Norton clipper TR 200 E User manual

TR 200 E
OPERATING INSTRUCTIONS

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The undersigned manufacturer:
SAINT - GOBAIN ABRASIVES S.A.
190, BD J.F. KENNEDY
L- 4930 BASCHARAGE
Declares that this product:
Tile saw: TR 200 E Code: 70184625285
70184630394
is in conformity with the following Directives:
European Machinery Directive 2006/42/EC
“LOW VOLTAGE" 2006/95/EC
Electromagnetic Compatibility Directive 2004/108/EC
and European standard:
EN 12418 –Masonry and stone cutting-off machines for job site –Safety
Pierre Mersch
Business Manager Machines Europe
Déclaration de conformité

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TR 200 E
OPERATING INSTRUCTIONS
1Basic Safety Instructions 6
1.1 Symbols 6
1.2 Machine plate 7
1.3 Safety instructions for particular operating phases 7
2Machine description 8
2.1 Short description 8
2.2 Purpose of use 8
2.3 Layout 8
2.4 Technical Data 9
3Assembly and commissioning 10
3.1 Assembly on the folding frame 10
3.2 Cutting head 10
3.3 Tool assembly 10
3.4 Guide-a-cut assembly 11
3.5 Electrical connections 11
3.6 Starting the machine 11
3.7 Water cooling system 11
4Transport and storing 12
4.1 Securing for transport 12
4.2 Long period of inactivity 12
5Operating the machine 13
5.1 Site of work 13
5.2 Cutting methods 13
5.3 Cutting with an angle 13
5.4 General advice for the cutting 13
6Maintenance and servicing 14
7Faults: causes and cures 15
7.1 Fault-finding procedures 15
7.2 Trouble-shooting guide 15
7.3 Circuit diagram 16
7.4 Customer service 16

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1 Basic Safety Instructions
The TR200E is exclusively designed for the cutting of tiles mainly on construction sites.
Uses other than the manufacturer's instructions shall be considered as contravening the
regulations. The manufacturer shall not be held responsible for any resulting damage. Any risk shall
be borne entirely by the user. Observing the operating instructions and compliance with inspection
and servicing requirements shall also be considered as included under use in accordance with the
regulations.
1.1 Symbols
Important warnings and pieces of advice are indicated on the machine using symbols. The following
symbols are used on the machine:
Read operator’s instructions
Ear protection must be worn
Hand protection must be worn
Eye protection shall be worn
Rotation direction of the blade
Pump on
Pump off

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1.2 Machine plate
Important data can be found on the following plate located on the machine:
1.3 Safety instructions for particular operating phases
Before commencing work
Before commencing work, make yourself familiar with the working environment at the place of
use. The working environment includes: obstacles in the area of work and manoeuvre, the
firmness of the floor, necessary protection at the site relating to public thoroughfares and the
availability of help in the event of accidents.
Site the machine on an even, firm and stable base!
Check for correct mounting of the blade regularly.
Immediately remove damaged or badly worn blades, as they endanger the operator whilst
rotating.
The material to be cut must be held securely in place on the table to allow no unexpected
movement during cutting operation.
Always cut with the blade guard in position.
Only fit NORTON diamond blades with continuous rim to the machine! The use of other tools
can damage the machine!
Read the blades’ specifications carefully to choose the correct tool for your application.
Attention is drawn to the use of BS2092 safety goggles in conformity with specified Processes
No.8 of the Protection of Eyes Regulation 1974, Regulation 2(2) Part 1.
Electrical powered machine
Always turn off the machine and separate it from the main source of electricity before any work
on the machine is done.
Make all electrical connections securely to eliminate contact of live wires with spray water or
dampness
When the machine is used with water, it is IMPERATIVE that you earth the machine properly.
Let a qualified electrician check in case of doubt.
Press the red button on the switch to stop the machine in case of emergency.
In the event of the machine breaking down or stopping for no apparent reason, switch off the
main electricity supply, even on power supply failure. Only a qualified electrician is allowed to
investigate the trouble and remedy the fault.
Machine Model
Machine Code
Weight
Year of production
Maximum blade diameter
Machine type
Serial number
Power
Safety standard
Blade speed
Bore diameter

