NOVO WATER 485 SIMTAN User manual
Canada West
855 Park St.
Unit 1
Regina, SK S4N 6M1
Canada East
490 Pinebush Rd.
Unit 1
Cambridge, ON N1T 0A5
U.S.A.
56 Lightcap Rd.
Pottstown, PA 19464
9760 Mayower Park Drive,
Suite 110
Carmel, IN 46032
4645 McDowell Rd.W
Suite 106
Phoenix, AZ 85035
Owners Manual
485 SIMTAN CONDITIONER
Iron, Manganese & Tannin Removal
1. Page 21 of this manual contains important maintenance procedures for the continued proper
operation of your unit. These MUST be performed regularly for your warranty to remain valid.
2. Read all instructions carefully before operation.
3. Avoid pinched o-rings during installation by applying NSF certied lubricant to all seals (provided with install kit).
4. This system is not intended for treating water that is microbiologically unsafe or of unknown quality without
adequate disinfection before or after the system.
Table of Contents
READ THIS PAGE FIRST
BEFORE STARTING INSTALLATION 3
HOW YOUR WATER CONDITIONER WORKS 4
COMPONENTS & SPECIFICATIONS
SPECIFICATION 5
SYSTEM DIMENSIONS 5
BRINE TANK DIMENSIONS 6
INSTALLATION
UNPACKING / INSPECTION 7
ASSEMBLING BRINE TANK 9
CHECK VALVE TYPE AND VALVE SERIAL # 10
BEFORE INSTALLATION 11
PREPARATIONS 12
INSTALLATION STEPS
13
INSTALLATION 15
OPERATION
STARTUP & PROGRAMMING 16
PLUMBING SYSTEM CLEAN-UP 20
MAINTENANCE INSTRUCTIONS AND SCHEDULE 21
RES-UP® FEEDER INSTALLATION INSTRUCTIONS (OPTIONAL) 22
TROUBLE SHOOTING GUIDE 24
REPLACEMENT
INSPECTION AND REPLACEMENT OF PISTON ASSEMBLY AND SEAL AND SPACER KIT 25
CLEAN INJECTOR ASSEMBLY 25
SERVICING OF PARALLEL ADAPTOR 26
REPLACE METER ASSEMBLY 27
REPLACE MOTOR 27
REPLACING THE BYPASS AND METER CABLE 28
REPLACE DRAIN LINE FLOW CONTROL 29
REPLACE BRINE LINE FLOW CONTROL 29
REPLACING PCBS 29
DISPLAY REPLACEMENT 30
AFTER SERVICING 30
REGENERATION PROCESS EXPLAINED 31
PARTS BREAKDOWN 32
PARTS
POWERHEAD 33
BYPASS 34
VALVE BODY 35
TANK AND VALVE CONNECTION 36
LEVEL 2 PROGRAMMING (OPTIONAL SETTINGS) 37
MASTER PROGRAMMING GUIDE 38
IMPORTANT WARRANTY AND MAINTENANCE INFORMATION 39
3
READ THIS PAGE FIRST
BEFORE STARTING INSTALLATION
INSTALL NOTES &
SAFETY MESSAGES
Watch for the following
messages in this manual:
NOTE
Do not remove or destroy
the serial number. It must be
referenced on request
for warranty repair or
replacement
CAUTION!
Disassembly while
under pressure can
result in flooding.
WARNING!
ELECTRICAL SHOCK
HAZARD! UNPLUG THE UNIT
BEFORE REMOVING THE
COVER OR ACCESSING ANY
INTERNAL CONTROL PARTS
NOTE: used to emphasize
installation, operation or
maintenance information
which is important but does
not present a hazard.
CAUTION: used when
failure to follow directions
could result in damage to
equipment or property.
WARNING: used to
indicate a hazard which
could cause injury or death if
ignored.
Read this manual thoroughly to become familiar with the
appliance and its capabilities before installing or operating
the new appliance. Failure to follow instructions in this
manual could result in personal injury or property damage.
This manual will also help you to get the most out of
your new appliance.
Installation must comply with all State, provincial or local
regulations. Check with your local public works department
for plumbing and sanitation codes. In the event the codes
conflict with any content in this manual the local codes
should be followed. Consult your licensed plumber for
installation of this system.
WARNING!: Do not use water that is microbiologically unsafe
without adequate disinfection before or after this system.
Do not install this appliance where it may be exposed to wet
weather, direct sunlight, or temperatures outside of the
range specified above.
This appliance is designed to operate on pressures of 30
psi to 125 psi. If the water pressure is higher than the
maximum use a pressure reducing valve in the water supply
line to the device.
This appliance is capable of operating at temperatures
between 40°F and 110°F (4°C - 43°C). Do not use this
appliance on hot water supplies.
Avoid pinched o-rings during installation by applying
(provided with install kit) NSF certified lubricant to all seals.
It is not uncommon for sediment, precipitated iron or
hardness to be present in water supplies. Precipitated
minerals or sediments can cause damage to the seals and
piston. This is considered a harsh environment and the seals
and piston would not be covered by warranty stated or
otherwise.
It is recommended to regularly inspect and service the
control valve on an annual basis. Cleaning and or replacement
of piston, seals, and or spacers may be necessary depending
on how harsh the conditions are. An Annual Maintenance kit
is available for this purpose
This publication is based on information available when
approved for printing. Continuing design refinement could
cause changes that may not be included in this publication.
The manufacturer reserves the right to change the
specifications referred to in this literature at any time,
without prior notice.
