North Star 63594 User manual

READ & SAVE THESE INSTRUCTIONS
47 Inch Triple Swivel Surface Cleaner
Owner’s Manual
WARNING: Read carefully and understand all ASSEMBLY AND OPERATION
INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety
precautions may result in serious personal injury.
Item #63594

Page 2 of 16
Thank you very much for choosing a NorthStar™product!
For future reference, please complete the owner’s record below:
Serial Number/Lot Date Code: ________________________________
Purchase Date: ____________________________________________
Save the receipt, warranty, and this manual. It is important that you read
the entire manual to become familiar with this product before you begin
using it.
This surface cleaner is designed for certain applications only. Northern
Tool and Equipment is not responsible for issues arising from
modification or improper use of this product such as an application for
which it was not designed. We strongly recommend that this product not
be modified and/or used for any application other than that for which it
was designed.
For technical questions, please call 1-800-222-5381.

Page 3 of 16
Table of Contents
Intended Use..........................................................................................................................................4
Packaging Contents..............................................................................................................................4
Technical Specifications......................................................................................................................4
Important Safety Information...............................................................................................................4
Specific Operation Warnings...............................................................................................................6
Main Parts of Surface Cleaner.............................................................................................................7
Assembly Instructions..........................................................................................................................7
Before Each Use....................................................................................................................................9
Operating Instructions..........................................................................................................................9
After Each Use.....................................................................................................................................10
Maintenance ........................................................................................................................................10
Replacing the Hose ........................................................................................................................10
Replacing a Nozzle.........................................................................................................................10
Replacing the Swivel Fixture ..........................................................................................................11
Troubleshooting..................................................................................................................................12
Parts Diagram......................................................................................................................................13
Parts List..............................................................................................................................................14
Replacement Parts..............................................................................................................................14
Limited Warranty.................................................................................................................................15

Page 4 of 16
Intended Use
The NorthStar 47 Inch Triple Swivel Surface Cleaner is designed for high-pressure cleaning of a
variety of outdoor surfaces. The surface cleaner attaches to a pressure washer offering faster
cleaning without streaks. Its ultra-wide 47”width cleans up to 20 times faster than a pressure washer
with a standard nozzle. The swivels and casters offer easy maneuvering while cleaning.
Packaging Contents
•Cover with Attached Castors (2) and
Wheels (2)
•Handle Bar
•Spray Wand
•Additional Nozzles (2)
•Owner’s Manual
Technical Specifications
Property
Specification
Min-Max GPM
4 –15 GPM
Min-Max PSI
1900 –5000 PSI
Width
47”
Castors
5”Double-swivel castors
Wheels
15” Flat-free wheels
Construction
Stainless steel and brass
Lance Length
36”
Max Temperature
200° F
Weight
75 lb.
Important Safety Information
⚠WARNING
•Read and understand all instructions. Failure to follow all instructions may result in serious injury
or property damage.
•The warnings, cautions, and instructions in this manual cannot cover all possible conditions or
situations that could occur. Exercise common sense and caution when using this tool. Always be
aware of the environment and ensure that the tool is used in a safe and responsible manner.
•Do not allow persons to operate or assemble the product until they have read this manual and
have developed a thorough understanding of how it works.
•Do not modify this product in any way. Unauthorized modification may impair the function and/or
safety and could affect the life of the product. There are specific applications for which the product
was designed.
•Use the right tool for the job. DO NOT attempt to force small equipment to do the work of larger
industrial equipment. There are certain applications for which this equipment was designed. This
product will be safer and do a better job at the capacity for which it was intended. DO NOT use
this equipment for a purpose for which it was not intended.
•Industrial or commercial applications must follow OSHA requirements.