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2 Machine description
Any modification, which could lead to a change in the original characteristics of the machine, may
be done only by Saint-Gobain Abrasives who shall confirm that the machine is still in conformity
with the safety regulations.
2.1 Short description
The TR200E Tile saw is designed for durability and high performance for onsite wet and dry cutting
operations of a wide range of tiles.
As with all other CLIPPER products, the operator will immediately appreciate the attention given to
detail and quality of materials used in construction. The machine and its component parts are
assembled to high standards assuring long life and minimum maintenance.
2.2 Purpose of use
The machine is designed for wet and dry cutting of a large range of tiles. It is not designed for
cutting wood or metals.
2.3 Layout
Frame (1)
The frame is made of aluminium and steel to ensure robustness and durability. The folding stand
with 4 legs ensures stability while cutting.
Cutting head (2)
Aluminium console guided with precision. This console supports the electric motor, the guides and
the blade guard. The head can be tilted to cut with an angle from 0 to 45º.
Blade guard (3)
The blade guard assembly with a 200mm-diameter blade capacity is completely closed, but the
outside cover can be disassembled to access the blade. It offers maximum operator protection and
increased visibility of the work piece.
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3
1
2

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Water cooling (4)
The coolant system comprises:
A submersible mechanical water pump.
Plastic suction pipe delivering the water from the water pan to the cutting head.
A removable large capacity plastic water pan located under the cutting table to reduce water
loss.
Electric Motor
One phase 900W motor. The ON-OFF can also be used as emergency switch.
2.4 Technical Data
Electric motor
900W
Voltage
230V
Protection rating
IP 54
Max. blade diameter
200 mm
Bore
25.4 mm
Rotation speed of the blade
2950 min-1
Flange diameter
70 mm
Maximum cutting depth
0°
45°
35 mm
25 mm
Cutting length mm
580 mm
Sound pressure level
72 dB (A) (ISO EN 11201)
Sound energy level
80 dB (A) (ISO EN 3744)
Table dimension (LxW)
780x395 mm
Machine dimensions (LxWxH)
1100x450x1100 mm
Weights
Machine cpl.
29 kg
Ready for use (with water)
39 kg

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3 Assembly and commissioning
The machine is delivered fully equipped. It is ready for operation after assembly the diamond blade
and after connection to the appropriate power supply.
3.1 Assembly on the folding frame
Unfold the legs of the frame. Put the water tray on the frame, and the machine on the water tray.
Make sure that you don’t trap the cable and water hose between the machine and the water tray.
3.2 Cutting head
You have to detach the cutting head by unscrewing the knob securing the head against one of the
column of the machine.
3.3 Tool assembly
Only NORTON continuous rim blades with a maximum diameter of 200 mm can be used with the
TR200E.
All tools used must be selected with regard to their maximum permitted cutting speed for the
machine’s maximum permitted rotation speed.
Before mounting a new blade into the machine, switch off the machine and isolate it from the main
source of electricity.
To mount a new blade, follow these steps:
Loosen on the three screws holding the outer cover of the blade guard, and remove it.
Loosen the hexagonal nut on the blade shaft with the 19mm wrench, which holds the removable
outer flange.
Remove the outer flange.
Clean the flanges and blade shaft and inspect for wear.
Mount the blade on the shaft ensuring that direction of rotation is correct (check with the arrow
on the blade guard). Wrong direction of rotation blunts the blade quickly.
Replace outer blade flange.
Tighten hexagonal nut.
Retighten the three screws (1) maintaining the outer cover the blade shaft.
The blade bore must correspond exactly to the diameter of the blade shaft. Cracked or damaged
bore is dangerous for the operator and for the machine.