4
HOW YOUR WATER CONDITIONER WORKS
SIMTAN conditioners remove hardness, iron, manganese and tannin in the water by an ion exchange process.They remove ions such as calcium, magnesium, iron and manganese
in the water by trading it for sodium ions producing soft water.The tannin in the water is exchanged similarly through an exchange process exchanging theTannin for Chloride
ions in the water. Unlike the hardness, iron, manganese or tannin, sodium stays dissolved in water and does not form a scale, and the chloride does not re acquire sodium once
being split through the ion exchange process so the sodium stays in a soft form as well.The charged resins contained in the SIMTAN eventually require regeneration. Regener-
ation is accomplished by washing the resin with a salt saturated brine solution that removes the unwanted minerals from the resin beds replenishing them ready for the next
service cycle.This is why the SIMTAN requires a brine tank and salt.The SIMTAN when sized correctly can run for days before requiring a regeneration and when it does, it is
replenished in only a matter of a few hours
Because the SIMTAN removes both hardness and dissolved iron it is important that it regenerates more frequently than ordinarily would be calculated for hardness removal
alone. Although many factors and formulas have been used to determine this frequency, it is recommended that the SIMTAN be regenerated when it has reached 50–75% of the
calculated hardness alone capacity. (See compensated Hardness calculation on page 18). This will minimize the potential for bed fouling.
Resin bed cleaning annually is recommended even with the automatic resin cleaner feeder in order to keep the bed in optimum condition.
Precision Brining: Precision brining means that your conditioner calculates the exact
amount of brine required to regenerate saving up to 30% more salt
When your conditioner regenerates it will display 2 numbers for capacity 1 will be total
capacity the other will be 70 % of capacity.The unit counts down to the end of the
70% then calculates how much of the 30% you used (your reserve) it then adjusts the
brine amount accordingly and regenerates that evening.This feature means that your
capacity will always be dierent after every regeneration therefore maximizing your
salt use.
Brine Pre-Fill%: This is the percentage of the water that will be added to the brine
tank after a regeneration. The default is 70%. The remaining amount of water will be
added just prior to the regeneration and will be proportional to the amount of capacity
left in the system.
Soft Water Recharge for High Usage: Should you reach the 70% capacity and
then go beyond the 30% before it is time to regenerate the conditioner will do a quick
regeneration to restore limited capacity to get it through the remainder of the day.
System Refresh: If you are away for an extended period of time the Conditioner
does a refresh cycle to prevent any chance of bacterial growth or stagnation inside the
conditioner.
Scrolling Diagnostics: By pressing any button to light the LCD display the unit will
automatically begin scrolling important information for diagnostic purposes
Date and Time
Total Gallons and Remaining Gallons
Number of People: in the household as programmed at install
Reserve Capacity: calculated as 75 gallons per person
Estimated Days to Next: estimation of days to the next regeneration based on current
consumption, hardness and capacity
Last Regeneration: the date of the last regeneration cycle by the conditioner
Total Regenerations: this is the total number of times the conditioner has regenerated
Total Gallons: total gallons treated by the conditioner
Over Run Total: – how many times Soft water recharge was required due to high usage
Current Flow Rate: will only display if treated water is running otherwise it would read 0
Peak Flow: maximum ow that has gone through the conditioner.
Delayed Regen OFF: – generally only used after servicing.
Regen Time: This is the time of day that the conditioner is scheduled to regenerate
Rell Time: The current calculated rell time for makeup brine (displays up to 70% of
total brine required)
Valve Mode: current valve setting EG. Conditioner UF (up ow)
To stop the scrolling you can unlock the board as directed and press the down arrow to
stop the scrolling.You can then use the down arrow to go to each of the diagnostics as
required.
4 5
B
A
Specications 485SIMTAN-100 485SIMTAN-150 485SIMTAN-200 485SIMTAN-300
Purolite 850Models* 15010480-1 15010481-1 15010482-1 15010483-1
Purolite 860Models* 15011480-1 15011481-1 15011482-1 15011483-1
Factory Settings - High Capacity
Salt Used - Per Regeneration 12.0 lbs 18.0 lbs 24.0 lbs 36.0 lbs
Water Used - Regeneration 64.3 gal 90.3 gal 124.6 gal 196.2 gal
Hardness Removal - Grains 30,000 45,000 60,000 90,000
Tannins Removal 2000 ppm 3000 ppm 4000 ppm 6000 ppm
Tank #1 Resin Quantity - Cubic Feet 1.0 ft 1.5 ft 2.0 ft 3.0 ft
Tank #2 Resin Quantity - Cubic Feet 1.0 ft 1.5 ft 2.0 ft 3.0 ft
Tank Size 9x48 10x54 12x52 14x65
Tank Jacket / Media Loaded Yes Yes No No
Brine Tank / Cabinet Size (Inches) 18.1 x 34.5 20.3 x 37.4 20.3 x 37.4 23.0 x 40.5
Salt Storage Capacity 240 lbs 350 lbs 350 lbs 420 lbs
Recommended Service Flow Rate 3.0 gpm 4.5 gpm 6.0 gpm 9.0 gpm
Back Wash Flow Rate 2.0 gpm 2.4 gpm 3.5 gpm 5.0 gpm
ShippingWeight 125 lbs 158 lbs 161 lbs 247 lbs
RegenerationType Counter-Current / Up Flow
Maximum Hardness 75 Grains Per Gallon
MaximumTannins 3.0 ppm (Contact Customer Service for higher levels)
Maximum Iron (Ferrous) 10.0 ppm
Maximum Manganese 5.0 ppm
Plumbing Connections 3/4”(Optional 1”)
ResinType Purolite® SST-60/A850/A860
Electrical Requirements Input 120V 60 Hz - Output 12V 650mA
WaterTemperature Min. 39 - Max. 100 Degrees Fahrenheit
Water Pressure Min. 20 - Max. 125 psi
* CALL CUSTOMER SERVICETO DETERMINE CORRECT MODEL.WATER TEST RESULTS REQUIRED
SPECIFICATION
SYSTEM DIMENSIONS
Working Temperature:This unit must be
operated at temperatures between 40°F and
110°F (4°C - 43°C).
