NORSELIGHT XS 500 R60 Instruction Manual

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INSTALLATION & USER
MANUAL
SEARCHLIGHTS XENON R60

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Technical Manual for
Xenon searchlight
□XS 500 R60
□XS 1000 R60
□XS 1600 R60
□XS 2000 R60
□XS 3000 R60
□1 x 230 VAC 50/60 Hz
□1 x 115 VAC 50/60 Hz
This manual refers to product:
Serial no.: ____________________
Controlled by: ____________________
Date: ____________________

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Table of contents:
Introduction 5
1.0 General description 6
1.1 Options 7
2.0Technical data and dimensions 8
2.1 Specifications power supply 9
2.2 Overall searchlight dimensions & electrical cable dimensions 10
2.3 Cut / out main / slave panel 11
2.4 Overall dimensions power supply 12
3.0 Direction for use 17
3.1 Parameter setting for xbo HTP OFR 18
3.2 Program menu - Parameter setting 19
3.3 Operation modes 20
3.4 Program menu - Parameter mode setting 21
4.0 Electrical Installation 22
4.1 Searchlight XS 1000 with integrated Power supply - System Layout 23
4.2 Searchlight XS 500 - 3000 System Layout 24
___4.3 Panel R60, remote integrated Power supply 100-240V;50/60Hz 25
4.4 Power supply EX-30G/1 for 500W 26
4.5 Power supply PX-50 N for 1000W 27
4.6 Power supply NP-0725 for 500-1000W 28
4.7 Power supply N3-80-80E for 1600-2000W / N3-150E for 3000W 29
4.8 Power supply EX 100-D/1 for 1000-3000W 30
4.9 Installation, software settings 31
4.10 Hardware settings 32
4.11 Slave Panel 33
4.12 Settings / Joystick 34
5.0 Software userguide 35
5.1 Home menu 36
5.2 Settings / Sector limits / Sweep / Home 37
5.3 Searchlight help and information 38
5.4 Alarm handling 40
6.0 Maintenance 41
6.1 Spare Parts List 42
6.2 Lamp replacement 43
6.3 Battery (2008190) error and replacement 45
6.4 Battery replacement in the searchlight 46
6.5 Troubleshooting 47
7.0 Warranty 47

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8.0 Dimensions 47
8.1 R60 Searchlight PLC B2 Motorhouse 48
8.2 Wiring PLC R60 for Motorhouse with integrated Power supply 49
8.3 R60 Searchlight PLC Output - B2 Motorhouse 50
8.4 Panel R60, remote 51
8.5 R60 Motorhouse B2 52
8.6 R60 Motorhouse B2 with PX-50 (1000W) 53
8.7 Wiring XS 500/1000 R60 with Power supply in Motorhouse 54
8.8 R60 XS 3000 Drum / Gear B2 55
8.9 R60 XS 500 - 2000 Drum / Gear B2 56
8.10 R60 Slave Panel B6 57
9.0 Network / IP addresses 58

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Introduction:
For more than 90 years, Norselight have designed and manufactured lighting products for marine
vessels.
Through ongoing customer focused product development, Norselight continue
to deliver quality products as demanded both at sea and on the rugged coastlines of Norway.
This commitment to quality and expertise provides the foundation for Norselight to be possibly the
world’s leading supplier of maritime lighting.
However, in order to stay in front, Norselight would very much appreciate all comments that you
may have regarding our quality products or services.
Customer Service:
The Customer Service department of GLAMOX Production GmbH & Co. KG will be pleased to
help you when ordering spare parts, for maintenance and repair work as well as in case of
problems and questions.
Manufacturer: Customer Service contact:
GLAMOX Production GmbH & Co. KG GLAMOX Marine and Offshore GmbH
Glasower Weg 5 Tel. : [phone]
17166 Teterow E-Mail: [email protected]
Germany Internet: www.glamox.com/gmo
We would also like to use this opportunity to thank you for choosing Norselight.

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1.0 General description:
Searchlight
The R60 searchlights XS 500-1000-1600-2000 and XS 3000
are made from seawater resistant aluminium, welded and finished with white powder coat.
The forks are made of stainless steel
• The lamp housing contains one lamp, ignitor, silverplated glass-reflector, hardened front-
glass, noise filters and a focus-motor for adjustment of the light beam.
• The motor housing contains a complete gear with motors for
horizontal and vertical movement, a thermostat driven heating
element and the electronic control system.
Control Panel
Main Operation Panel R60
it contains the following functions:
· BUS communication
· Lamp On/Off
· Joystick for horizontal and vertical movement
· Speed regulator for horizontal and vertical movement
· Focus +/- (light beam adjustment)
· Horizontal indicator for searchlight position 360° and vertical +/-30°
· Backlight intensity adjustable on Main Panel
· Adjustable limits for horizontal and vertical sectors
· Alarm menu
· Trouble shooting menu
· Help menu
· Hardware installation settings menu
· Designed for console or bulkhead mounting
· User defined sweep and two home functions
Main Operation Panel R50/R60
it contains the following functions:
· Ready for max. 2 Slave Operation Panels (option)
· BUS communication
· Lamp On/Off
· Joystick for sweep and tilt, horizontal and vertical movement
· Speed regulator for sweep and tilt
· Focus +/- (light beam adjustment)
· LED Indication for searchlight position 360°
· Searchlight ID-number
· End position function
· Designed for console or bulkhead mounting from front
· DIM LED intensity on Main Operation Panel
Slave Operation Panel
It contains:
· Joystick and a button for lamp On/Off
· Designed for console or bulkhead mounting