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3.4 Guide-a-cut assembly
Secure the materials stop on the table.
Insert the guide-a-cut in the materials
stop on the table
Set the guide in the desired position
before tightening the screws
3.5 Electrical connections
Check that,
the voltage/phase supply corresponds to the information indicated on the motor plate.
Available power supply must have ground connection in conformity with safety regulations.
The connecting cables should have at least a 2.5mm2-section per phase.
3.6 Starting the machine
Connect the machine to the electrical supply. You can start it pressing the green button on the
switch. To stop the machine, press the red button. The red button is also the emergency switch.
3.7 Water cooling system
Fill the water pan with clean water to 1cm of the edge of the water tray.
Ensure that water is delivered adequately to both sides of the blade, as insufficient water supply
may result in premature failure of the diamond blade.
The water pump must never run without water. Always make sure that there is enough water in
the pan and refill if necessary.
In case of frost, empty the water cooling system from its water.

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4 Transport and storing
4.1 Securing for transport
Before transporting the machine, always remove the blade and empty the water pan. Secure the
cutting head on a column by using the knob.
4.2 Long period of inactivity
If the machine is not going to be used for a long period, please take the following measures:
Completely clean the machine
Empty the water system
Take the water pump out of the water tray, and clean it thoroughly.
The storage site must be clean, dry and at a constant temperature.

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5 Operating the machine
5.1 Site of work
5.1.1 Siting the machine
Remove from the site anything, which might hinder the working procedure!
Make sure the site is sufficiently well lit!
Observe manufacturer's conditions for connecting to power supplies!
Place electric cables in such a way that damage by the device is excluded!
Make sure you have a continual adequate view of the working area so you can intervene in the
working process at any time!
Keep other staff out of the area, so you can work securely.
5.1.2 Space required for operation and maintenance
Leave 2 m in front of the machine and 1,5 m around it for usage and maintenance of the TR200E.
5.2 Cutting methods
To use the machine correctly, you must face it with one hand on the cutting head, and one on the
tile to be cut to maintain it against the material stops. Always keep your hands away from the
moving blade.
5.3 Cutting with an angle
You can cut from 0º to 45º by tilting the head. To this purpose:
Loosen the two knobs maintaining the head to tilt the head to the desire angle.
Retighten the two knobs.
5.4 General advice for the cutting
Only tiles with max. dimensions 580x400x15mm and max. weight 3kg can be cut with the
machine.
Before commencing work make sure tools are firmly seated!
Select the right tools as recommended by the manufacturer depending on the material to be
worked, the working procedure (dry or wet cut) to be carried out and the required efficiency.
Make sure the water pan contains enough water.
Set the guide-a-cut to the desired width of cut, and to the desired angle using the two engraved
measurements to align it correctly.
Do not force on the motor. This machine is not designed for a continuous use.

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6 Maintenance and servicing
To ensure a long-term quality from the cutting with the TR200E, please follow the maintenance plan
below:
Begin of the day
During the changing of tool
End of the day or more often if required
After a fault
After a damage
Whole machine
Visual control (general aspect,
watertightness)
Clean
Flange and blade fixing devices
Clean
Motor cooling fans
Clean
Water pan
Clean
Motor housing
Clean
Reachable nuts and screws
Tighten up
Maintenance of the machine
Always perform the maintenance of the machine with the machine isolated from the electrical
supply.
Lubrication
The TR200E uses life-lubricated bearings. Therefore, you don’t need to lubricate the machine at all.
Cleaning of the machine
Your machine will last longer if you clean it thoroughly after each day of work, especially water
pump, water pan, motor and blade flange.