Working Pressure:This water conditioner
must be operated on pressures
between 30 psi to 125 psi. If the water
pressure is higher than 125 PSI, use a
pressure reducing valve in the water supply
line to the conditioner .
Voltage = 120V / 60 Hz
Pipe Size = 3/4” and 1”
• At the stated service flow rates, the
pressure drop through these devices will
not exceed 15 psig.
• The manufacturer reserves the right
to make product improvements which
may deviate from the specifications
and descriptions stated herein, without
obligation to change previously
manufactured products or to note the
change.
* Do not use water that is microbiologically
unsafe without adequate disinfection
before or after the system.
Peak flow rates intended for intermittent
use only (10 minutes or less) and are for
residential applications only. Do not use
peak flow rate for commercial applications
or for a continuous rate when treated
water supplies are geothermal heat pump,
swimming pool, etc.
For satisfactory operation, the pumping rate
of the well system must equal or exceed
indicated backwash flow rate.
All units come with plastic bypass
Models A (Inches) B (Inches)
485SIMTAN-100 48 9
485SIMTAN-150 54 10
485SIMTAN-200 52 12
485SIMTAN-300 65 14
6
Model Liquid Volume Tank Dimensions
(inches) Salt Capacity
US Gal Liters L x W x H Lbs Kg
BrineTanks
BTR-100 29.5 111.5 18.1 x 34.7 270.0 122.2
BTR-145 42.3 159.7 20.3 x 37.4 385.0 174.2
BTR-200 53.0 200.3 23.0 x 40.5 700.0 316.7
* All brine tanks come with salt grid, safety oat and brine well
175/225/275
salt grid system
918(36.2")
salt tank body
sa
lt
t
an
k
lid
(7.3")
(20.35")
1028
186
(40.5")
517
175/225/275
brine well and brine valve
salt grid system
585(23")
BTR 200l label
BTR100
175/225/275
salt grid system
918(36.2")
salt tank body
sa
lt
t
an
k
lid
(7.3")
(20.35")
1028
186
(40.5")
517
175/225/275
brine well and brine valve
salt grid system
585(23")
BTR 200l label
BTR145 BTR200
BRINE TANK DIMENSIONS
6 7
80127819 Pipe Connector - 8”- 12” Tanks
80127817 Pipe Connector -14”- 18” Tanks
60010025
Red Clips (4pcs)
60010016 O Ring (4pcs)
60010026 1”BSP Straight (4pcs)
6. Parts Bag
18280
Upper Basket
3. Parts Box
60090003
2X 1” Straight
Adapter
60010006
Bypass Tool
60010026
O Rings Attached
60090010
2 X 3/4”
Elbow
Adapter)
60010052
Transformer
92360
Grease
Packet
1. Control Valve
,03257$17
3/($6((1685(7+($77$&+('
78%(67,))(1(5,6,16(57('
,1727+(%5,1(/,1(%()25(
7,*+7(1,1*
7+(187
There are 8 Red clips.
Please check to make
sure you have all of
them.
Parallel Adaptor
7. Tank c/w
Adaptor
2. Tank
c/w
Parallel
Adaptor
Media:
SST60
RESIN
Media:
A850
or
A860
RESIN
,03257$17
3/($6((1685(7+($77$&+('
78%(67,))(1(5,6,16(57('
,1727+(%5,1(/,1(%()25(
7,*+7(1,1*
7+(187
CAUTION!
DO NOT use petroleum
based grease products.
Be sure to check the entire unit for any shipping damage or parts loss. Also note damage to the shipping cartons. Contact the transportation company for all damage and loss
claims. The manufacturer is not responsible for damages in transit.
Small parts, needed to install the conditioner, are in a parts box. To avoid loss of the small parts, keep them in the parts bag until you are ready to use them.
What is included in the box?
For Models 485SIMTAN-100,485SIMTAN-150 and 485SIMTAN-200, you will expect the following. Shipping Carton Quantity – 2
1. Control Valve
2. Tank c/w Parallel Adaptor
3. Parts Box
4. Owners Manual
5. Drain Hose & Clamp (Not included in some brands)
6. Parts Bag
7. Tank c/w Adaptor
UNPACKING / INSPECTION
8CAUTION!
DO NOT use petroleum
based grease products.
,03257$17
3/($6((1685(7+($77$&+('
78%(67,))(1(5,6,16(57('
,1727+(%5,1(/,1(%()25(
7,*+7(1,1*
7+(187
There are 8 Red clips.
Please check to make
sure you have all of
them.