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1.1 Options
Software:
- Programmable dimming function of the panel
- Focus indicator
- Temperature alarm in drum
- Panel built in box or cabinet
Hardware:
- Other RAL colours
- Upside down mounting
- Pedestal standard and custom sizes on request
- Special cable glands on request
High Sensitive Receiver
The Access Point is a high sensitive receiver for the wireless panel build for maximum range
and durability. The Access Point communicate with the wireless bus, witch remotely controls the
searchlights with R50 motor unit. The control system is based on TCP/IP technology were serveral
different Operator Panel can control separately up to 9 searchlights of Xenon or Halogen.
The system is connected to the same network through LAN switch to connect to a network of
searchlights. Control panels both hard wired and wireless, are fitted into a standard solution.
Features and Benefits
· Wireless receiver for SCS wireless Bus
· Bolt-on to Norselight´s network of searchlights
· Weatherproof Aluminium Casing, Compact and new design
· Based TCP/IP technology (Plug and play)
· Waterproof, quick disconnect RJ-45 connector
· Customer made for Offshore
· Supports masts from 1 to 2” diameter
· 200m Area wireless coverage
· IP66, RoHs, FCC, CE, IC Complaint
· -40 to +80° operation temperature
Package Include
· 1x Wireless receiver unit
· 1x PoE Power supply
· 1x 7dBi wireless Antenna
· (Network cables, not included)
Wireless Operation Panel
It contains:
· Power On/OffButton
· Lamp On/Off
· Touch buttons for horizontal and vertical movement
· Speed regulator for horizontal and vertical movement
· Focus +/- (light beam adjustment)
· LED Indication for searchlight position 16 positions for 360°
· Display for searchlight ID-number
· End position indication
· Battery charger

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2.0 Technical data and dimensions
General specifications searchlight unit:
Technical data – all XS models:
IP classification 56
Maximum ambient temperature (°C) 50
Minimum ambient temperature (°C) -50
Horizontal movement 360º
Vertical movement +22° / -27°
Colour RAL 9016
Forks stainless steel
Article no: Model Watt Voltage Main body material
600201638
600201638 XS500 R60 230V 500 230 VAC Seawater resistant aluminium
600201639 XS500 R60 230V integr.PSU 500 230VAC Seawater resistant aluminium
600201338 XS1000 R60 230V 1000 230 VAC Seawater resistant aluminium
600201339 XS1000 R60 230V integr.PSU 1000 230 VAC Seawater resistant aluminium
600201438 XS1600 R60 230V 1600 230 VAC Seawater resistant aluminium
600201538 XS2000 R60 230V 2000 230 VAC Seawater resistant aluminium
600201238 XS3000 R60 230V 3000 230 VAC Seawater resistant aluminium
600209538 XS3000 R60 230V NR 3000 230 VAC Seawater resistant aluminium
Specifications Main Panel:
IP classification IP65 (front)
Ambient temperature (°C) 0 - 50ºC
Input Voltage 24 VDC (20,4 to 27,6 VDC)
Connection 24V 2x max. 2,5mm²
Connection Bus LAN RJ45
Dimensions 230 x 230 x 54mm
Weight 1,6kg
Power consumption 15W
Specifications Slave Panel:
IP classification IP65 (front)
Connection signals 6x max. 4mm²
Dimensions 96 x 96 x 44mm
Weight 40g
Specifications Wireless Panel:
IP classification IP67
Specifications LAN switch:
IP classification IP66
Input voltage 9,6 - 60 VDC
18 - 30 VAC
(redundant dual inputs)