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7 Faults: causes and cures
7.1 Fault-finding procedures
Should any fault occur during the use of the machine, turn it off, and isolate it from the electrical
supply. Any works dealing with the electrical system or supply of the machine can only be carried
out by a qualified electrician.
7.2 Trouble-shooting guide
Trouble
Possible source
Resolution
Motor is not running
No electricity
Check the electrical supply
(fuse for example)
Connection cable section too
small
Change connection cable
Defective connection cable
Change connection cable
Defective switch
CAUTION : can only be solved
by qualified electrician
Defective motor
Change motor or contact motor
manufacturer
No water on the blade
Not enough water in the pan
Refill the water pan
Water supply system is blocked
up
Clean water supply system
Water pump is not working
Change the pump

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7.3 Circuit diagram
7.4 Customer service
When ordering spare parts, please mention:
The serial number (7 digits).
The code of the part or position number on exploded view.
The exact denomination.
The number of parts required.
The delivery address.
Please indicate clearly the means of transportation required such as "express" or "by air".
Without specific instructions, we will forward the parts through the means which seem
appropriate to us --- but which is not always the quickest way.
Clear instructions will avoid problems and faulty deliveries.
If not sure, please send us the defective part.
In the case of a warranty claim, the part must always be returned for evaluation.
Spare parts for the motor can be ordered with the manufacturer of the motor or with their dealer,
which is often quicker and cheaper.
This machine has been manufactured by Saint-Gobain Abrasives S.A.
190, Bd J.F. Kennedy
L- 4930 BASCHARAGE
Grand-duché de Luxembourg.
Tel. : [phone]
Fax : [phone]
http://www.construction.norton.eu
e-mail: [e-mail]

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Guarantee can be claimed and technical support obtained from your local distributor where
machines, spare parts and consumables can be ordered as well:
Benelux and France:
From Saint-Gobain Abrasives S.A.
Free telephone numbers:
Belgium : 0 800 18951
France: 0 800 90 69 03
Holland: 0 8000 22 02 70
e-mail: [e-mail]
Czech Republic
Norton Diamantove Nastroje Sro
Vinohrdadska 184
CS-13000 PRAHA 3
Tel: [phone]
Fax : [phone]
e-mail : [email protected]
United Kingdom
Saint-Gobain Abrasives Ltd.
Doxey Road
Stafford
ST16 1EA
Tel : [phone]
Free fax : [phone]
e-mail : [email protected]
Austria
Saint-Gobain Abrasives GmbH
Telsenberggasse, 37
A-5020 SALZBURG
Tel : [phone]
Fax : [phone]
e-mail: [email protected]
Germany
Saint-Gobain Diamond Products GmbH
Birkenweg 45-49,
D-50389 WESSELING
Tel : [phone]
Fax : [phone]
e-mail: [email protected]
Spain
Saint-Gobain Abrasivos S.A.
C/. Verneda del Congost s/n
Pol.Ind. El Pedregar
E-08160 MONTMELÓ (Barcelona)
Tel: [phone]
Fax: [phone]
e-mail: [email protected]
Italy
Saint-Gobain Abrasivi S.p.A.
Via per Cesano Boscone, 4
I-20094 CORSICO-MILANO
Tel: [phone]
Fax : [phone]
e-mail : Norton.ediliz[email protected]
Hungary
Saint-Gobain Abrasives KFT.
Banyaleg Utca 60B
H-1225 BUDAPEST
Tel: ++36 1 371 2250
Fax: ++36 1 371 2255
e-mail: [e-mail]
Poland
Saint-Gobain Diamond Products Sp.zO.O.
AL. Krakowska 110/114
PL-00-971 WARSZAWA
Tel: [phone]
Tel/Fax: [phone]
e-mail: [e-mail]

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SAINT-GOBAIN ABRASIVES
190, Bd. J. F. Kennedy
L-4930 BASCHARAGE
LUXEMBOURG
Tel.: ++352 50401-1
Fax: ++352 501633
e-mail: [e-mail]
www.construction.norton.eu
08.12.2008