,03257$17
3/($6((1685(7+($77$&+('
78%(67,))(1(5,6,16(57('
,1727+(%5,1(/,1(%()25(
7,*+7(1,1*
7+(187
5. Control Valve
SIMTAN-300 only
will get Adaptor and
Oring Shown
1. Tank c/w
Parallel Adaptor
Grease
o-rings
before
assembly
18280
Upper Basket
5. Parts Box
60090003
2X 1” Straight
Adapter
60010006
Bypass Tool
60010026
O Rings Attached
60090010
2 X 3/4”
Elbow
Adapter)
60010052
Transformer
92360
Grease
Packet
3. Media Box
Media:
SST60
RESIN
Media:
A850
or
A860
RESIN
80127819 Pipe Connector - 8”- 12” Tanks
80127817 Pipe Connector -14”- 18” Tanks
60010025
Red Clips (4pcs)
60010016 O Ring (4pcs)
60010026 1”BSP Straight (4pcs)
6. Parts Bag
For SIMTAN-300 model, the media and Control Valve is packaged separately in carton and bags
What is included with SIMTAN-300 model?
1. Tank c/w Adaptor
2. Tank c/w Parallel Adaptor
3. Qty 6 of Media Boxes
4. Drain Line and Hose Clamp (Not Included with some models)
5. Control Valve with Parts Box
6. Parts Bag
8 9
Pipe connector - 14”- 18” / 8”- 12”Tanks x 2
Make sure all red
clips are rmly in
place before applying
pressure
Install the connectors with
tting as shown. Also install the
valve on the parallel adaptor.
Media:
SST60
RESIN
Media:
SST60
RESIN
Media:
A850
or
A860
RESIN
Media:
A850
or
A860
RESIN
a) Attach the three brine grid legs to grid plate.The legs will
snap on to the tabs of the salt plate making a“click”sound.
For square brine tank there are four legs.)
c) Drop the brine grid with brine well inside the
brine tank such that the nut tting faces the
hole on the brine tank. Then press the grid
evenly inside the brine tank until the brine grid
legs touches the bottom of the brine tank.
b) Insert the brine well assembly inside the grid
plate as well below.
d) Take the brine tube and insert the nut and plastic sleeve as
shown below.
e) Insert the tube in the oat assembly elbow and hand tighten
the nut. In many cases the brine line already come installed
from the factory. Leave the other end of the brine line tube
inside the brine tank
f)For installation of brine tank at the installation site, pull the
other end of the brine tube from the hole on the brine tank.
The completed assembly is shown below.
The hole in
the brine tank
should line up
with the brine
line as shown.
IMPORTANT:
IN ROUND
BRINE TANK, IT
IS IMPORTANT
TO ALIGN THE
HANDLE TO
THE BRINE
WELL AS
SHOWN
Insert Sleeve
Insert Sleeve inside the Tubing
6. Attaching Brine Tubing to the Brine Line
of the Valve
*NOTE
Resin Cleaner
An approved resin cleaner
MUST be used on a regular
basis if your water supply
contains iron.
See page 22 - Res-Up®
Feeder Installation
Instructions
ASSEMBLING BRINE TANK*
Make sure the bypass is attached well to the control valve.
Connect the straight or elbow connectors to the bypass
with red clips. Connect the inlet and outlet of the water
conditioner to the plumbing of the house.The control
valve must not be submitted to temperatures above 43°C
(110°F).When sweat ttings are used, to avoid damaging
the control valve, solder the threaded copper adapters to
the copper pipe and then, usingTeon tape, screw the
assembly into the bypass valve.
Do not use pipe thread compound as it may attack the
material in the valve body.
10
Complete System Serial #
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*30
*30
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+9%69%+9
:17
7KLV9DOYHLV7HVWHGDQG&HUWLILHGE\16)
LQWHUQDWLRQDODJDLQVW$16,16)6WDQGDUG
IRUPDWHULDOVDQGVWUXFWXUDOLQWHJULW\
UHTXLUHPHQWVRQO\
1
62)7(1(5+(
3DUN6WUHHW
5HJLQD6.610
6HULDO1R
Valve Serial #
Date Code CanatureValve
22018421Y M 4 L 0001
PART NUMBER YEAR (2016) MONTH (APR) DAY of MONTH (21) BATCH NUMBER
H = 2011 1 = JAN 1
I = 2012 2 = FEB 2
J = 2013 3 = MAR 3
K = 2014 4 = APR 4
L = 2015 5 = MAY 5
M = 2016 6 = JUN 6
N = 2017 7 = JUL 7
O = 2018 8 = AUG 8
P = 2019 9 = SEP 9
Q = 2020 A = OCT A = 10
B = NOV B = 11
C = DEC C = 12
D = 13
E = 14
F = 15
G = 16
H = 17
I = 18
J = 19
K = 20
L = 21
M = 22
N = 23
O = 24
P = 25
Q = 26
R = 27
S = 28
T = 29
U = 30
V = 31
Valve Serial #:
CHECK VALVE TYPE AND VALVE SERIAL #
Check to make sure Valve Type is Upflow (UF) (left Sticker shown below). The right Sticker shows the serial # of the control valve. The middle Sticker is dataplate which
provides information of Serial # and Date of Manufacture of complete system. Both Serial # labels are important for troubleshooting.
Please record these numbers for future use on page 20 in the maintenance section.
10 11
8QILOWHUHG:DWHU%\SDVV
/RRS&XW&DSSHG
*URXQG6WUDS5HTXLUHG%HFDXVH
RI%UHDNLQ&RQWLQXLW\
)LOWHUHG:DWHU/LQHLQ+RPH
Fig. 1.
BEFORE INSTALLATION
Make sure you have a copy of your most recent water test results. If your water has not been tested previously you can contact
your supplier of this product to obtain a water sample bottle to be sent to one of our facilities for a free analysis. It is important
that this product not be installed until you have this information.