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2.1 Specifications power supply
EX-30 G/1 500W
Art No. 1009150
IP classification IP20
Temperature ambient 0 - 40 ºC
Input Voltage 90 - 265 VAC; 1-phase
Cable input max Ø 8,5mm
Cable output (DC) max Ø 8,5mm
Cable remote signal max Ø 8,5mm
Dimensions 265 x 235 x 135mm
Weight 8kg
NP-0725 500-1000W
Art No. 1009158 / 8SL0018800 (with heat sink)
IP classification IP20
Temperature ambient -30 ... 50 ºC
Input Voltage 90 - 264 VAC; single phase
Dimensions 180 x 254 x 82,5mm / 507 x 305 x 114mm (with heat sink)
Weight 3,35kg / 8,4kg (with heat sink)
PX-50N 1000W
Art No. 1009155 (115V) / 1009156 (230V)
IP classification IP20
Temperature ambient 0 - 40 ºC
Input Voltage 100 - 132VAC; single phase
Input Voltage 208 - 230VAC; single phase
Cable input max Ø 24mm
Cable output (DC) max Ø 24mm
Cable remote signal max Ø 24mm
Dimensions 245 x 595 x 238mm
Weight 63kg
N3-80E 1600-2000W
Art No. 1009160
IP classification IP20
Temperature ambient 0 - 40 ºC
Input Voltage 208 - 242 VAC; 3-phase
Cable input max Ø 27mm
Cable output (DC) max Ø 27mm
Cable remote signal max Ø 27mm
Dimensions 320 x 380 x 770mm
Weight 105kg
N3-150E 3000W
Art No. 1009166
IP classification IP20
Temperature ambient 0 - 40 ºC
Input Voltage 208 - 242 VAC; 3-phase
Cable input max Ø 27mm
Cable output (DC) max Ø 27mm
Cable remote signal max Ø 27mm
Dimensions 320 x 380 x 770mm
Weight 123kg
EX-100D/1 1000-3000W
Art No. 1009165
IP classification IP20
Temperature ambient -5 - 45 ºC
Input Voltage 185 - 265 VAC; single phase or double phase (for 115V)
Cable input max Ø 8/20 mm
Cable output (DC) max Ø 2 x 20mm
Cable remote signal max Ø 20mm
Dimensions 265 x 436 x 440mm
Weight 19,5kg

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2.2 Overall searchlight dimensions & electrical cable dimensions
XS 500-2000:
XS 3000:
1
2
3
4
1
2
3
4
←Front of motorhouse
←Front of motorhouse
←Common for all
R60 models.

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2.3 Cut / out main / slave Panel
Hole dimensions for installing joystick main panel:
Hole dimensions for installing slave panel:

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PX-50N For 1000W
These extremely compact rectifiers for single-phase inputs have been designed to feed
1000W Xenon lamps, meeting the requirements of lamps manufacturers to ensure
correct operation and long life of the lamp. The units are fitted with a transformer with taps for
output lamp power regulation and a special circuit to avoid the lamp turn offduring the tap
switching. The cabinet, equipped with carrying handles, permits an easy inspection of the inside
components. Weight 63 kg.
Further instructions in Installation guide for Rectifier see page 27.
2.4 Overall Dimensions power supply
EX-30 G/1 For 500W
EX30-G/1, single phase 90-265V 50/60Hz electronic power supply is specifically suitable for
feeding 250 to 500W short arc Xenon lamps.
Weight 8kg.
Further instructions in Installation guide for Rectifier see page 26.
A:245mm
B:595mm
H:238mm
A:265mm
B:335mm
H:135mm

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For 500-1000W
NP-0725 (for mounting in the motor-house)
This single-phase rectifier has been designed to ensure correct operation and long life to short
arc Xenon lamps up to 1000W. It is characterized by galvanic insulation, a soft inrush current,
alow residual ripple value and a stable output current. Weight 3,35kg.
Further instructions in Installation guide for Rectifier see page 28.
A:180 mm
B:254 mm
H:82,5 mm
Note (1) The switch SW1 must remain in OFF position when the remote ON/OFF signal is
used.
Note: After an automatic safety shutdown of the power supply due to overheating,
the input power of the search light (L,N) has to be interrupted and connected
again for a reset of the power supply.
(Keep the unit with the fan running for a few minutes and disconnect the
mains input for >5 seconds).
If Power Supply is integrated in motor house (Art.No. 600201339):
1. Ta 50°C max running time until the searchlight will switch offis 2 hours.
2. Ta 45°C max running time until the searchlight will switch offis 6 hours.
3. Ta 35°C and less the searchlight is continuously running.
Setting 500W
Note (2) Put the switch in the ON position to select the lamp power. The rest of switches
must remain in the OFF position.
Setting 1000W Setting 3000W

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For 500-1000W
NP-0725 with heat sink
(for mounting in the motor-house)
This single-phase rectifier has been designed for higher temperature ensure correct operation and
long life to short arc Xenon lamps up to 1000W.
It is characterized by galvanic insulation, a soft inrush current, alow residual ripple value and a sta-
ble output current. Weight 8,4kg. Further instructions in Installation guide for Rectifier see page 28.
t
or-house
)
Settings: 30A = 500W
Settings: 50A = 1000W
→
→
Note: Current adjustments when the bulb is switched on.
The switch SW1 must remain in OFF position when the remote ON/OFF signal is used.
Setting 500W Setting 1000W

