Novae CAM Superline 6' User manual

DUMP INSERT
OWNER’S MANUAL
www.camsuperline.com

ank you for purchasing a CAM Superline trailer.
CAM Superline manufactures durable,
dependable dump trailers, construction trailers and
pickup truck dump inserts.
Built for the long haul, CAM Superline trailers
deliver consistent performance today and for years
to come. Not only are you investing in a superior
trailer, you’re also backed by CAM’s knowledgeable
service network.
is manual is designed to provide information for
you to safely understand, use, maintain and service
your CAM Superline trailer.
It is essential that you read this manual prior to
loading or towing your trailer and follow all
safety precautions and instructions.
Visit us online at
www.camsuperline.com

Table of Contents
Installation Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Warning - Prop Rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation of Remote Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Diagram Drawing of Dump Insert. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Dump Insert Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Warning - Parking in Upright Position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Hydraulic Pump and Motor Replacement Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Hydraulic Fluid Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Troubleshooting Reservoir. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Warning - Payload Capacity Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Troubleshooting Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Warranty Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Warranty Registration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1
Installation Instructions
Installation Instructions
Installation kit that is included with insert contains:
• Two (2) Battery Cables
• Four (4) Steel Clamps
• Four (4) 1/4” x 2” x 2” Steel Plate Washers
• Installation Manual
• Warranty Card
(Bolts are not provided)
1. Remove the tailgate from your truck
2. Hydraulic uid reservoir is shipped full. Before operating your insert, check your uid
level to be sure the hydraulic uid is 1/2” from top of tank (check levels with the insert in
the down position). If you need to add any uid, Automatic Transmission Fluid (ATF) is
the best, readily available uid for most climate conditions.
3. Connect battery cables provided to hydraulic pump:
• e red truck battery cable attaches to the stud of the starter solenoid with the black
wire.
• e black truck battery cable attaches to the aluminum pump block with a
5/16” x 3/4” bolt.
4. Slide Dump Insert into truck bed while checking for proper clearance.
• e rear crossmember of the dump insert frame must not extend beyond truck bed.
• Allow 1/2” minimum clearance between dump insert pump and the front wall of
your truck bed.
5. Remove the Shipping strap from the front of the Dump Insert.
6. Secure power cables. Run battery cables to the positive and negative terminals of the
battery.
• Extreme caution should be taken when positioning cables.
• Keep cables clear of dump insert rests on your dump frame.
• Keep cables clear of your exhaust system and protect areas where they may rub.
• Do not expose your cables below truck frame.
WARNING
Do not Mount to Plastic
Removable Bed Liners

2
Installation Instructions
7. Push dump insert forward and position it properly in truck bed. Using the remote
control, raise it.
• Prop Rod is provided for blocking.
• Do not block under loaded condition
8. Four ( 4) clamps are provided for easy installation of your dump insert. Set the clamps
over the sides of the frame at points B and C (refer to diagram on page 6). Note: Clamps
at location C must be positioned over the rear crossmember on the insert sub
frame.
• Clamps at position C should be placed as close to the hinge points as possible.
• Whenever possible, use the bolt holes provided by front and rear bed bolts. If truck
bed is welded, holes must be drilled into frame or crossmember. Note: Do not
mount to bed sheet; unit must be bolted to truck frame or crossmember.
• When it is necessary to mount through a crossmember, reinforce with steel plate
washers as illustrated in the installation diagram on page 7 of the installation
manual.
• Use minimum of 1/2” bolts with lock washers and shake proof nuts.
• Bolt dump insert down.
9. Once insert is bolted down, drill hole through clamps and through dump insert sub-
frame. (using the hole in the clamp as a guide.)
10. Remove safety prop rod and cycle several times. Press the “up arrow” on the remote
control to raise the dump bed. Press the “down arrow” on the remote control to lower
the dump bed.
11. Re-check all bolts to make sure insert is secure.
12. Raise insert and block in the upright position using safety prop rod.
• Unplug remote cord and hand control from the pump.
• Mount remote control in cab of truck, following instructions on page 3.
• Remote control box must be mounted in cab of truck. Unit is not water-
proof and extended exposure to moisture will cause damage to the control.
WARNING
To prevent accidental lowering,
block insert with prop rod in
the raised position for install-
ing and servicing
CAUTION
Use care when you drill to prevent drilling into
gas tank or other truck parts