In all cases where metal pipe was originally used and is later interrupted by poly pipe or the Noryl bypass valve or by physical
separation, an approved ground clamp with no less than #6 copper conductor must be used for continuity, to maintain proper
metallic pipe bonding.
Inspecting and Handling Your New System*
Inspect the equipment for any shipping damage. If damaged, notify the transportation company and request a damage
inspection. Damage to cartons should also be noted.
Handle the conditioner unit with care. Damage can result if it is dropped or set on sharp, uneven projections on the floor.
Do not turn the conditioner unit upside down.
To Insure this Product Functions Properly:
Your feed water line size to the unit must be a minimum of 3/4 inch with an operating pressure of no less than 30
psi and no more than 125 psi.
MECHANICAL:
Do not use petroleum based lubricants such as petroleum jelly, oils or hydrocarbon based lubricants.Use only 100% silicone
lubricants (grease packet provided in parts kit). All plastic connections should be hand tightened only. Teflon tape may be used
on connections that do not use an O-ring seal. Do not use pliers or pipe wrenches except where indicated by Nut shape (eg. pipe
adapters) All plumbing must be completed according to local codes. Soldering connections should be done before connecting
any pieces to the pipe as excessive heat can damage them.
Tools Required for Installation:
NOTE: We recommend installation only be completed by a competent installer or
plumbing professional to insure this product is installed in accordance with local
plumbing codes.
sTwo adjustable wrenches
sAdditional tools may be required if modification to home plumbing is required.
sPlastic inlet and outlet fittings are included with the conditioner. To maintain full valve flow, 3/4” or 1” pipes to and from
the conditioner fittings are recommended. You should maintain the same, or larger, pipe size as the water supply pipe, up
to the conditioner inlet and outlet.
sUse copper, brass, or PEX pipe and fittings.
sSome codes may also allow PVC plastic pipe.
sALWAYS install the included bypass valve, or 3 shut-off valves. Bypass valves let you turn off water to the conditioner for
repairs if needed, but still have water in the house pipes.
s5/8” OD drain line is needed for the valve drain. A 10’ length of hose is not included with some brands.
NOTE
All government codes and
regulations governing the
installation of these devices
must be observed.
NOTE
If a severe loss in water
pressure is observed when
the conditioner unit is ini-
tially placed in service, the
conditioner tank may have
been laid on its side during
transit. If this occurs, back-
wash the conditioner to
“reclassify” the media.
*NOTE
Due to transportation
and climatic conditions all
connections including the
valve to the tank need to be
checked at time of
installation and tightened if
necessary.
NOTE
Check your local electrical
code for the correct clamp
and cable size.
CAUTION!
If the ground from the
electrical panel or breaker
box to the water meter or
underground copper pipe
is tied to the copper water
lines and these lines are cut
during installation of the No-
ryl bypass valve and/or poly
pipe, an approved grounding
strap must be used between
the two lines that have been
cut in order to maintain
continuity. The length of the
grounding strap will depend
upon the number of units
being installed and/or the
amount of copper pipe being
replaced with plastic pipe.
See Fig. 1.
12
Plug the Riser
Tube
Upper
Diffuser
a
The riser
(distributor)
remains inside
the tank seated in
the depression at
the bottom
a b
c
d) Unplug the riser tube, carefully position the valve over it and turn the valve into the threads in the berglass tank,
tightening securely into tank. Note: Ensure that the internal O-ring in the valve ts securely over the riser tube.
Silicone grease (part # 92360) or other food grade lubricant may be applied to the O-ring to ease installation of
the riser tube.
O-ring
d
d) Lube the bottomValve Orings with the grease supplied, Attach the Cone. Unscrew the spill cap. Carefully Slide the
D-Tube inside the Valve and Screw theValve inside theTank such that the power cord doesn’t
get caught between the valve and the tank.
e
CAUTION: Make sure the power cord of the
valve doesnt get caught between the threads
Grease port Orings using
brush (not included) or
your finger (Make sure to
wear protective gloves)
D-Tube
Unscrew Spill Cap Attach
Cone
PREPARATIONS
1. Media Installation (When Necessary). Models larger than 2.0 CF of media are shipped with separate media in pails or
boxes. All other model sizes come pre-loaded from the factory and this step is not required upon installation.
a) Remove the adaptor from the mineral tank.
Grease the bottom oring of the adaptor with
silicone grease provided
b) Temporarily plug the open end of the riser tube to ensure
that no resin or gravel falls down into the distribution. The
riser (distributor) remains inside the tank seated in the
depression at the bottom.
Plug tube with a tape. Remove after media is loaded.
c) Fill support bed first. The media
will not always spill down inside
the tank and may need to be swept
inside.
The large funnel (sold separately
makes lling the tank easier and
neater. (Or an empty 1 gallon or 4
liter container with the bottom cut
out makes a good funnel.)
NOTE
The unit is not ready for
service until you complete
the start-up instructions,
page 16.
NOTE
Never make a direct
connection into a waste
drain. A physical air gap of at
least 1.5” should be used
to avoid bacteria and
wastewater travelling back
through the drain
line into the conditioner .
CAUTION!
The unit should be
depressurized before
installing or replacing media
CAUTION!
DO NOT use petroleum
based grease products.