Page 5 of 16
⚠WARNING
WORK AREA SAFETY
•Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well-lit.
Cluttered, wet, or dark work areas can result in injury. Using the product in confined work areas
may put you dangerously close to cutting tools and rotating parts.
•Do not use the product where there is a risk of causing a fire or an explosion; e.g., in the presence
of flammable liquids, gases, or dust. The product can create sparks, which may ignite the
flammable liquids, gases, or dust.
•Do not allow the product to come into contact with an electrical source. The tool is not insulated
and contact will cause electrical shock.
•Keep children and bystanders away from the work area while operating the tool. Do not allow
children to handle the product.
•Be aware of all power lines, electrical circuits, water pipes, and other mechanical hazards in your
work area. Some of these hazards may be hidden from your view and may cause personal injury
and/or property damage if contacted.
⚠WARNING
PERSONAL SAFETY
•Stay alert, watch what you are doing, and use common sense when operating the tool. Do not use
the tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of
inattention while operating the tool may result in serious personal injury.
•Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing
and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving
parts. Air vents on the tool often cover moving parts and should be avoided.
•Wear the proper personal protective equipment when necessary. Use ANSI Z87.1 compliant safety
goggles (not safety glasses) with side shields, or when needed, a face shield. Use a dust mask in
dusty work conditions. Also use non-skid safety shoes, hardhat, gloves, dust collection systems,
and hearing protection when appropriate. This applies to all persons in the work area.
•Do not overreach. Keep proper footing and balance at all times.
•Remove keys or wrenches before connecting the tool to an air supply, power supply, or turning on
the tool. A wrench or key that is left attached to a rotating part of the tool may cause personal
injury.
•Secure the work with clamps or a vise instead of your hand when practical. This safety precaution
allows for proper tool operation using both hands.
⚠CAUTION
SURFACE CLEANER USE AND CARE
•Do not force the surface cleaner. Products are safer and do a better job when used in the manner
for which they are designed. Plan your work, and use the correct product for the job.
•Check for damaged parts before each use. Carefully check that the product will operate properly
and perform its intended function. Replace damaged or worn parts immediately. Never operate the

Page 6 of 16
product with a damaged part.
•Do not use a product with a malfunctioning switch. Any power tool that cannot be controlled with
the power switch is dangerous and must be repaired by an authorized service representative
before using.
•Disconnect the power/air supply from the product and place the switch in the locked or off position
before making any adjustments, changing accessories, or storing the tool. Such preventive safety
measures reduce the risk of starting the tool accidentally.
•Store the product when it is not in use. Store it in a dry, secure place out of the reach of children.
Inspect the tool for good working condition prior to storage and before re-use.
•Use only accessories that are recommended by the manufacturer for use with your product.
Accessories that may be suitable for one product may create a risk of injury when used with
another tool. Never use an accessory that has a lower operating speed or operating pressure than
the tool itself.
•Keep guards in place and in working order. Never operate the product without the guards in place.
•Do not leave the tool running unattended.
Specific Operation Warnings
⚠WARNING
•To prevent serious injury or property damage, read and understand the owner’s manual before
operating.
•Wear the proper personal protective equipment, including ANSI Z87.1 compliant eye protection.
•Do not exceed the rated maximum pressure of 5000 PSI.
•Keep hands, feet, and other body parts clear of the nozzle heads and away from skirt while
operating the surface cleaner.
•Do not lift the surface cleaner from the ground or point the nozzle heads at people while operating.
•Use only on a hard, level surface.
•No alterations shall be made to this product. Only attachments and/or adapters supplied by the
manufacturer shall be used.
•Not for use by or around children.

Page 7 of 16
Main Parts of Surface Cleaner
Subassembly
Spray Wand with Quick Connects
Lance with Quick Connects
Handle Bar
Cover with Castor, Swivels, and Frame
Assembly Instructions
⚠WARNING
•Do not connect to a water source until the surface cleaner is fully assembled.

Page 8 of 16
Check the contents of the shipping carton against the Packaging Contents to ensure all parts are
present.
1. Insert the handlebar into the frame and secure it using the two bolts (18) and two spring clips (13).
2. Screw in the bottom of the hose to the swivel piping (shown below, left) and the top to the
connection at the wand (17).
The quick-
coupler at the
wand can be
connected to
the lance for
hard-to-reach
areas.
Release the quick-
coupler between the
wand and hose, then
attach the wand to the
lance, if needed.