3
Installation of Remote Control
Your CAM Superline Dump Insert is now ready to be used. Please read the warning notice
before operating equipment.
Installation of Remote Control Cable in Cab of Truck
Drill 1-1/2”’’ holes through the truck bed and through the cab of truck, behind the seat. Place
remote control on the transmission hump in the cab and run the end of the cable under the seat
and through the drilled hole in the cab. Slide rubber grommet over the end of the cable and seat
it in the cab hole. read the cable under the bed and up through hole in bed to interior of bed.
Slide the second rubber grommet over the end of the cable and seat it in the bed hole. Connect
the remote control cable to pump as per enclosed wiring diagram. Seal rubber grommet and
cable through the hole in cab of truck with silicone (not provided) to prevent moisture from
entering cab.
Note: Remote Control is not Waterproof
WARNING
Prior to servicing your insert, make sure your safety prop rod is secured.
Never place any part of your body under the dump bed without the
safety prop rod secured.
Do not block the dump insert bed under loaded condition.
When operating the dump insert bed, keep hands and body clear of the
frame and the bed.
Always check behind the dump insert before dumping material.
Do not operate the dump insert bed while parked on a slope.
Failure to comply in any of these warnings, could result in severe
personal injury or death!

4
3”
22”
76.12”
83 1/2”
63”
18”
8”
48 1/4”
73” 75”
26”
CAM Superline
6’ Dump Insert
AREV
1
Overall Length 83.5” Inside Length 73”
Overall Width 76.12”
Inside Width 48.25”
SCALE 1:8 SHEET 1 OF 1
SIZE DWG. NO.
6’ Dump Insert

5
8’ Dump Insert
106 1/2”
3”
22”
76.12”
106 1/2”
63”
18”
8”
48 1/4”
96” 98”
26”
CAM Superline
8’ Dump Insert
AREV
1
Overall Length 106.5” Inside Length 96”
Overall Width 76.12”
Inside Width 48.25”
SCALE 1:8 SHEET 1 OF 1
SIZE DWG. NO.

6
WARNING
YOU MUST PARK YOUR TRUCK IN AN UPRIGHT POSITION
If you park your truck facing downhill, water can accumulate in the
truck bed; thus submerging your hydraulic pump under water.
is will destroy the motor.
THIS WILL VOID YOUR WARRANTY.
Submerging your pump will ruin the pump motor. Always store or park
your truck and dump insert facing up hill’ so that accumulated rain
water can drain from the bed of the truck.
**e same warning applies to stored inserts on dealer lots.
Dump Insert Installation
Installation Diagram

7
Installation Diagram
C
C
BB
Front
Rear
Dumper Frame is
8’ - 2” Long
Truck Bed
Clamp Bolt
Dumper Frame
1/4” x 2” x 2”
Steel Plate Reinforcment
Locknut
Lockwasher
Crossmember
Truck Bed & Frame
Washer
1/2” Hex Head Bolt
Pump

8
Hydraulic Pump and Motor
Hydraulic Pump and Motor
Replacement Parts
#Qty Part Number Description
1 1 HY1035 12V DC Motor
2 1 HY1080 Solenoid (Starting Relay)
3 1 XXXX Gear Pump
4 1 HY1065 2 Way Valve
5 1 HY1070 Coil for Valve
6 1 HY1090 Drain Tube
7 1 HY1085 Filter Screen

9
Hydraulic Fluid and Reservoir
Hydraulic Fluid and Reservoir
1. AW-32 Hydraulic Fluid is the best, readily available uid for most climate conditions.
2. Correct lling and operation procedure: Before operating your insert, check your uid
level to be sure the hydraulic uid is 1/2” from top of tank (check levels with the insert in
the down position).
Note: Do not use a solid plug or a ll cap without a lter/breather element or damage will be
caused to the pump and/or reservoir.
Problems Associated with the Reservoir
1. Clear oil, owing out of the ll hole usually points to the following:
• Cylinders were not fully retracted when the reservoir was lled
• Reservoir is over lled.
2. Foamy oil owing out of the ll hole points to the following:
• Air is present in the system; that is, cylinders and or uid lines. e response usually
is “spongy” and the cylinder moves with “jerking” motion.
3. Water in the oil:
• Water can enter the reservoir through the ll hole if the unit is washed with high
pressure washers. Protect the unit whenever possible and change the oil if contami-
nation occurs.
Maintenance and Troubleshooting
Call an Authorized CAM Superline Dealer for exchange or service parts.
To keep your CAM Superline dump insert in top condition, follow these simple maintenance
procedures:
1. Do not operate when hydraulic uid is low (check your levels frequently)
2. In most cases a leaking relief valve is caused by dirt. is can oen be corrected by
unscrewing the relief valve and cleaning it thoroughly.
3. If it squeaks, grease it.
4. Keep the service area clean
5. DO NOT exceed 5 MPH with the dump insert in the upright position.
6. A void any sudden stops when the dump insert is in the upright position.
WARNING
e payload carrying capacity of the pickup truck is determined by the
GVWR of the cab chassis, the curb weight of the chassis, and the weight
of the body. e pickup truck that carries any CAM dump insert must
have sucient carrying capacity and axle ratings for the dump insert.