12 13
Please notice the
inlet and outlet
arrows on the
valve as shown
here to determine
the position of the
equipment
3/4” Elbow
Adapters
1” Straight
Adapters
Bypass
Drain Line Brine Line
Inlet
Outlet
PREPARATIONS
Planning Your Installation
Select the location of your conditioner tank with care. Various conditions which contribute to proper location are as follows:
1. All installation procedures must conform to local and state or provincial plumbing codes.
2. Outside faucets used to water lawns and gardens should not supply untreated water, replace untreated water with feed water to the unit. If necessary to do this please
install check valve, see page 15. A new water line is often required to be connected to supply untreated water to the inlet of the water conditioner and to the outside
faucets.
3. Locate as close as possible to the water supply source.
4. Locate as close as possible to a floor or laundry tub drain.
5. Locate in correct relationship to other water conditioning equipment. if closer than 10 feet please install check valve in accordance with local plumbing codes.
6. Conditioners should be located in the supply line before the water heater. Temperatures above 110°F (43°C ) will cause damage to conditioners.
7. Do not install a conditioner or conditioner in a location where freezing temperatures occur. Freezing may cause permanent damage to this type of equipment and will void
the factory warranty.
8. Allow sufficient space around the unit for easy servicing.
9. Keep the conditioner out of direct sunlight. The sun’’s heat may soften and distort plastic parts.
2. Make sure the bypass is attached well to the control valve. Connect the straight or elbow connectors to the bypass with red clips. Connect the inlet and outlet of the water
conditioner to the plumbing of the house.The control valve must not be submitted to temperatures above 43°C (110°F).When sweat ttings are used, to avoid damaging
the control valve, solder the threaded copper adapters to the copper pipe and then, usingTeon tape, screw the assembly into the bypass valve.
Do not use pipe thread compound as it may attack the material in the valve body.
3. ApplyTeonTape and Orings to the ttings
4. Connect Conditioner to the house plumbing. Any solder joints near the valve must be done before connecting any piping to the valve. Always leave at least 6”(152 mm)
between the valve and joints when soldering pipes that are connected to the valve. Failure to do this could cause damage to the valve.
5. Drain Line connection: Attach 1/2”ID, 5/8”OD drain hose to the hose barb and tighten securely with a hose clamp. Run the drain line to a oor drain or a laundry drain.
Complete any necessary plumbing.
1. Determine the best location for your water conditioner, bearing in mind the location of your water supply lines, drain line and 120 volt AC electrical outlet. Subjecting the
conditioner to freezing or temperatures above 43°C (110°F) will void the warranty.
INSTALLATION STEPS
14
INSTALLATION STEPS
NOTE
Before starting installation,
read page 20, Plumbing
System Clean-Up, for
instructions on some
procedures that may need
to be performed first.
6. *Using the Allen Key (included), place the unit in the bypass position. Slowly turn on the main water supply. At the nearest cold treated water tap nearby remove
the faucet screen, open the faucet and let water run a few minutes or until the system is free of any air or foreign material resulting from the plumbing work.
7. Make sure there are no leaks in the plumbing system before proceeding. Close the water tap when water runs clean.
8. Open the brine tank salt lid and add water until there is approximately 3”(75 mm) of water in the tank. Do not add salt to the brine tank at this time.
*Automatic Water Bypass
The regeneration cycle lasts approximately 1.5 hours to 3.0 hours depending on the specic model, after which treated water service will be restored. During regeneration,
untreated water is automatically bypassed for use in the household. Hot water should be used as little as possible during this time to prevent hard water from lling the water
heater.
IMPORTANT: This is why the automatic regeneration is set for sometime during the night and manual regenerations should be performed when little or no
water will be used in the household. See ‘STARTUP & PROGRAMMING’, pages 16 & 19 for more info on Regeneration Programming.
*Manual Water Bypass
In case of an emergency such as conditioner maintenance, you can isolate your water conditioner from the water supply using the bypass valve located at the back of the control.
In normal operation the bypass is open with the ON/OFF knobs in line with the INLET and OUTLET pipes.To isolate the conditioner, simply rotate the knobs clockwise (as indicated
by the word BYPASS and arrow) until they lock. You can use your water related xtures and appliances as the water supply is bypassing the conditioner . However, the water you
use will be hard.To resume treated service, open the bypass valve by rotating the knobs counterclockwise. Please make sure bypass knobs are completely open other-
wise the unconditioned water could bypass through the valve.
NOTE
If the plumbing system is
used as the ground leg of
the electric supply,
continuity should be
maintained by installing
ground straps around any
nonconductive plastic
piping used in installation.
- See page 11
Sample
Connection
Sample
Connection
SERVICE
BYPASS
Sample
Connection
Sample
Connection
SERVICE
BYPASS
BYPASS
14 15
Cold (Treated Water)
Water HeaterHot (Treated Water Outlet)
*Check Valve
(Optional)
In
Out
Cold (Treated Water Outlet )
Cold (Raw Water Inlet)
Water Conditioner
InOut
To Outside Faucet
INSTALLATION
Inlet
Outlet
NOTICE - THERE ARE RAISED
ARROWS ON THE BYPASS
ASSEMBLY INDICATING
DIRECTION OF WATER FLOW
Optional
Pipes Fixed
Structure
Brine Valve
Connector Detail
5/8” Overow Line
(Not supplied)
Brine Tank
Bypass
assembly
Optional
Overow
Assembly
AC120V/10A
Current Protect Socket
Inlet
Outlet
Water Pipe Inlet
Water Pipe Outlet
Drain Elbow
Assembly
Brine Elbow
Assembly
5/8” Drain Line
Floor drain
Laundry Drain
Media:
SST60
RESIN
Media:
A850
or
A860
RESIN
CAUTION!