Page 9 of 16
Before Each Use
Perform the following inspections before each use to ensure the surface cleaner is working properly.
•Check for any worn or damaged parts. Replace any damaged part before using the surface
cleaner.
•Check that all parts are tightly fastened. Tighten any that are loose.
•Check that the casters swivel and the wheels roll smoothly. Repair or replace any that do not
function properly.
•Check that all swivel and sprayer arms rotate smoothly.
•Use a low-pressure water connection to check that the sprayer nozzles are clear and spray
correctly. If any nozzle does not, replace or clean the non-working nozzle (see maintenance
section).
Operating Instructions
⚠WARNING
•Wear the proper personal protective equipment, including ANSI Z87.1 compliant eye protection.
•Do not exceed the rated maximum pressure of 5000 PSI.
•Keep hands, feet, and other body parts clear of nozzle heads and away from skirt while operating
the surface cleaner.
•Use only on a hard, level surface.
•No alterations shall be made to this product. Only attachments and/or adapters supplied by the
manufacturer shall be used.
•Not for use by or around children.
1. After you’ve completed the Before Use inspections, place the surface cleaner at the edge of the
surface to clean.
2. Bring a pressure washer into the area.
3. Connect the surface cleaner wand to the pressure washer hose.
4. With one hand on the surface cleaner handle, start the pressure washer.
5. Slowly walk behind the surface cleaner watching for good cleaning action. Use the lance for hard-
to-reach areas.
⚠WARNING
•Turn off the pressure washer and release pressure before converting between the wand and lance
connections to the washer to avoid injury from the high-pressure fluid.
6. When cleaning is complete, stop the pressure washer. When fluid pressure is released through
the sprayer nozzles, disconnect from the surface cleaner.

Page 10 of 16
After Each Use
Perform the following inspections after each use to clean the surface cleaner and prepare it for the
next use.
•Clean out any dirt or foreign material from under the housing, wheels, and casters. If necessary,
use a cloth or sponge to wash the surface cleaner and rinse it with tap water.
•Check for loose parts and any damage.
Maintenance
⚠WARNING
•Disconnect the surface cleaner from a pressure washer and ensure that the surface cleaner is not
pressurized before performing any inspections, maintenance, or adjustments to avoid any wildly
spraying fluid that may cause personal injury and property damage.
Maintain the surface cleaner by adopting a program of conscientious repair and maintenance in
accordance with the following recommended procedures. It is recommended that the general
condition of any tool be examined before it is used. Keep handles dry, clean, and free from oil and
grease.
Replacing the Hose
Disconnect the bottom of the hose from the swivel piping and the top from the wand (as shown
below). Reconnect a new hose to these connections.
Hose-Swivel Connection
Replacing a Nozzle
To replace a clogged, worn, or damaged nozzle, simply unscrew it from the spray arm and screw on a
new or cleaned replacement nozzle. Plugged nozzles can easily be cleaned with a needle or small
paper clip.

Page 11 of 16
Replacing the Swivel Fixture
1. Remove the hose bottom connection (shown below, left) then remove the swivel piping from the
top of the housing (below right).
2. Support the swivel fixture from the bottom housing with a rolled-up cloth to avoid the fixture
dropping to the floor, possibly damaging it.
3. Lift the housing off the swivel fixture. Install a new swivel fixture by reversing the above
procedure. Check the nozzles on the old swivel as they may be reusable.

Page 12 of 16
The following chart is based on a normal operation schedule.
Maintenance Interval
Maintenance Point
Daily before operating
•Check for any worn or damaged parts. Replace any such
part before using the surface cleaner.
•Check that all the parts are tightly fastened. Tighten any
that are loose.
•Check that the casters swivel and the wheels roll
smoothly. Repair or replace any that don’t function
properly.
•Check that all swivel and sprayer arms rotate smoothly.
•Use a low-pressure water connection to check that the
sprayer nozzles are clear and spray correctly. If any
nozzle fails to spray correctly, replace or clean the non-
working nozzle (see maintenance section).
Troubleshooting
Use the table below to troubleshoot problems before contacting service personnel or your local
dealer. If the problem continues after troubleshooting, call your local dealer for assistance.
Failure
Possible Cause
Corrective Action
Nozzle is blocked (not spraying).
Dirty nozzle
Twist the nozzle off and clean it with a
needle or paperclip. Place it back into
the cleaner.
Replace the nozzle with a new one.
Water sprays from sealing lip.
Damaged sealing lip
Replace the sealing lip.
Caster won’t roll or swivel.
Dirt in caster
Clean or replace the caster.