10
Troubleshooting Hydraulic System
Troubleshooting Hydraulic System
1. Motor Fails to Start:
Possible Causes:
A. Motor start solenoid switch
B. Electric Switch
C. “Open” Circuit
D. Motor
E. Dead Battery or Corroded Terminals
2. Bed fails to hold:
Possible Causes
A. Check Valve-Main (Poppet Type)
B. D.R. Lowering Valve (2 Way 2 Position)
C. Manual Over Ride
3. Bed Drops Slowly:
Possible Causes:
A. Low Charged Battery
B. System Filter
4. Motor Runs Slow and Sluggish:
Possible Causes:
A. Low Charged Battery
B. Low Voltage
C. Motor
D. Relief Valve
5. Bed Fails to Lower:
Possible Causes:
A. D.R. Lowering Valve (2 Way 2 Position)
B. System Filter
C. Electrical Switch
D. “Open Circuit”
E. Low Charged Battery
6. Motor Runs But Fails to Raise Load:
Possible Causes:
A. D.R. Lowering Valve (2 Way 2 Position)
B. Low Hydraulic Fluid
C. Relief Valve
D. Suction Valve
E. Pump Losing Prime
F. Worn Pump

11
Warranty
Warranty
CAM Superline oers a comprehensive three year warranty on dump inserts. e three year
warranty covers all defects in material and workmanship and is eective the date you take
delivery of your new dump insert. is warranty is limited to repair or replacement provided the
purchaser returns the claimed defective product to CAM Superline or an authorized dealer with
transportation prepaid by purchaser.
e obligation of this warranty shall be limited to repairing or replacing any part(s) that, in the
opinion of CAM Superline, shall be proven defective in materials and/or workmanship under
normal use and service.
is warranty does not cover damage or product failure caused by accident, misuse, negligence,
overloading, improper attachment or improper maintenance. CAM Superline is held harmless
for any injury or death caused by the misuse of this product. is warranty excludes any and all
liability for incidental or consequential damages.
Please Note: Modication to the original design of the dump insert may void warranty.
Warranty is valid only to the original owner.
Warranty Procedures
• All repairs must be approved by CAM Superline before work is provided. Lack of
authorization before doing repairs may result in unpaid claims.
• All parts for repair will be provided by CAM unless otherwise authorized.
• Upon approval from our warranty department we will provide you with an RGA
number
• Please reect the RGA number on any invoices submitted.
• All warranties will be handled through the dealers.
• Warranty registrations must be on le.

12
Warranty Registration
Warranty Registration
Registration Information
Company Name:____________________________________________________________
Contact Name:______________________________________________________________
Address:___________________________________________________________________
City:________________________________State:__________________Zip:_____________
Phone:______________________________Fax:___________________________________
Email:______________________________
(We will only use if needed to contact you. Email will not be shared)
Serial Number:_______________________Model:_________________________________
Dealer Name:_______________________________________________________________
Purchase Date:______________________________________________________________
Please Mail Warranty Registration To:
CAM Superline
4763 Zane A. Miller Drive
Waynesboro, PA 17268
Or Fax to: [phone]
“We Appreciate Your Business!”

13

14
This document is provided for informational purposes only. Pictures,
illustrations, and text may include options and accessories not available
at all times or as standard equipment. Contact your local dealer for exact
specications. All specications are subject to change without notice. All
trademarks, service marks, trade names, trade dress, product names and
logos appearing in this document are the property of their respective owners.
Novae Corp® is a registered trademark and CAM Superline® is a trademark
of Novae Corp. All rights reserved. © 2020 Novae Corp®
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800.378.7623
Website
camsuperline.com