Never insert drain line
directly into a drain, sewer
line, or trap. Always allow an
air gap between the drain
line and the wastewater to
prevent the possibility of
sewage being back-siphoned
into the conditioner.
NOTE
Waste connections or drain
outlet shall be designed and
constructed to provide for
connection to the sanitary
waste system through an
air-gap of 2 pipe diameters
or 1 inch (22 mm) whichever
is larger.
*NOTE
Check local plumbing codes
in regards to requirements
for use of Check Valve or
back flow prevention or
vacuum breaker
16
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LAST REGEN.
JAN/01/2019
SETTINGS BUTTON
The function of this key is to
enter the level one program-
ming mode where the valve
settings can be adjusted.
MANUAL REGEN BUTTON
This button has two functions.The rst is to initiate a manual
regeneration by holding the button for 3 or more seconds. The
second function is while in programming mode, pressing this key
allows the user to change the value of each setting.
UP / DOWN
These buttons are used to
increase or decrease the value
of the settings while in the
programming mode.
Key Pad Conguration
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PRESS SETTINGS KEY
3 SEC TO UNLOCK
AUG/30/2019
12:15AM
BACKWASH
10:00 REMAIN
1. The display will read “PRESS SETTINGS
KEY 3 SEC TO UNLOCK”.
2. After 3 seconds, the display will beep
confirming unlock.
3. Press and hold MANUAL REGEN to
start Manual Regeneration process
4. The display will read time remaining.
ALLOW TO FINISH FULL CYCLE.
STARTUP & PROGRAMMING
The control valve is controlled with simple, user-friendly electronics displayed
on an LCD screen.When power is connected, the screen will show the following
information in sequence:
1. Date &Time
2. Regeneration Days (Time
interval between backwashes)
. Remaining Days (days left before
backwash begins)
4. RegenerationTime (Time of day
when backwash starts)
5. Last Regeneration Date (Last
date when system backwashed)
. Current Flow Rate (GPM) (ow
rate of water being currently used)
7. Peak Flow Rate (GPM) (Max
recorded ow rate of the water)
STEP 1. Connect the Transformer to the Valve
Plug the 12-volt transformer into a 120 VAC 60 Hz outlet.
BRINE TANK MODEL – Water to be Added at theTime of Installation:
BTR-100 (18.1”x 34.7”) - 2.5 US Gallons BTR-145 (20.3 x 37.4) - 3.25 US Gallons
BTR-200 (23.0”x 40.5”) - 5.5 US Gallons
STEP 2. Add Water to Brine Tank
Open the brine tank /cabinet salt lid and add water as per the info below.
Do not add salt to the brine tank at this time.
STEP 4. PROGRAMMING YOUR CONDITIONER
The valve has 2 levels of programming – Level 1 and Level 2* (See page 38 for Level 2 programming). This unit is factory set for
the correct size, you are required to program the date, the time, the number of people in the home and the correct
hardness setting. Please review compensated hardness calculation before entering the hardness number from your
water analysis.
*Please call Canature WaterGroup before attempting to change any Level 2 values as this can affect the performance of your
unit.
STEP 3. Manually Regenerate the Valve
3a. Open the inlet on the bypass valve slowly and allow water to enter the unit. (The outlet of the bypass should remain closed to prevent any nes or debris from entering the
plumbing system. Allow all air to escape from the unit before turning the water on fully then allow water to run until the drain water appears to be clear of any nes or
color.
3b. Plug in the valve. Allow the valve to continue its cycles until complete and back in service. Allow the valve to stay in each position for 2 - 3 minutes to purge air from the
system and the valve. Failure to properly purge the system may result in unsatisfactory performance.This process can be performed more than once if necessary to purge
air and color or nes from the system before nishing start up. Once the system is purged properly you can open the outlet of the bypass valve. Because your plumbing
system has been disturbed it is advisable to remove screens from faucets and ush all lines until clear. See Plumbing System Clean-Up on page 19.
3c. TheValve is already programmed from factory. Please set the date and time of day, feedwater hardness and people as shown in:
STEP 4. PROGRAMMING YOUR CONDITIONER’
16 17
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5(*(1
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5(*(1
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5(*(1
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TIME OF DAY
12:15AM
TIME OF DAY
12:15AM
YEAR
2018
MONTH
Feb
DAY
12
TIME OF DAY
12:15AM
TIME OF DAY
12:15PM
YEAR
2019
MONTH
Mar
TIME OF DAY
12:15AM
5. Press SETTINGS once to
highlight the value.
7. Press SETTINGS once to
highlight the value.
7. Press SETTINGS once to
highlight the value.
9. Press SETTINGS once to
highlight the current month.
11. Press SETTINGS once to
highlight DAY #.
6. Now press UP or DOWN
key to change the minute
value to current time.
8. Now press UP or DOWN
key to change the AM/
PM values to current time.
8. Now press UP or DOWN
key to change theYEAR
value to current year.
10. Now press UP or
DOWN key to change
the MONTH value to desired
month.
4. Now press UP or DOWN
key to change the hour
value to current time.
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PRESS SETTINGS KEY
3 SEC TO UNLOCK
AUG/30/2019
12:15AM
1. The display will read “PRESS SETTINGS
KEY 3 SEC TO UNLOCK”.
2. After 3 seconds, the display will beep
confirming unlock.
3. Press SETTINGS until you hear
beep.