Page 13 of 16
Parts Diagram
18
13
5
6, 7, 8
8
9
10
11
16
17
15
12
2
1
20
4
14
19
3
21
5
6

Page 14 of 16
Parts List
Ref. Number
Part Number
Description
Quantity
1
63594.1
Handle Bar
1
2
63594.2
Long Hose
1
3
63594.3
Housing
1
4
63594.4
Complete Wheel Component
2
5
63594.5
Twin Caster
1
6
63594.6
Easy Repair Kit
1
7
63594.7
High Pressure Filter
1
8
63594.8
Complete Swivel
3
9
63594.9
Cap Nut
1
10
63594.10
Washer
1
11
63594.11
Bearing
2
12
63594.12
Nozzle
6
13
63594.13
Spring Clip
2
14
63594.14
Sealing Lip
1
15
63594.15
Extra Lance
1
16
63594.16
Plastic Handle
2
17
63594.17
Complete Wand
1
18
63594.18
Bolt
2
19
63594.19
Complete Frame
1
20
63594.20
Short Hose
2
21
63594.21
T-Piece Assembly
1
Replacement Parts
•For replacement parts and technical questions, please call Customer Service at 1-800-222-5381.
•Not all product components are available for replacement. The illustrations provided are a
convenient reference to the location and position of parts in the assembly sequence.
•When ordering parts, the following information will be required: item description, item model
number, item serial number/item lot date code, and the replacement part reference number.
•The distributor reserves the rights to make design changes and improvements to product lines
and manuals without notice.

Page 15 of 16
Limited Warranty
Northern Tool and Equipment Company, Inc. ("We'' or "Us'') warrants to the original purchaser only
("You'' or "Your") that the NorthStar product purchased will be free from material defects in both
materials and workmanship, normal wear and tear excepted, for a period of two years from date of
purchase for consumer household use. For the commercial end user, the limited warranty continues
for one year from date of original purpose. Commercial use is defined as: intended for the purpose of
monetary reward or gain through the loan, rental or hire of equipment - OR- any manner that is
primarily intended for or directed toward commercial advantage “For Profit” or private monetary
compensation, or use by any governmental agency. The foregoing warranty is valid only if the
installation and use of the product is strictly in accordance with product instructions. There are no
other warranties, express or implied, including the warranty of merchantability or fitness for a
particular purpose. If the product does not comply with this limited warranty, Your sole and exclusive
remedy is that We will, at our sole option and within a commercially reasonable time, either replace
the product or product component without charge to You or refund the purchase price (less shipping).
This limited warranty is not transferable.
Limitations on the Warranty
This limited warranty does not cover: (a) normal wear and tear; (b) damage through abuse, neglect,
misuse, or as a result of any accident or in any other manner; (c) damage from misapplication,
overloading, or improper installation; (d) improper maintenance and repair; and (e) product alteration
in any manner by anyone other than Us, with the sole exception of alterations made pursuant to
product instructions and in a workmanlike manner.
Obligations of Purchaser
You must retain Your product purchase receipt to verify date of purchase and that You are the original
purchaser. To make a warranty claim, contact Us at 1-800-222-5381, identify the product by make
and model number, and follow the claim instructions that will be provided. The product and the
purchase receipt must be provided to Us in order to process Your warranty claim. Any returned
product that is replaced or refunded by Us becomes our property. You will be responsible for return
shipping costs or costs related to Your return visit to a retail store.
Remedy Limits
Product replacement or a refund of the purchase price is Your sole remedy under this limited warranty
or any other warranty related to the product. We shall not be liable for: service or labor charges or
damage to Your property incurred in removing or replacing the product; any damages, including,
without limitation, damages to tangible personal property or personal injury, related to Your improper
use, installation, or maintenance of the product or product component; or any indirect, incidental or
consequential damages of any kind for any reason.
Assumption of Risk
You acknowledge and agree that any use of the product for any purpose other than the specified
use(s) stated in the product instructions is at Your own risk.
Governing Law
This limited warranty gives You specific legal rights, and You also may have other rights which vary
from state to state. Some states do not allow limitations or exclusions on implied warranties or
incidental or consequential damages, so the above limitations may not apply to You. This limited
warranty is governed by the laws of the State of Minnesota, without regard to rules pertaining to
conflicts of law. The state courts located in Dakota County, Minnesota shall have exclusive jurisdiction
for any disputes relating to this warranty.

Page 16 of 16
Distributed by:
Northern Tool & Equipment Company, Inc.
Burnsville, Minnesota 55306
www.northerntool.com
Made in Germany