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For 1600-2000W / 3000W
N3-80E (1600-2000W) / N3-150E (3000W)
These high quality rectifier power supplies have been expressly designed to ensure the correct
operation and long life of short arc Xenon lamps.
These units, developed to meet the recommendations of Xenon lamp manufacturers, are fitted
with special IREM transformers with adjustable magnetic shunt for continuous output regulation
over the entire operating range.
The new and peculiar design guarantees a low acoustical noise, i.e. less than 55dB(A).
The special design, including an auxiliary filter unit, ensures a low ripple with a negligible starting
energy. Weight N3-80E 105kg and N3-150E 123kg.
Further instructions in Installation guide for Rectifier see page 29.
Electric installation
The main operation panel requires 24V DC connected in series with a 3A slow fuse
to the positive (+) conductor.
• The switch requires 24V DC in addition to grounding.
• Depending on the searchlight model it requires 115V AC or 230V AC.
• Power supplied to the power supply unit must be 3-phase and PE.
• Current supplied to the lamp unit must be specific, (see Technical data for specific type Omron).
Lamp set-point see page 29.
*To be able to turn offthe searchlight from the main panel, the switch on top of the power supply
N3-80 must be in position “0” (Zero).
Note: Disconnect the power when working on the equipment!
Electrical equipment must be installed by authorized personnel!
Check the polarity when connecting 24V DC!
All searchlight system equipment MUST BE connected to ground/earth!
Adjust
current
by
turning
hand wheel.
Current
applied
to the lamp
should be
for.
A:320 mm
B:380 mm
H:770 mm
*

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For 1000-3000W
EX-100 D/1
This electronic power supply for single phase (230V) or double phase (115V + earth) input has
been designed to feed from 1000W to 3000W short arc Xenon lamps, meeting all the requirements
of lamp manufacturers to ensure correct operation, long life to the lamp, and high reliability.
Weight 19,5 kg. Further instructions in Installation guide for Rectifier see page 30.
Control devices
- Synoptic panel
- Output terminal block
- Input terminal block
- RS232 connector
- Auxiliary connector

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3.0 Directions for use
Parameter setting for xbo HTP OFR (only for: EX-100 D/1 with factory settings)
Lamp Pmax (operating range: 1000 - 3000W): max: power of the lamp.
When entered, an automatic control will avoid exceeding this value. Factory setting: is on 1000W.
Lamp lmax (operating range: 55A - 110A): max. admitted current of the lamp.
When entered, an automatic control will avoid exceeding this value. Factory setting: 55A.
Lamp lmax (operating range: 40 - 60A): min. admitted current of the lamp.
When entered, an automatic control will avoid exceeding this value. Factory setting: 40A.
Lamp stand-by (operating range lmax - lmin): lamp stand-by current when contacts 11 and 12 of
J/P2 have been closed. When the contacts are closed, an automatic control will be change the
current according to the admitted operating range. Factory setting: 40A.
Lamp set-point (operating range: lmax - lmin : value of the current delivered in output.
Factory setting: 40A.
Remarks:
1) When entering an lmax value lower than lmin , lmin will be set to lmax . Enter a new lmin value.
2) When entering a lmax exceeding lmax value, lmin will correspond to lmax .
Lamp Pmax 3000W 2000W 1600W 1000W
Lamp Imax 110A 85A 75A 55A
Lamp Imin 60A 50A 45A 40A
Lamp stand-by 60A 50A 45A 40A
Lamp set-point 105A 70A 65A 50A

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3.1 Program menu - Parameter setting
Example for 3000W Xenon

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3.2 Program menu - Parameter setting

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3.3 Operation modes
The tree operation modes can be used alternately but not all at the same time.
Act on the keys of the synoptic panel to shift from one mode to the other. The default mode is:
manual mode from synoptic panel.
When the RS232 serial line is ON, the operating parameters will be sent through this line.
From any mode, press the keys to change the operation mode.
Manual mode
Under this condition the lamp current setting is managed through the synoptic panel
(press left -decreasing- key and right -increasing- key). Press and hold one of the two setting keys
for at least 2 seconds, then enter the password within 30 seconds. The current setting is now
enable (a question mark is present on the right side of the current value).
The lamp current range has to be within 40A and 110A.
Press The ON/OFF key to switch on/offthe lamp.
Note:
under manual mode from remote control, the switching on must be forced by shorting contacts
3 and 4 of J/P2 connector. Please check the contacts 5 and 6 (set jumper), see page 30.
Under this operating condition the synoptic panel is no longer active.