STARTUP & PROGRAMMING (CONTINUED)
Level 1 PROGRAMMING:
18
*Calculating Compensated Hardness for Water where Iron or Manganese is Present
From your water analysis.
Iron x 4 = grains of hardness and or Manganese x 8 = grains of hardness. These numbers can be found on your water analysis report, and the equivalent grains of hardness
should be added to your total hardness number.The new sum of these numbers is the hardness to be entered during programming below.
EG
Iron = 0.5 ppm x 4 = 2.0 gpg
Mang = 0.3 x 8 = 2.4 gpg (always round up) = 3.0 gpg
Hardness = 15 gpg + 2.0 (compensated iron) + 3.0 (compensated manganese) =20 gpg
enter 20 as the hardness when programming below.
Iron ________ x 4 + Manganese x 8 ____________ + Hardness =Total Hardness ________ (Enter this amount)
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DAY
19
SET HARDNESS
20 GRAINS
SET HARDNESS
15 GRAINS
13. Press SETTINGS once to
highlight value.
12. Now press UP or
DOWN key to change
the DAY value to desired day.
14. Now press UP or DOWN
key to change HARDNESS value.
*See calculation below:
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5(*(1
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5(*(1
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5(*(1 6(77,1*6 83 '2:1
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5(*(1
SET PEOPLE
4
WATER SOURCE
MUNICIPAL
SALT SETTING
IRON & MN
WATER SOURCE
WELL/OTHER
SET PEOPLE
2
SALT SETTING
IRON & MN
15. Press SETTINGS once to
highlight value.
17. FACTORY SET DO NOT ADJUST!
18. FACTORY SET DO NOT ADJUST! 19. FACTORY SET DO NOT ADJUST! 20. FACTORY SET DO NOT ADJUST!
16. Now press UP + or
DOWN - key to change #
of PEOPLE.
STARTUP & PROGRAMMING (CONTINUED)
Level 1 PROGRAMMING: - CONTINUED
18 19
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5(*(1
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REGEN. TIME
02:00 AM
REGEN. TIME
05:00 PM
PROGRAMING
COMPLETE
PROGRAMING
COMPLETE
22. Now press UP or
DOWN keys to change
REGEN.TIME.
21. Press SETTINGS once to
highlight value.
21. Press SETTINGS once to
COMPLETE PROGRAMING.
4. Press SETTINGS once to
COMPLETE PROGRAMING.
SETTING VACATION MODE
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5(*(1
AUG/30/2019
12:15AM
VACATION MODE
OFF
VACATION MODE
ON
1. To set VACATION MODE, press
& hold SETTINGS and
MANUAL REGEN until
you hear a beep.
2. Press MANUAL REGEN to
VACATION MODE setting.
3. Now press UP or DOWN
keys to change to change
to ON.
This function may be activated during a prolonged absence, such as a vacation for more than 2 weeks.The system will perform a brief backwash and rinse based on advanced
setting.The purpose is to keep the water fresh in the softener tank and plumbing system.
STARTUP & PROGRAMMING (CONTINUED)
20
STARTUP & PROGRAMMING (CONTINUED)
*Add Salt to the Brine Tank
Put 40 kgs of crystal water conditioner salt in the
brine tank. The unit will automatically fill the water
to the correct level when it regenerates.
Start up and
programming
complete.
Unit is now
operational.
*NOTE
RESIN CLEANER
An approved resin cleaner
MUST be used on a regular
basis if your water supply
contains iron.
See page 22 - Res-Up®
Feeder Installation
Instructions NOTE
NEW SOUNDS
You may notice new sounds as
your water conditioner
operates. The regeneration
cycle lasts approximately 1.5
hours to 3.0 hours depending
on the specific model. During
this time, will be able to hear
water running intermittently to
the drain, depending on
proximity of the unit to
sleeping area and time of
regeneration.
PLUMBING SYSTEM CLEAN-UP
The following procedures are guidelines only but have proven successful in most instances. Under no circumstances should any procedure outlined below be followed if contrary
to the appliance manufacturer’s instructions. Should there by any questions concerning the advisability of performing a procedure, it is strongly recommended the manufactur-
er’s authorized service outlet be consulted prior to performing the procedure.
Water Heater
If the water heater has been exposed to both iron and hardness for a long period of time, replacement of the heater tank maybe the only practical solution to prevent continued
staining originating from this source. After completing the installation of the conditioner, clean the water heater by following these instructions:
1. Shut o energy supply to water heater and close heater inlet water valve.
2. Drain hot water tank completely. Open inlet water valve allowing heater tank to be relled with iron-free water. Continue
ushing until water runs clear to drain.
3. If, after approximately 30 minutes ushing, water does NOT clear, terminate ushing operation. Rell hot water heater with
water and pour approximately 1/2 gallon of household bleach into top of heater tank. Allow bleach solution to stand in tank for
20 to 30 minutes. Flush tank.
Dishwasher
Consult owners’handbook and follow manufacturer’s instructions.
Toilet Flush Tanks
Prior to commencing installation of the conditioner system, pour 4 to 6 ounces of resin mineral cleaner Pro-Rust Out or or other suitable cleaner such as CLR that contains a mild
acid into ush tanks and bowls and let stand.When installation is completed, ush toilets several times with conditioned water. If stains or deposits return check that lines are
connected to treated water. Repeat procedure until clear. again until water is clear at drain.Turn energy supply on.
NOTE
If water does not clear in
approximately 10 minutes,
water heater should
probably be replaced.
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