382
9 Seal KIT, Drum 1009274 1009275 100927
7
1009278
10 Antidazzling screen Complete 1009132 1009133
11 Cable kit, drum OR OR OR OR

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Spare Parts SH 260-470 R50 BUS
Pos Spare KIT Halogen R50 SH260 SH310 SH470 SH480
20 Gear Complete 24V/ 115V/ 230V 1009288
21 Motor Hor/Vert 1009224
22 Heat Element Gear 24V/ 115V/ 230V 1009234/1009233/1009232
23 MDC complete 100937
7
24 Powermodule R50, complete 24V OR OR N/
A
N/
A
24 Powermodule R50, complete115/230V N/
A
OR OR OR
25 Seal KIT, Motor house 1009375
26 Motorhouse, complete OR OR OR OR
2
7
Power supply, motor house 115/230V 3009009

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Spare Parts SH 260 - 470 R50 BUS